TELEDYNE API N100 Manuals

Manuals and User Guides for TELEDYNE API N100. We have 1 TELEDYNE API N100 manual available for free PDF download: User Manual

TELEDYNE API N100 User Manual (167 pages)

UV Fluorescence SO2 Analyzer

Brand: TELEDYNE API | Category: Measuring Instruments | Size: 20 MB

Notice of Copyright
3
Safety Messages
4
Consignes de Sécurité
6
Warranty
8
About this Manual
9
Conventions Used
9
Table of Contents
10
List of Figures
13
Introduction, Specifications, Approvals, & Compliance
17
Specifications
18
Table 1-1. Specifications
18
EPA Designation
19
Table 1-2. O 2 Sensor Option Specifications
19
Table 1-3. CO 2 Sensor Option Specifications
19
Compliance and Certifications
20
Getting Started
21
Unpacking
21
Ventilation Clearance
22
Table 2-1. Ventilation Clearance
22
Instrument Layout
23
Front Panel
23
Figure 2-1. Front Panel Layout
23
Rear Panel
24
Figure 2-2. Rear Panel Layout, Base Unit (Options Include Additional Pneumatic Port Fixtures)
24
Table 2-2. Rear Panel Description
25
Internal Chassis
26
Figure 2-3. N100 Internal Chassis Layout
26
Figure 2-4. N100H Internal Chassis Layout
27
Connections and Startup
28
Electrical Connections
28
Connecting Power
28
Connection Analog Outputs Option
29
Figure 2-5. Analog Outputs Connectors Panel Option
29
Table 2-3. Analog Output Pin Assignments
29
Connecting the Digital I/O Expansion Board Option
30
Figure 2-6. Digital I/O Connector Panel Option
30
Table 2-4. Digital Input/Output Pin Assignments
30
Connecting Communications Interfaces
31
Figure 2-7. Mainboard JP1 Location and Pin Arrangements
31
Table 2-5. JP1 Configurations for Serial Communication
31
Pneumatic Connections
32
Critical Tubing, Pressure, Venting and Exhaust Requirements
33
Basic Connections from Calibrator
34
Figure 2-8. N100 Basic Connections from Gas Dilution Calibrator
34
Figure 2-9. N100H Basic Connections from Gas Dilution Calibrator
34
Figure 2-10. N100 Basic Connections from Bottled Span Gas (N100H: Add External Pump to Exhaust)
35
N100 Connections W/Ambient Zero/Ambient Span (Z/S) Valves Option
36
Figure 2-11. Gas Line Connections with Z/S Valves Option
36
N100 Connections W/Ambient Zero/Pressurized Span Valves Option
37
Figure 2-12. N100 Gas Line Connection W/Ambient Zero/Pressurized Span Valves Option
37
N100 Connections W/Zero Scrubber & Internal Zero Span (IZS) Option
38
Figure 2-13. N100 Gas Line Connection W/Zero Scrubber and IZS Option
38
Figure 2-14. N100 Pneumatic Connections for Precision Calibration When IZS Generator Present
39
Pneumatic Flow Diagrams
40
Pneumatic Flow for Basic Configuration
41
Figure 2-15. N100 Pneumatic Flow Path, Basic Configuration
41
Figure 2-16. N100H Pneumatic Flow Path
42
Pneumatic Flow for N100 Zero/Span Valves Option
43
Figure 2-17. N100 Pneumatic Flow with Zero/Span Valves Option
43
Table 2-6. N100 Zero/Span and Sample/Cal Valve Operating States
43
N100 Pneumatic Flow for Ambient Zero/Pressurized Span Option
44
Figure 2-18. N100 Pneumatics with Ambient Zero/Pressurized Span Valves Option
44
Table 2-7. Valve Operating States for Ambient Zero/Pressurized Span Option
44
Pneumatic Flow for N100 Internal Zero/Span (IZS) Gas Generator Option
45
Figure 2-19. N100 Pneumatics with IZS Option
45
Table 2-8. IZS Valve Option Operating States
45
Pneumatic Flow with O2 Sensor Option
46
N100H Pneumatic Flow with Hydrocarbon Kicker Option
46
Figure 2-20. Pneumatics with O
46
Sensor
46
Startup, Functional Checks and Calibration
47
Figure 2-21. N100H Hydrocarbon Scrubber (Kicker) Option
47
Figure 2-22. N100H Pneumatic Flow with Hydrocarbon Kicker Option
47
Startup
48
Figure 2-23. Status Screens at Startup
48
Figure 2-24. Home Page Example
48
Alerts: Warnings and Other Messages
49
Figure 2-25. Viewing Active Alerts Page
49
Functional Checks
50
Calibration
50
Figure 2-26. Sample Dashboard Page
50
Menu Overview
51
Table 2-9. Menu Overview
51
Home Page
52
Figure 2-27. User Interface Orientation
52
Figure 2-28. Concentration and Stability Graph (Top) and Meter Graph (Bottom)
53
Dashboard
54
Figure 2-29. Dashboard Page
54
Table 2-10. Common Dashboard Parameters
55
Alerts
56
Figure 2-30. Navigating to the Active Alerts Page
56
Calibration
57
Figure 2-31. Active Alerts Cleared
57
Figure 2-32. Utilities>Alerts Log of Active and Past Alerts and Events
57
Utilities
58
Table 2-11. Utilities Submenu Descriptions
58
Utilities Menu
58
Setup
58
Setup Menu: Features/Functions Configuration
58
Setup>Data Logging (Data Acquisition System, DAS)
59
Figure 2-33. Datalog Configuration, New Log Page
59
Figure 2-34. Datalog Configuration, Existing Log
59
Figure 2-35. Creating a New Data Log
60
Configuring Trigger Types: Periodic
61
Configuring Trigger Types: Conditional
61
Figure 2-36. Datalog Periodic Trigger Configuration
61
Figure 2-37. Datalog - Conditional Trigger Configuration
61
Downloading das (Data Acquisition System) Data
62
Setup>Events
62
Figure 2-38. das Download Page
62
Figure 2-39. Events List
62
Figure 2-40. Event Configuration
63
Editing or Deleting Events
64
Using Events as Triggers for Data Logging
64
Figure 2-41. Configured Event Sample
64
Figure 2-42. Edit or Delete an Event
64
Setup>Dashboard
65
Setup>Autocal (with Valve Option)
65
Figure 2-43. Dashboard Display and Configuration
65
Setup>Vars
66
Table 2-12. Typical Variables with Descriptions
66
Setup>Homescreen
67
Figure 2-44. Homescreen Configuration
67
Setup>Digital Outputs (Option)
68
Figure 2-45. Digital Outputs Setup
68
Setup>Analog Outputs (Option)
69
Figure 2-46. Analog Output Configuration for Voltage Output, Example
69
Figure 2-47. Analog Output Configuration for Current Output, Example
70
Figure 2-48. Analog Output Calibration, Voltage or Current
71
Table 2-13. Analog Output Voltage/Current Range
71
Manual Calibration of Voltage Range Analog Outputs
72
Manual Adjustment of Current Range Analog Outputs
72
Figure 2-49. Setup for Checking / Calibrating DCV Analog Output Signal Levels
72
Setup>Instrument
73
Setup>Comm (Communications)
73
Figure 2-50. Setup for Checking / Calibration Current Output Signal Levels
73
Table 2-14. Setup>Instrument Menu
73
Com
74
TCP Port2
74
Network Settings
74
Table 2-15. COM Port Configuration
74
Transferring Configuration to Other Instruments
75
Figure 2-51. Communications Configuration, Network Settings
75
Table 2-16. Lan/Ethernet Configuration Properties
75
Figure 2-52. Configuration Transfer
76
Communications and Remote Operation
77
Serial Communication
77
Modbus
77
Hessen
77
Table 3-1. Teledyne Api's Hessen Protocol Response Modes
78
Table 3-2. Hessen List Configuration Summary
78
Ethernet
79
Numaview™ Remote
79
Table 3-3. Ethernet Status Indicators
79
Calibration
80
Important Precalibration Information
80
Calibration Requirements
80
Zero Air
81
Calibration (Span) Gas
81
Span Gas for Multipoint Calibration
82
Physical Range Measurements
82
Interferents
83
Permeation Tube Options
83
Data Recording Devices
83
Calibration Procedures
84
Calibration and Check Procedures for Basic Configuration
84
Figure 4-1. Setup for Manual Calibration Without Z/S Valve Option
85
Zero Calibration Check and Actual Calibration
86
Span Calibration Check and Actual Calibration
86
Figure 4-2. Multi-Point Calibration Page
86
Calibration and Check Procedures with Valve Option Installed
87
Figure 4-3. Setup for Manual Calibration Check with Valve Options
87
Remote Contact Closure and Cal/ Cal Checks with Zero/Span Valve
88
Figure 4-4. Zero and Span Calibration Screens
88
Automatic Cal/Cal Check (Autocal) with Zero/Span Valve
89
Figure 4-5. Auto Cal Page
89
Table 4-1. Auto Cal States
90
Mode Name
90
Table 4-2. Auto Cal Setup Combinations
90
Calibration Quality Analysis
91
Table 4-3. Auto Cal Programming Sequence Execution
91
Table 4-4. Calibration Data Quality Evaluation
91
Maintenance and Service
92
Maintenance Schedule
92
Table 5-1. Maintenance Schedule
93
Predictive Diagnostics
94
Table 5-2. Predictive Uses for Dashboard Functions
94
Operational Health Checks
95
Software/Firmware Updates
95
Remote Updates
95
Figure 5-1. Report Generation Page
95
Figure 5-2. Remote Update Page
95
Manual Reload/Update Procedures
96
Figure 5-3. Manual Update Page (and Other Utilities)
96
Time Zone Changes
97
Figure 5-4. Time Zone Change Requirements
97
Hardware Maintenance Procedures
98
Replacing the 47 MM Sample Particulate Filter Option
98
Figure 5-5. Replacing the Particulate Filter
98
Changing the DFU Sample Filter Option
99
Changing/Removing the IZS Permeation Tube (N100 Option)
99
Changing the External Zero Air Scrubber Option
100
Servicing Critical Flow Orifices
101
Figure 5-6. Critical Flow Orifice Assembly
101
Figure 5-7. Critical Flow Orifice and Vacuum Manifold Assembly
102
Checking for Light Leaks after Maintenance or Repair
103
Checking for Pneumatic Leaks
104
Simple Vacuum Leak and Pump Check
104
Detailed Pressure Leak Check
104
Performing Flow Checks/Calibrations
105
Checking the Hydrocarbon Scrubber/Kicker (Option in N100H)
106
Checking the Scrubber for Leaks
106
Figure 5-8. Flow Calibration Menu
106
Figure 5-9. Simple Leak Check Fixture
106
Service and Troubleshooting
107
Figure 5-10. Hydrocarbon Scrubber Leak Check Setup
107
Fault Diagnosis with Alerts
108
Table 5-3. Warning Alerts, Fault Conditions and Possible Causes
109
Fault Diagnosis with Dashboard Functions
110
Using the Diagnostic Signal I/O Functions
111
Table 5-4. Dashboard Functions - Possible Causes for Out-Of-Range Values
111
Fault Diagnosis with Leds
112
Figure 5-11. Mainboard
112
Figure 5-12. PMT Bench Module Board - Test Points and Indicator Leds
113
Figure 5-13. Lamp Driver Board - Test Points and Indicator Leds
113
Flow Problems
114
Figure 5-14. DC Pump Control Board - Test Points and Indicator Leds
114
Sample Flow Is Zero or Low
115
Figure 5-15. HD Pump
115
High Flow
116
Sample Flow Is Zero or Low but Analyzer Reports Correct Flow
116
Calibration Problems
117
Negative Concentrations
117
No Response
117
Unstable Zero and Span
118
Inability to Span - Deactivated SPAN Button
118
Inability to Zero - Deactivated ZERO Button
118
Non-Linear Response
119
Discrepancy between Analog Output and Display
119
Other Performance Problems
119
Excessive Noise
120
Slow Response
120
Subsystem Check for Troubleshooting
120
AC Main Power
121
Photomultiplier Tube (PMT) Sensor Module
122
Internal Span Gas (IZS) Generator and Valve Options
123
Service Procedures
124
Fuse Replacement Procedure
124
Module Replacement
125
Figure 5-16. Fuse Access
125
Figure 5-17. PMT Bench Module Board Connectors
126
Figure 5-18. UV Detector Board Connector
126
Figure 5-19. Lamp Driver Board Connectors
127
Figure 5-20. DC Pump Control Board Connectors
127
Figure 5-21. DC Pump Flow Meter (DC Pump Control Board Bottom)
128
Figure 5-22. IZS Option Board Connectors
128
Sensor Module Repair and Cleaning
129
Figure 5-23. Mainboard Connectors
129
Figure 5-24. N100 Sensor Module
130
Figure 5-25. N100H Sensor Module
131
Figure 5-26. Sensor Module Mounting Screws
132
Figure 5-27. Hex Screw between Lens Housing and Sample Chamber
133
Figure 5-28. UV Lens Housing / Filter Housing
133
Figure 5-29. PMT UV Filter Housing Disassembled
134
Replacing the Uv Filter /Lens
134
Figure 5-30. Disassembling the UV Filter/Lens Assembly
135
Adjusting the Uv Lamp (Peaking the Lamp )
135
Figure 5-31. Lamp Assembly
136
Figure 5-32. UV Lamp Adjustment
137
Replacing the Uv Lamp
138
Replacing the Pmt, Hvps or Tec
139
Figure 5-33. Sensor Assembly
139
PMT Sensor Hardware Calibration ("Factory Cal")
141
Frequently Asked Questions
142
Figure 5-34. HVPS Adjust Menu
142
Technical Assistance
143
Principles of Operation
144
Sulfur Dioxide
144
Sensor Principles of Operation
144
SO 2 Ultraviolet Fluorescence Measurement Principle
144
Figure 6-1. UV Absorption
145
The UV Light Path
147
Figure 6-2. N100 UV Light Path
147
UV Source Lamp
148
Figure 6-3. N100H UV Light Path
148
Figure 6-4. Source UV Lamp Construction
148
The Reference Detector
149
The PMT
149
UV Lamp & PMT Offset
149
Optical Filters
149
UV Source Optical Filter
149
Figure 6-5. Excitation Lamp UV Spectrum Before/After Filtration
150
PMT Optical Filter
151
Figure 6-6. PMT Optical Filter Bandwidth
151
Optical Lenses
152
Figure 6-7. Effects of Focusing Source UV in Sample Chamber
152
Measurement Interferences
153
Direct Interference
153
UV Absorption by Ozone
153
Dilution
153
Third Body Quenching
153
Light Pollution
154
Pneumatic Operation
155
Sample Gas Flow
155
Figure 6-8. Gas Flow and Location of Critical Flow Orifice
155
Flow Rate Control
156
Critical Flow Orifice
156
Figure 6-9. Flow Control Assembly & Critical Flow Orifice
156
Sample Particulate Filter
157
Hydrocarbon Scrubber/Kicker (Option in the N100H)
157
Figure 6-10. Hydrocarbon Scrubber (Kicker)
157
Pneumatic Sensors
158
Sample Pressure Sensor
158
Sample Flow (N100)
158
Sample Flow (N100H)
158
Electronic Operation
158
Modules
159
Power Switches
159
Software Operation
159
Adaptive Filter
159
Calibration - Slope and Offset
160
Temperature/Pressure Compensation (TPC)
160
Internal Data Acquisition System (DAS)
160
Glossary
161
Appendix A - Modbus Registers
164
APPENDIX B - N100 Interconnects
166

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TELEDYNE API N100 User Manual (167 pages)

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