Stratasys Dimension 1200es Manuals

Manuals and User Guides for Stratasys Dimension 1200es. We have 1 Stratasys Dimension 1200es manual available for free PDF download: Service Manual

Stratasys Dimension 1200es Service Manual (482 pages)

Brand: Stratasys | Category: 3D Printers | Size: 8 MB

About this Guide
3
Table of Contents
5
Safety
11
Hazard Classifications
11
Product Safety Symbols
11
Product Information Symbol
11
Safety Devices
11
System Overview
13
Dimension 1200/1200Es Specifications
14
Physical Specifications
14
Facility Specifications
14
Workstation Specifications
15
Environmental Specifications
15
What Happens When
15
Powering up
15
Powering off
16
Loading Material
16
Making a Part
16
A System Error Occurs
17
Gen 2 Electronics
18
Electronics Overview
18
Single Board Computer
19
Controller Board
21
Liquefier Temperature Control
22
Reset Button
24
Dip Switches
24
Power Distribution Board (PDB)
27
Chamber Temperature Control
28
Test Points
29
Gen 3 Electronics
31
Electronics Overview
31
Controller Board
32
Actuators, Switches & Optical Sensors
33
Controller Board Layout
34
Single Board Computer
37
Power Distribution Board (PDB)
38
Head Board
42
Software
43
System Software Download Procedure
44
Software Architecture
45
Operating System
45
Display Driver
45
Comm Server
46
System Manager
46
Move Compiler
46
Feeder
46
Event/Command Monitor
46
Datastatex
47
Overview
47
Catalystex Help
49
Catalystex Overview
49
Dynamic Help
49
Maracaex Help
50
Overview
50
Select a Modeler
50
Modeler States
50
Modeler Setup
51
Configuration
51
Status
51
Materials
53
Cartridge Information
53
Tip Offset
53
Gantry
53
Gantry Hysteresis
53
Part Calibration
54
Temperatures
54
Temperature Setpoints
54
Outputs
54
Table
54
Get Calibration
55
Send Calibration
55
Get Config
55
Test Parts
55
Reset Password
55
Connect
55
Help
56
Service Procedures
57
Maintenance Preparation
59
Pre-Maintenance Procedures
59
Required Tools List
60
Distributor/Reseller Supplied Tools
60
Supplied by Stratasys
60
Exterior Components
61
Rear Panel
61
Side Panels
62
User Interface Panel
63
Door Solenoid
65
Door Sensor
67
Front Door Glass Panel
70
Front Bezel
71
Gen 2 Electrical Components
73
Power Distribution Board (PDB)
73
Required Tools
73
Controller Board
82
Removing the Controller Board
82
Single Board Computer (SBC)
86
Removing the Single Board Computer
87
Hard Drive
91
Electronics Bay Cooling Fan
94
Grounding Wrist Strap
94
24 VDC Power Supply
96
Phillips Screwdriver
96
VDC Power Supply (SST Only)
101
5/12 VDC Power Supply
104
Line Filter Board
107
AC Input
110
Circuit Breaker
113
Gen 3 Electrical Components
116
Power Distribution Board (PDB)
116
Controller Board
125
Single Board Computer (SBC)
130
Hard Drive
137
Electronics Bay Cooling Fan
143
24 VDC Power Supply
145
Phillips Screwdriver
145
VDC Power Supply (SST Only)
149
5/12 VDC Power Supply
152
Line Filter Board
155
AC Input
158
Circuit Breaker
161
Installing the Circuit Breaker
163
Head Components
164
1200 Toggle Plate Assembly
164
1200Es Toggle Plate Assembly
172
Head Alignment Procedure
179
Idler Wheel Check/Adjustment
185
Head Toggle Bar
195
Head Toggle Sensor
196
1200 Head Board
197
1200Es Head Board
199
1200Es TC Amp Board
201
Head Motor
202
Z Level Assembly (Z Foam Sensor)
205
1200 Umbilical Cable
209
Installing the Umbilical Cable
214
1200Es Umbilical Cable
215
Head Cooling Fan
221
XY Table Components
223
Home Sensor and X EOT Sensor
223
Motor
223
Drive Belt
225
Y Motor
227
Y Drive Belt
229
Y Drive Assembly
229
Y Pulley
230
Y Home Sensor
232
Y EOT (End of Travel) Sensor
234
1200 XY Table Assembly
236
Parts and Tools Required
236
1200Es XY Table Assembly
256
Z Stage Components
276
Thermal Snap Switch
276
Chamber Thermocouple
279
Chamber Heater
281
Chamber Fans
285
Z Sensors
289
Purge Bucket Light
291
Z Motor & Belt
293
Z Stage Assembly
296
Receiver Components
306
Receiver Back Panel Assembly
306
Misc. Field Replaceable Units
308
Tip Wipe Assembly (Brush/Flicker)
308
Maintenance Wrap-Up
311
Post-Maintenance Procedures
311
Calibrations & Adjustments
313
Offset Calibrations
314
Adjusting Z Calibration and XY Tip Offset
314
Part Based Calibration
315
Part Measurement Equations
318
Head Alignment Procedure
319
Tensioning the X & y Belts
336
Y Motor Belt
336
Drive Belt
338
Y Drive Belt
342
Get/Send Calibration Files
351
Important
351
XY Table Leveling
352
Z Tray Leveling
356
Aligning Z Stage Lead Screw
361
Adjusting Brush/Flicker Height (1200)
362
Adjusting Tip Wipe Assembly Height (1200Es)
364
Troubleshooting
367
How to Use this Guide
369
Special Notes
369
Device Voltages
370
Fuse Specifications
370
General Problems or Error Messages
371
Troubleshooting a System Malfunction
372
Overview
372
Fault Determination Codes
375
Exporting Printer Configuration (.Cfg) File
375
Cycling Power
375
Diagnosing Loss of Extrusion
376
Clogged Tip
377
Recovering from Loss of Extrusion
378
Code Errors
382
Major Codes
382
Major Codes with Minor Codes
383
Code Description
384
Starting up Failed Minor Errors (15.XX)
394
Non-Code Errors
397
What Happens During Power up / Boot
403
Part Quality Troubleshooting
410
Brown Streaks (Burn Marks)
411
Loss of Extrusion (LOE)
412
Model Embedded in to Support
413
Moisture in Material
414
Open Seams
415
Part Curling
416
Part Fell over
417
Part Shifting
418
Rough Surface Quality
420
Rough Quality All over
421
Model Strands on Parts
422
Witness Marks
423
Wavy Surface
424
Wavy Parts
425
Under Fill
426
Material Sagging on Curved Parts
427
Fused Layers
428
Z Layers Inconsistent
429
Teraterm
430
Using Teraterm
430
Connecting with Teraterm
430
Teraterm Commands
433
Command Description
440
Preventive Maintenance
441
Startup Kit Tools
442
Preventive Maintenance
442
Daily
442
Vacuum Build Chamber
442
Tip Area Clean-Up
444
500 Hour Maintenance
445
Fan Filter
445
Brush/Flicker Assembly
446
Tip Shields
447
2000 Hour Maintenance
450
Liquefier Tip Replacement
450
As Needed Maintenance
456
Chamber Light Bar
456
Illustrated Parts Breakdown
457
Printer Front (Misc. Components)
458
Electronics Bay Area Components
459
Electronics Bay Area Components
460
Head Area Components
461
XY Table Area Components
463
Chamber Heater Area Components
464
Chamber Area Components
465
Z Stage Area Components
466
Receiver Area Components
467
Additional Cables
468
Checklists
469
Hard Drive Installation Checklist
470
Controller Board Checklist
471
Toggle Plate Assembly Installation Checklist
472
XY Table Installation Checklist
473
Pre-Installation Checklist
474
System Information
474
System Installation Checklist
475
Training Checklist
476
Controller Software
476
Maintenance
477
Troubleshooting
477
Required Tool List
478
Distributor/Reseller Supplied
478
Supplied by Stratasys (from Attending Training Only)
478
Index
479

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