TELEDYNE API N360 Manuals

Manuals and User Guides for TELEDYNE API N360. We have 1 TELEDYNE API N360 manual available for free PDF download: User Manual

TELEDYNE API N360 User Manual (144 pages)

CO2 Analyzers

Brand: TELEDYNE API | Category: Measuring Instruments | Size: 14 MB

Table of Contents
10
Introduction, Specifications, Approvals, & Compliance
16
Specifications
17
Table 1-1. Basic Unit Specifications
17
Compliance and Certifications
18
Getting Started
19
Unpacking
19
Ventilation Clearance
20
Table 2-1. Ventilation Clearance
20
Instrument Layout
21
Front Panel
21
Figure 2-1. Front Panel Layout
21
Rear Panel
22
Figure 2-2. Rear Panel Layout
22
Table 2-2. Rear Panel Description
23
Internal Chassis
24
Figure 2-3. Internal Layout
24
Figure 2-4. Optical Bench Layout
25
Connections and Startup
26
Electrical Connections
26
Connecting Power
26
Connecting Analog Outputs Option
27
Figure 2-5. Analog Output Connectors Panel Option
27
Table 2-3. Analog Output Pin-Outs
27
Connecting the Digital I/O Expansion Board Option
28
Connecting Communications Interfaces
29
Figure 2-6. Digital I/O Connector Panel Option
29
Table 2-4. Digital Input/Output Pin Assignments
29
Figure 2-7. Mainboard JP1 Location and Pin Arrangements
30
Table 2-5. JP1 Configurations for Serial Communication
30
Pneumatic Connections
31
Important Information about Calibration Gases
32
Pneumatic Connections: Basic Configuration
33
Figure 2-8. Pneumatic Connections-Basic Configuration-Using Bottled Span Gas
34
Pneumatic Connections: Ambient Zero/Ambient Span Option
35
Figure 2-9. Pneumatic Connections-Basic Configuration-Using Gas Dilution Calibrator
35
Figure 2-10. Pneumatic Connections with Ambient Zero/Ambient Span Valves (OPT 50A)
36
Figure 2-11. Pneumatic Connections with Ambient Zero/Ambient Span Valves and External Zero Air Scrubber
37
Pneumatic Connections: Ambient Zero/Pressurized Span Option
38
Figure 2-12. Pneumatic Connections with Ambient Zero/Pressurized Span Valves
38
Figure 2-13. Pneumatic Connections with Ambient Zero/Pressurized Span Valves and External Zero Air Scrubber
38
Pneumatic Connections: Multipoint Calibration Applications
39
Figure 2-14. Example of Pneumatic Set up for Multipoint Calibration
39
Setting the Internal Purge Air Pressure
40
Pneumatic Flow Diagrams
41
Pneumatic Flow: Basic Configuration
41
Figure 2-15. Pneumatic Flow, Basic Configuration
41
Pneumatic Flow: Ambient Zero/Ambient Span Valve Option
42
Figure 2-16. Pneumatic Flow with Ambient Zero/Span Valves Option
42
Table 2-6. Ambient Zero/Ambient Span Valve Operating States
42
Pneumatic Flow: Ambient Zero/Pressurized Span Option
43
Figure 2-17. Pneumatic Flow with Ambient Zero/Pressurized Span Valves Option
43
Table 2-7. Ambient Zero/Pressurized Span Valve Operating States
43
Sensor Option
44
Figure 2-18. Pneumatic Flow with the O
44
Startup, Functional Checks, and Initial Calibration
45
Power Status
45
Startup
45
Alerts: Warnings and Other Messages
46
Figure 2-19. Status Screens at Startup
46
Figure 2-20. Home Page Example
46
Functional Checks
47
Figure 2-21. Viewing Active Alerts Page
47
Figure 2-22. Sample Dashboard Page
47
Initial Calibration
48
Menu Overview
49
Table 2-8. Menu Overview
49
Home Page
50
Figure 2-23. User Interface Orientation
50
Figure 2-24. Concentration and Stability Graph (Top) and Meter Graph (Bottom)
51
Dashboard
52
Figure 2-25. Dashboard Page
52
Table 2-9. Common Dashboard Parameters
52
Alerts
53
Figure 2-26. Navigating to the Active Alerts Page
53
Calibration
54
Figure 2-27. Active Alerts Cleared
54
Figure 2-28. Utilities>Alerts Log of Active and Past Alerts and Events
54
Utilities
55
Setup
55
Table 2-10. Utilities Submenu Descriptions
55
Setup Menu: Features/Functions Configuration
56
Setup>Data Logging (Data Acquisition System, DAS)
56
Figure 2-29. Datalog Configuration, New Log Page
56
Figure 2-30. Datalog Configuration, Existing Log
56
Figure 2-31. Creating a New Data Log
57
Configuring Trigger Types: Periodic
58
Configuring Trigger Types: Conditional
58
Figure 2-32. Datalog Periodic Trigger Configuration
58
Figure 2-33. Datalog - Conditional Trigger Configuration
58
Downloading das (Data Acquisition System) Data
59
Setup>Events
59
Figure 2-34. das Download Page
59
Figure 2-35. Events List
59
Figure 2-36. Event Configuration
60
Editing or Deleting Events
61
Figure 2-37. Configured Event Sample
61
Figure 2-38. Edit or Delete an Event
61
Using Events as Triggers for Data Logging
62
Setup>Dashboard
62
Figure 2-39. Dashboard Display and Configuration
62
Setup>Autocal (with Valve Option)
63
Setup>Vars
63
Table 2-11. List of Variables with Descriptions
63
Setup>Homescreen
64
Setup>Digital Outputs (Option)
65
Setup>Analog Outputs (Option)
66
Table 2-12. Analog Output Voltage/Current Range
68
Manual Calibration Adjustment of Voltage Range Analog Outputs
69
Manual Calibration Adjustment of Current Range Analog Outputs
69
Setup>Instrument
70
Table 2-13. Setup>Instrument Menu
70
Setup>Comm (Communications)
71
Com
71
TCP Port1
71
Table 2-14. COM1/COM2 Configuration
71
Network Settings
72
Table 2-15. Lan/Ethernet Configuration Properties
72
Communications and Remote Operation
74
Serial Communication
74
Ethernet
74
Numaview™ Remote
74
Table 3-1. Ethernet Status Indicators
74
Calibration
75
Important Precalibration Information
75
Calibration Requirements
75
Zero Air
76
Calibration (Span) Gas
76
Interferents
76
Dilution Ratio Option Software Set up
76
Second Gas Sensor Options Calibration
76
Data Recording Devices
77
Calibration Procedures
77
Calibration and Check Procedures for Basic Configuration
77
Zero Calibration Check and Actual Calibration
78
Span Calibration Check and Actual Calibration
78
Figure 4-1. Multi-Point Calibration Page
78
Calibration and Check Procedures with Valve Option Installed
79
Figure 4-2. Zero and Span Calibration Screens
79
Use of Zero/Span Valve with Remote Contact Closure
80
Automatic Cal/Check (Auto Cal) with Zero/Span
80
Figure 4-3. Auto Cal Page
81
Table 4-1. AUTO CAL States
81
Table 4-2. Auto Cal Setup Combinations
82
Table 4-3. Auto Cal Programming Sequence Execution
82
Calibration Quality
83
Calibration of the Analyzer's Electronic Subsystems
83
Dark Calibration Test
83
Table 4-4. Calibration Data Quality Evaluation
83
Pressure Calibration
84
Flow Calibration
84
Calibration of Optional O
85
Figure 4-4. O 2 Sensor Calibration Set up
85
Maintenance and Service
86
Maintenance Schedule
86
Table 5-1. Maintenance Schedule
87
Table 5-2. Functions Verifications Record
88
Predicting Diagnostics
89
Table 5-3. Predictive Uses for Dashboard Functions
89
Operational Health Checks
90
Figure 5-1: Report Generation Page
90
Software/Firmware Updates
91
Remote Updates
91
Manual Reload/Update Procedures
91
Figure 5-2. Remote Update Page
91
Figure 5-3. Manual Update Page (and Other Utilities)
91
Time Zone Changes
93
Figure 5-4. Time Zone Change Requirements
93
Maintenance Procedures
94
Replacing the 47 MM Sample Particulate Filter Option
94
Replacing the DFU Filter Option
94
Figure 5-5. Sample Particulate Filter Assembly
94
Rebuilding the Sample Pump
95
Performing Leak Checks
95
Vacuum Leak Check and Pump Check
95
Pressure Leak Check
95
Performing a Sample Flow Check
96
Cleaning the Optical Bench
96
Service and Troubleshooting
97
Fault Diagnosis with Alerts
97
Table 5-4. Alerts - Indicated Failures
98
Fault Diagnosis with Dashboard Functions
99
Table 5-5. Dashboard Functions - Indicated Failures
99
Using the Diagnostic Signal I/O Functions
100
Fault Diagnosis with PCA Leds
100
Figure 5-6. Mainboard
101
Figure 5-7. GFC Sensor Board
101
Flow Problems
102
Flow Is Zero
103
Figure 5-8. HD Non-PID Controlled Pump
103
Figure 5-9. STD PID Controlled Pump
103
Low Flow
104
High Flow
104
Flow Alert
105
Actual Flow Does Not Match Displayed Flow
105
Sample Pump
105
Poor or Stopped Flow of Purge Gas
105
Calibration Problems
106
Miscalibrated
106
Non-Repeatable Zero and Span
106
Inability to Span - no SPAN Button
107
Inability to Zero - no ZERO Button
107
Other Performance Problems
107
Temperature Problems
107
Excessive Noise
108
Slow Response
108
Subsystem Checkout
109
AC Main Power
109
Touchscreen Interface
109
Communications
109
Service Procedures
110
Replacing the Fuse
110
Replacing a Module
111
Figure 5-8. Fuse Access
111
Connectors on Mainboard
112
Figure 5-12. Mainboard Connectors
112
Connectors on DC Pump PCA
113
Connectors on GFC Sensor PCA
113
Figure 5-13. DC Pump Control Board Connectors
113
Figure 5-14. GFC Sensor Board Connectors
113
Removing/Replacing the GFC Wheel
114
Figure 5-10. Opening the GFC Wheel Housing
114
Figure 5-11. Removing the Opto-Pickup Assembly
115
Figure 5-12. Removing the GFC Wheel Housing
115
Frequently Asked Questions
116
Figure 5-13. Removing the GFC Wheel
116
Technical Assistance
118
Theory of Operation
119
Measurement Method
120
Beer's Law
120
Measurement Fundamentals
121
Gas Filter Correlation
121
Figure 6-1. IR Beam Path
121
Figure 6-2. GFC Wheel
121
The GFC Wheel
122
Figure 6-3. Measurement Fundamentals with GFC Wheel
122
The Measure/Reference (M/R) Ratio
123
Figure 6-4. Effect of CO in the Sample on IR Measure and IR Reference
123
Interference and Signal to Noise Rejection
124
Summary Interference Rejection
124
Figure 6-5. Effects of Interfering Gas on IR Measure and IR Reference
124
Figure 6-6. Chopped IR Signal
124
Oxygen Sensor (Option)
125
Paramagnetic Measurement of O
125
Figure 6-7. Oxygen Sensor - Principle of Operation
125
O 2 Sensor Operation Within the N360 Analyzer
126
Pneumatic Operation
126
Flow Rate Control
126
Critical Flow Orifice
127
Figure 6-8. Flow Control Assembly & Critical Flow Orifice
127
Purge Gas Pressure Control
128
Particulate Filter
128
Pneumatic Sensors
128
Sample Pressure Sensor
128
Sample Flow Sensor
128
Pneumatic Operation of the O
128
Sensor
128
Electronic Operation
129
Modules
129
Power Switches
129
Optical Bench & GFC Wheel
130
Temperature Control
130
IR Source
130
GFC Wheel
131
Figure 6-9. GFC Light Mask
131
IR Photo-Detector
132
Software Operation
132
Figure 6-10. Segment Sensor and M/R Sensor Output
132
Adaptive Filter
133
Calibration - Slope and Offset
133
Measurement Algorithm
133
Temperature and Pressure Compensation (TPC)
134

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TELEDYNE API N360 User Manual (144 pages)

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