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Manuals and User Guides for Still RX70-70. We have
1
Still RX70-70 manual available for free PDF download: Original Instructions Manual
Still RX70-70 Original Instructions Manual (406 pages)
Diesel trucks With SCR (Selective Catalytic Reduction)
Brand:
Still
| Category:
Forklifts
| Size: 13 MB
Table of Contents
Table of Contents
5
1 Foreword
13
Your Truck
14
Description of the Truck
14
General
17
Note Regarding SCR (Selective Catalytic Reduction) as Exhaust Gas Treatment
17
Use in the Event of Frost
18
CE Labelling
18
EC Declaration of Conformity in Accordance with Machinery Directive
19
Accessories
20
Labelling Points
22
Nameplate
25
Production Number
26
Stvzo (Road Traffic Licensing Regulations) Information
26
Using the Truck
26
Proper Usage
26
Proper Use During Towing
27
Impermissible Use
27
Place of Use
28
Using Working Platforms
29
Information about the Documentation
30
Documentation Scope
30
Supplementary Documentation
31
Issue Date and Topicality of the Operating Instructions
32
Copyright and Trademark Rights
32
Explanation of Information Symbols Used
32
List of Abbreviations
33
Definition of Directions
35
Schematic Views
35
Environmental Considerations
37
Packaging
37
Disposal of Components and Batteries
37
2 Safety
39
Definition of Responsible Persons
40
Operating Company
40
Specialist
40
Drivers
41
Basic Principles for Safe Operation
43
Insurance Cover on Company Premises
43
Changes and Retrofitting
43
Changes to the Overhead Guard and Roof Loads
45
Warning Regarding Non-Original Parts
45
Damage, Defects and Misuse of Safety Systems
46
Tyres
46
Medical Equipment
48
Exercise Caution When Handling Gas Springs and Accumulators
48
Length of the Fork Arms
49
Residual Risk
50
Residual Dangers, Residual Risks
50
Special Risks Associated with Using the Truck and Attachments
51
Overview of Hazards and Countermeasures
54
Danger to Employees
57
Safety Tests
58
Regular Safety Inspection of the Truck
58
Checking the Diesel Engine Emissions
58
Particle Filter
59
Insulation Testing
60
Safety Regulations for Handling Consumables
61
Permissible Consumables
61
Oils
61
Hydraulic Fluid
62
Battery Acid
63
Diesel Fuel
64
Coolant and Cooling Fluid
66
Disposal of Consumables
66
Emissions
68
3 Overviews
71
Overview
72
Driver's Compartment
74
Operating Devices and Display Elements
75
Display and Operating Unit
75
Operating Devices for Hydraulic and Driving Functions
76
Double Mini-Lever
77
Three-Way Mini-Lever
78
Four-Way Mini-Lever
79
Joystick 4Plus
80
Fingertip
81
Mini Console
82
4 Operation
83
Testing and Activities before Daily Use
84
Visual Inspections
84
Climbing into and out of the Truck
87
Shelves and Cup Holders
90
Adjusting the MSG 65/MSG 75 Driver's Seat
90
Adjusting the Armrest
94
Adjusting the Steering Column
95
Unlocking the Emergency off Switch
96
Operating the Signal Horn
96
Seat Belt
97
Using the Driver's Cab
100
Checking the Brake System for Correct Function
100
Checking the Steering System for Correct Function
103
Checking the Emergency off Function
103
Zero Adjustment of the Load Measurement (Variant)
104
Checking the Vertical Lift Mast Position (Variant) for Correct Function
106
Switching on and Starting
106
Switching on the Key Switch
106
Access Authorisation with PIN Code (Variant)
109
Starting the Engine
119
Operating the Display and Operating Unit
121
Displays
121
Adjusting the Displays
122
Symbols in the Display
123
Setting the Date or Time
128
Resetting the Daily Kilometres and Daily Operating Hours
129
Setting the Language
129
Softkeys for Operating Various Equipment Variants
130
Configuring Blue-Q Efficiency Mode
130
Blue-Q Efficiency Mode
132
Functional Description
132
Switching off Additional Consumers
133
Switching Efficiency Mode Blue-Q on and off
133
Driving
135
Safety Regulations When Driving
135
Roadways
137
Setting the Drive Programme
139
Selecting the Drive Direction
140
Actuating the Drive Direction Switch, Mini-Lever Version
141
Actuating the Vertical Rocker Switch for the "Drive Direction", Joystick 4Plus Version
142
Actuating the Drive Direction Switch, Fingertip Version
142
Actuating the Drive Direction Switch, Mini-Console Version
143
Starting to Drive
143
Starting Drive Mode, Dual Pedal Version (Variant)
145
Operating the Service Brake
148
Parking Brake
149
Actuating the Mechanical Parking Brake
149
Steering
151
Reducing Speed When Turning (Curve Speed Control)
152
Driving on Ascending and Descending Gradients
153
Reducing Speed with a Raised Load (Variant)
154
Automatic Shut-Off of the Internal Combustion Engine (Variant)
154
Parking
155
Parking the Truck Securely and Switching It off
155
Wheel Chock (Variant)
156
Lifting
157
Lifting System Variants
157
Automatic Lift Cut out (Variant)
157
Lift Mast Vertical Position (Variant)
158
Types of Lift Mast
162
Malfunctions During Lifting Mode
163
Hydraulic Blocking Function
164
Lifting System Operating Devices
165
Controlling the Lifting System Using a Double Mini-Lever
166
Controlling the Lifting System Using a Triple Mini-Lever
167
Controlling the Lifting System Using a Quadruple Mini-Lever
168
Controlling the Lifting System Using the Joystick 4Plus
169
Controlling the Lifting System Using the Fingertip
171
Changing the Fork Arms
172
Fork Extension (Variant)
174
Operation with Reversible Fork Arms (Variant)
176
Handling Loads
178
Safety Regulations When Handing Loads
178
Before Taking up Load
179
Load Measurement (Variant)
180
Picking up Loads
183
Danger Area
184
Transporting Pallets
185
Transporting Suspended Loads
185
Load Pick up
186
Transporting Loads
190
Setting down Loads
191
Driving on Lifts
193
Driving on Loading Bridges
194
Particle Filter System
195
Particle Filter - Function
195
Particle Filter - Performing Parked Regeneration
197
Particle Filter - Displays
200
Attachments
202
Fitting Attachments
202
Releasing the Pressure from the Hydraulic System
204
General Instructions for Controlling Attachments
206
Controlling Attachments Using a Double Mini-Lever
208
Controlling Attachments Using the Double Mini-Lever and the 5Th Function
210
Controlling Attachments Using a Triple Mini-Lever
212
Controlling Attachments Using the Triple Mini-Lever and the 5Th Function
214
Controlling Attachments Using a Quadruple Mini-Lever
216
Controlling Attachments Using the Quadruple Mini-Lever and the 5Th Function
218
Controlling Attachments Via the Joystick 4Plus
220
Controlling Attachments Using the Joystick 4Plus and the 5Th Function
221
Controlling the Attachments with the Fingertip
222
Controlling Attachments with the Fingertip and 5Th Function
223
Clamp Locking Mechanism (Variant)
225
Taking up a Load Using Attachments
228
Auxiliary Equipment
229
Switching the Lighting on and off
229
Switching the Working Spotlight for Reverse Travel on and off
230
Switching the Rotating Beacon on and off
231
Switching the Hazard Warning System on and off
231
Switching the Turn Indicators on and off
232
Switching the Double Working Spotlights on and off
234
STILL Safetylight (Variant)
236
Operating the Windscreen Wiper/Washer
237
Filling the Washer System
237
Fleetmanager (Variant)
238
Shock Recognition (Variant)
238
Cruise Control (Variant)
238
12-V Socket
242
Driver Restraint Systems (Variants)
243
Ceiling Sensor (Variant)
243
Cab
249
Opening the Cab Door
249
Closing the Cab Door
250
Opening the Side Windows
250
Closing the Side Windows
250
Operating the Interior Lighting
251
Operating the Rear Window Heating
252
Radio (Variant)
253
Heating System (Variant)
253
Air Conditioning (Variant)
255
Push-Up Roof Window (Variant)
256
Clipboard (Variant)
256
Trailer Operation
257
Towed Load
257
Coupling Pin in the Counterweight
258
Automatic Tow Coupling
260
Towing Trailers
268
Display Messages
269
Display Content
269
Error Code Table
270
General Messages
273
Drive-Specific Messages
282
Refuelling
289
Diesel Fuel - Specifications
289
Filling up with Diesel Fuel
292
Using the Fuel Hand Pump
293
Topping up Adblue
295
Cleaning
296
Cleaning the Truck
296
Cleaning the Electrical System
298
Cleaning Load Chains
298
Cleaning the Windows
299
After Washing
299
Procedure in Emergencies
300
Emergency Shutdown
300
Procedure if Truck Tips over
301
Emergency Hammer
302
Emergency Lowering
302
Releasing the Spring-Operated Brake
305
Disconnecting and Connecting the Battery
307
Jump-Starting
308
Towing
309
Transporting the Truck
312
Transport
312
Crane Loading
314
Shutdown
318
Shutting down and Storing the Truck
318
Recommissioning after Decommissioning
319
5 Maintenance
321
Safety Regulations for Maintenance
322
General Information
322
Working on the Hydraulic Equipment
322
Working on the Electrical Equipment
323
Working on the Ignition System
323
Safety Devices
324
Set Values
324
Lifting and Jacking up
324
Working at the Front of the Truck
324
General Maintenance Information
326
Personnel Qualifications
326
Information for Carrying out Maintenance
326
Maintenance - 500 Hours
329
Maintenance - 1000 Hours/Annually
331
Maintenance - 3000 Hours/Every Two Years
335
Ordering Spare Parts and Wearing Parts
335
Quality and Quantity of the Required Operating Materials
336
Lubrication Plan
337
Maintenance Data Table
338
Providing Access to Maintenance Points
341
Opening the Bonnet
341
Closing the Bonnet
343
Removing and Attachingthe Left Side Cover
345
Installing and Removing the Bottom Plate
345
Opening and Closing the Right-Hand Service Flap
347
Remaining Ready for Operation
348
Checking the Engine Oil Level
348
Cleaning the Dust Valve
351
Filling the Washer System
351
Checking the Pre-Cleaner
352
Checking the Oil Tank on the Oil Bath Air Filter
352
Checking the Cooling Fluid Level
353
Topping up the Cooling Fluid and Checking the Coolant Concentration
355
Cleaning the Radiator and Checking for Leaks
358
Draining Water from the Fuel Filter
359
Cleaning the Pre-Cleaner
361
Cleaning the Oil Tank on the Oil Bath Air Filter
361
Replacing the Air Filter Cartridges
362
Changing the Heating System Fresh Air Filter
364
Lubricating the Joints and Controls
365
Maintaining the Seat Belt
366
Checking the Driver's Seat
368
Checking the Door Latch
368
Replacing the Recirculated Air Filter for the Heating System
368
Servicing Wheels and Tyres
369
Replacing the Fuses
371
Checking the Hydraulic Oil Level
372
Checking the Hydraulic System for Leak Tightness
374
Lubricating the Lift Mast and Roller Track
375
Greasing the Automatic Tow Coupling
375
1000 Hour Maintenance/Annual Maintenance
379
Other Tasks
380
Checking the Exhaust Gas System
380
Checking the Lift Cylinders and the Hydraulic Connections for Leak Tightness
380
Checking the Fork Arms
381
Checking the Reversible Fork Arms
381
7 Technical Data
383
Dimensions
384
VDI Datasheet
386
Ergonomic Dimensions
390
Fuse Assignment
392
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