Stoll CMS 502 HP+ Manuals

Manuals and User Guides for Stoll CMS 502 HP+. We have 1 Stoll CMS 502 HP+ manual available for free PDF download: Operating Instructions Manual

Stoll CMS 502 HP+ Operating Instructions Manual (562 pages)

Brand: Stoll | Category: Industrial Equipment | Size: 29 MB

Table of Contents
5
About this Document
13
Function of this Document
13
Target Groups of this Document
13
Information in this Document
14
Symbols in this Document
16
Warnings in the Documentation
17
Description of Knitting Machine
19
Components of the Knitting Machine
20
Front Side (CMS 530, CMS 520, CMS 520 C, CMS 502)
20
Front Side (CMS 830 C, CMS 822, CMS 740)
23
Lateral View (Right)
26
Rear Side
27
Yarn Guide
29
Courses of Yarn
29
Yarn Control Unit
32
Lateral Yarn Guide
33
Thread Clamping and Cutting Device
35
Intarsia Yarn Carrier
36
Plating Yarn Carriers
37
Carriage Assembly
38
Drive, Speed and Operating Path
38
Suction and Cleaning Row
39
Central Lubrication
40
Knitting System
41
Needle Paths and Design
41
Raising Cams (CMS 520 C+)
42
Holding-Down Function
44
Step Motor for Adjusting the Stitch Tension
45
Control Devices
46
Impulse Sensor
46
Stop Resistance
47
Shock Stop
47
Needle Detector
47
Needle Beds
48
Structure
48
Racking Device
49
Fabric Take-Down
52
Main Take-Down
52
Auxiliary Take-Down
53
Comb Take-Down
54
Belt Take-Down
55
Control Devices (Fabric Take-Down)
56
Display and Operating Elements
58
Main Switch
58
Engaging Rod
59
Signal Light
61
Input Unit
62
User Interface
63
Producing with the Knitting Machine
73
Preparing Production and Shift Changes
73
Loading Files, Libraries and Pattern Folders
74
Entering Piece Number or Number of Courses
79
Setting Touch Screen
80
Threading up Yarn
82
Calling up Yarn Carrier Assignment and Allocation
82
Putting up Bobbins
84
Threading Threads through Yarn Guide Bracket
84
Threading Threads through Yarn Control Device
85
Thread the Yarns through the Yarn Length Measuring Device
85
Threading up Threads into Friction Feed Wheel
86
Thread up the Yarn into the Permanent Brake
87
Threading Threads through Safety Door
88
Threading up Yarns into Yarn Deflector (CMS 520 C, CMS 830 C)
89
Threading up Yarns into Yarn Carrier
90
Production
91
Starting Machine
91
Calling up Report and Shift Counters
94
Stopping Machine
99
Switch off Machine at the End of Work
101
Monitoring the Running Time
103
Measuring the Running Time
107
Producing with Knitting Orders (Order Menu)
109
Creating and Managing Order Menu
109
Setting or Changing Counters for Order Menu
111
Saving/Loading Order Menu
112
Eliminating Errors in the Fabric
114
Starting Again after Pressing off Fabric
115
Threading up Thread into Yarn Carrier
118
Removing Fabric Winding Around Fabric Take-Down
120
Removing the Fabric Winding Around the Belt Take-Down
121
Starting the Machine after a Fault
122
Message and Tip Retrospective View
123
Suppressing Error Messages
126
Adjusting Knitting Machine
129
Basic Settings
129
Adjusting Carriage Speed
130
Setting Stitch Tension
133
Adjusting Yarn Carriers
137
Staggering Yarn Carriers
145
Adjusting Yarn Tension
148
Adjusting Yarn Delivery on Friction Feed Wheel
151
Adjusting Storage Feed Wheel MSF 3
153
Adjusting Knitting Areas
154
Adjusting Take-Down
155
Processing Fabric Take-Down Menu
159
Processing Fabric Take-Down Menu WBF (Belt Take-Down)
163
Setting Cycle Counter and Quantity of Fabrics
165
Adjusting Shape Counters
166
Setting Counters
168
Switch Illumination on and off
169
Setting Value for Releasing Thread Clamp
170
Configuration Symbol Bar
171
Configuring Monitoring
173
Setting up the Pattern
177
Racking Correction
185
Advanced Adjustments
188
Switching on and off Aggregates
189
Setting Language
192
Adjusting Sensor Mechanism
194
Setting Needle Bed Parameters
196
Setting Machine Parameters
197
Setting Switch-Off Time When a Power Failure Occurs
199
Copying Service Data
201
Carry out the Reference Run
203
Adjusting Racking Position Correction VPK
206
Adjusting Basic Racking Correction VGK
209
Correcting Position of Stitch Cams
212
Adjusting Needle Brushes
214
Coupling Carriage Assembly Wide or Narrow (CMS 822)
215
Adjusting Needle Detector
220
Adjusting Yarn Carriers
221
Adjusting Yarn Carrier Limiters
223
Adjusting Yarn Carrier Guide
224
Adjusting the Brushes of the Central Lubrication
224
Adjusting Intarsia Yarn Carrier (Type 1)
225
Adjusting Intarsia Yarn Carriers (Type 2)
226
Shifting Intarsia Yarn Carriers in Area of Carriage Assembly
227
Intarsia Yarn Carrier - Adjust Stopping Point (Basic Setting, Braking Value)
228
Intarsia Yarn Carrier - Check the Pressure Plates
237
Intarsia Yarn Carrier - Correct Stopping Point (Correction Value)
239
Float Slider (Holding-Down Jack Control)
240
Normal Yarn Carrier Type 2
243
Plating - the Different Possibilities
245
Plating - Double Bow Yarn Carrier
247
Plating - Plating Yarn Carrier Carriage
249
Changing the Position of the Knock-Over Wire
252
Overview of All Machine Data
254
Working with Files
256
Help on Working in the Windows
256
File Manager
262
Working with Files, Libraries and Folders
266
Displaying File in Pattern Editor
271
Clear Knitting Memory
273
Copying Files
275
Selecting the Current Folder
278
Carrying out a Program Check
281
Working with the Sintral Editor
283
Activating Sintral Editor
283
Go to Help in Function and Error List
289
Knitlan Connection
290
Defining User Profile
293
Setup Data
303
Background
304
Comparing Setup1 to Setup2
305
Using Setup1 or Setup2
307
Loading Knitting Program
308
Setup2 Editor
309
Overview of the Setup2 Editor of the CMS
309
Take-Down
318
Yarn Carrier
323
Stitch Lengths
329
Carriage Speed
331
Cycle Counters
332
Yarn Length
333
Racking
338
Miscellaneous
339
Data Mode and File Mode
340
Setup1 - Editing the Setup File
341
Maintenance of the Knitting Machine
345
Minimize Wear
345
Cleaning the Knitting Machine
347
Cleaning the Touch Screen
349
Cleaning Suction and Lint Container
350
Vacuuming off Knitting Machine
351
Cleaning Needle Bed
352
Cleaning Thread Clamping and Cutting Device
352
Cleaning the Active Thread Clamp
353
Cleaning the Permanent Brakes
353
Cleaning the Friction Feed Wheel
354
Cleaning Main Drive Fan
354
Cleaning Fan and Radiators in Right Control Unit
355
Cleaning Filter Mat of Power Supply Unit
355
Thoroughly Cleaning Needle Bed
356
Clean the Knitting Systems
358
Lubricate Knitting Machine
359
Lubrication Interval
360
Setting Lubricating Interval for Needle Bed
362
Setting of Central Lubrication
363
Oil Needle Bed
367
Restarting Lubricating Interval
368
Oiling Jack Bed
368
Oiling Yarn Carrier Rods
369
Oiling the Control of the Holding-Down Jacks
369
Oiling Carriage Guide Rail
369
Greasing Impulse Sensor Rails
370
Greasing Butts of the Coupling Parts and Intermediate Sliders
371
Oiling Lifting Slide (Yarn Carrier Plunger)
371
Greasing the Control Sliders (CMS 822)
372
Greasing Racking Device
372
Grease Needle Bed Support/Adjustment Pieces
374
Repairing the Knitting Machine
375
Supplementary Activities During Maintenance
375
Switching Power Supply 40 V off and on
375
Central Lubrication - Mounting and Working Position
377
Helpful Knitting Rows
378
Replacing Parts
380
Replacing Needle and Coupling Part (CMS 530, CMS 502, CMS 822, CMS 803)
381
Replacing Needle and Coupling Part (CMS 830 C)
382
Replacing Needle and Coupling Part (CMS 520 C+)
384
Replacing Intermediate Slider
387
Replacing Selection Jack
390
Replacing Holding-Down Jack (CMS 530, CMS 502, CMS 822, CMS 803)
391
Replacing Holding-Down Jack (CMS 830 C)
392
Replacing Holding-Down Jack (CMS 520 C+)
395
Remove Needle Bed or Position It at an Angle
399
Repairing Needle Bed and Additional Needle Bed
402
Removing Selection Jack Bed (CMS 520 C+, CMS 830 C)
406
Removing and Mounting Carriage Part
409
Removing Cam Plate
419
Removing and Mounting Step Motor
420
Replacing Gear Racks in the Step Motor
422
Replacing Yarn Carrier
426
Mount Intarsia Yarn Carrier
427
Replacing Yarn Control Unit
429
Friction Feed Wheel - Replacing Drive Belts and Friction Roller
431
Deaerating Oil Line
433
Replacing Comb Hook
435
Disassembling the Belt Take-Down
436
Replacing Belt
437
Eliminating Faults in Electronics System
439
Overview of the Electronic Control (Control Cabinet Right)
439
Overview of the Electronic Control (Control Cabinet Left and Right)
442
Power Supply Unit
445
Control of Yarn Carrier Magnets
445
Replacing Electronic Card
446
Check Fuses
447
Checking Fuse (Right Control Cabinet)
447
Checking Fuse (Right and Left Control Cabinet)
450
Needle Selection Displacement
453
Setting the Impulse Sensor Type
454
Preparations
458
Reset Reference Values of Impulse Sensor, Carry out Carriage Reference Run
459
Determining the Needle Selection Displacement Manually
460
Entering the Data of the Needle Selection Displacement Manually
464
Software - Installation and Basic Settings
467
Boot Process
468
Basic Settings
472
Saving All Machine Data on the USB-Memory-Stick
483
Saving Pattern after a Big Fault
484
Installing the Stoll Operating System
486
Direct Installation
487
Indirect Installation
493
Updating Software
499
Carrying out a Restart (Restart)
503
Carrying out Restart with Machine Configuration (Restart and Configuration)
504
Setting Online Connection
506
Overview of All System Data
508
Diagnose Control
509
Yarns and Stitch Tension
511
Economic Production and the Influencing Factors
511
Stitch Tension Range
513
Stitch Lengths
515
Yarn Table
518
Conversion Table
521
CMS 822 - Operating Modes and Particularities
523
Operating Modes of CMS 822
523
Four-System Machine Operating Mode
523
Tandem Machine Without Comb Operating Mode
524
Tandem Machine with Comb Operating Mode
527
Unusual Features in the Tandem with Comb Operating Mode
529
Installing Operating System for CMS
531
Opening and Closing the Holding-Down Jacks
532
Machine Management Tools
533
Machine Management Tools Window
533
Display the Virtual Keyboard
535
Remote Control with the Software VNC
536
Activating the Remote Control VNC on the Machine
537
Configuring the Remote Control VNC on the Machine
538
Determine the IP Address of the Machine
539
Installing Software VNC Viewer on the Computer (E.g. a Note-Book)
539
Remote Control with the VNC Viewer
540
Remote Control Via a Web Browser
542
Send Email Directly from the Machine
544
Key Word Directory
549

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