Still RX70-60 Diesel Forklift Truck Manuals

Manuals and User Guides for Still RX70-60 Diesel Forklift Truck. We have 1 Still RX70-60 Diesel Forklift Truck manual available for free PDF download: Original Instructions Manual

Still RX70-60 Original Instructions Manual

Still RX70-60 Original Instructions Manual (406 pages)

Diesel trucks With SCR (Selective Catalytic Reduction)

Brand: Still | Category: Forklifts | Size: 13 MB

Table of Contents

Table of Contents
5
1 Foreword

13
- Your Truck
  14
- Description of the Truck
  14
- General
  17
- Note Regarding SCR (Selective Catalytic Reduction) as Exhaust Gas Treatment
  17
- Use in the Event of Frost
  18
- CE Labelling
  18
- EC Declaration of Conformity in Accordance with Machinery Directive
  19
- Accessories
  20
- Labelling Points
  22
- Nameplate
  25
- Production Number
  26
- Stvzo (Road Traffic Licensing Regulations) Information
  26
- Using the Truck
  26
- Proper Usage
  26
- Proper Use During Towing
  27
- Impermissible Use
  27
- Place of Use
  28
- Using Working Platforms
  29
- Information about the Documentation
  30
- Documentation Scope
  30
- Supplementary Documentation
  31
- Issue Date and Topicality of the Operating Instructions
  32
- Copyright and Trademark Rights
  32
- Explanation of Information Symbols Used
  32
- List of Abbreviations
  33
- Definition of Directions
  35
- Schematic Views
  35
- Environmental Considerations
  37
- Packaging
  37
- Disposal of Components and Batteries
  37
2 Safety

39
- Definition of Responsible Persons
  40
- Operating Company
  40
- Specialist
  40
- Drivers
  41
- Basic Principles for Safe Operation
  43
- Insurance Cover on Company Premises
  43
- Changes and Retrofitting
  43
- Changes to the Overhead Guard and Roof Loads
  45
- Warning Regarding Non-Original Parts
  45
- Damage, Defects and Misuse of Safety Systems
  46
- Tyres
  46
- Medical Equipment
  48
- Exercise Caution When Handling Gas Springs and Accumulators
  48
- Length of the Fork Arms
  49
- Residual Risk
  50
- Residual Dangers, Residual Risks
  50
- Special Risks Associated with Using the Truck and Attachments
  51
- Overview of Hazards and Countermeasures
  54
- Danger to Employees
  57
- Safety Tests
  58
- Regular Safety Inspection of the Truck
  58
- Checking the Diesel Engine Emissions
  58
- Particle Filter
  59
- Insulation Testing
  60
- Safety Regulations for Handling Consumables
  61
- Permissible Consumables
  61
- Oils
  61
- Hydraulic Fluid
  62
- Battery Acid
  63
- Diesel Fuel
  64
- Coolant and Cooling Fluid
  66
- Disposal of Consumables
  66
- Emissions
  68
3 Overviews

71
- Overview
  72
- Driver's Compartment
  74
- Operating Devices and Display Elements
  75
- Display and Operating Unit
  75
- Operating Devices for Hydraulic and Driving Functions
  76
- Double Mini-Lever
  77
- Three-Way Mini-Lever
  78
- Four-Way Mini-Lever
  79
- Joystick 4Plus
  80
- Fingertip
  81
- Mini Console
  82
4 Operation

83
- Testing and Activities before Daily Use
  84
- Visual Inspections
  84
- Climbing into and out of the Truck
  87
- Shelves and Cup Holders
  90
- Adjusting the MSG 65/MSG 75 Driver's Seat
  90
- Adjusting the Armrest
  94
- Adjusting the Steering Column
  95
- Unlocking the Emergency off Switch
  96
- Operating the Signal Horn
  96
- Seat Belt
  97
- Using the Driver's Cab
  100
- Checking the Brake System for Correct Function
  100
- Checking the Steering System for Correct Function
  103
- Checking the Emergency off Function
  103
- Zero Adjustment of the Load Measurement (Variant)
  104
- Checking the Vertical Lift Mast Position (Variant) for Correct Function
  106
- Switching on and Starting
  106
- Switching on the Key Switch
  106
- Access Authorisation with PIN Code (Variant)
  109
- Starting the Engine
  119
- Operating the Display and Operating Unit
  121
- Displays
  121
- Adjusting the Displays
  122
- Symbols in the Display
  123
- Setting the Date or Time
  128
- Resetting the Daily Kilometres and Daily Operating Hours
  129
- Setting the Language
  129
- Softkeys for Operating Various Equipment Variants
  130
- Configuring Blue-Q Efficiency Mode
  130
- Blue-Q Efficiency Mode
  132
- Functional Description
  132
- Switching off Additional Consumers
  133
- Switching Efficiency Mode Blue-Q on and off
  133
- Driving
  135
- Safety Regulations When Driving
  135
- Roadways
  137
- Setting the Drive Programme
  139
- Selecting the Drive Direction
  140
- Actuating the Drive Direction Switch, Mini-Lever Version
  141
- Actuating the Vertical Rocker Switch for the "Drive Direction", Joystick 4Plus Version
  142
- Actuating the Drive Direction Switch, Fingertip Version
  142
- Actuating the Drive Direction Switch, Mini-Console Version
  143
- Starting to Drive
  143
- Starting Drive Mode, Dual Pedal Version (Variant)
  145
- Operating the Service Brake
  148
- Parking Brake
  149
- Actuating the Mechanical Parking Brake
  149
- Steering
  151
- Reducing Speed When Turning (Curve Speed Control)
  152
- Driving on Ascending and Descending Gradients
  153
- Reducing Speed with a Raised Load (Variant)
  154
- Automatic Shut-Off of the Internal Combustion Engine (Variant)
  154
- Parking
  155
- Parking the Truck Securely and Switching It off
  155
- Wheel Chock (Variant)
  156
- Lifting
  157
- Lifting System Variants
  157
- Automatic Lift Cut out (Variant)
  157
- Lift Mast Vertical Position (Variant)
  158
- Types of Lift Mast
  162
- Malfunctions During Lifting Mode
  163
- Hydraulic Blocking Function
  164
- Lifting System Operating Devices
  165
- Controlling the Lifting System Using a Double Mini-Lever
  166
- Controlling the Lifting System Using a Triple Mini-Lever
  167
- Controlling the Lifting System Using a Quadruple Mini-Lever
  168
- Controlling the Lifting System Using the Joystick 4Plus
  169
- Controlling the Lifting System Using the Fingertip
  171
- Changing the Fork Arms
  172
- Fork Extension (Variant)
  174
- Operation with Reversible Fork Arms (Variant)
  176
- Handling Loads
  178
- Safety Regulations When Handing Loads
  178
- Before Taking up Load
  179
- Load Measurement (Variant)
  180
- Picking up Loads
  183
- Danger Area
  184
- Transporting Pallets
  185
- Transporting Suspended Loads
  185
- Load Pick up
  186
- Transporting Loads
  190
- Closing the Cab Door
  250
- Opening the Side Windows
  250
- Closing the Side Windows
  250
- Operating the Interior Lighting
  251
- Operating the Rear Window Heating
  252
- Radio (Variant)
  253
- Heating System (Variant)
  253
- Air Conditioning (Variant)
  255
- Push-Up Roof Window (Variant)
  256
- Clipboard (Variant)
  256
- Trailer Operation
  257
- Towed Load
  257
- Coupling Pin in the Counterweight
  258
- Automatic Tow Coupling
  260
- Towing Trailers
  268
- Display Messages
  269
- Display Content
  269
- Error Code Table
  270
- General Messages
  273
- Drive-Specific Messages
  282
- Refuelling
  289
- Diesel Fuel - Specifications
  289
- Filling up with Diesel Fuel
  292
- Using the Fuel Hand Pump
  293
- Topping up Adblue
  295
- Cleaning
  296
- Cleaning the Truck
  296
- Cleaning the Electrical System
  298
- Cleaning Load Chains
  298
- Cleaning the Windows
  299
- After Washing
  299
- Procedure in Emergencies
  300
- Emergency Shutdown
  300
- Procedure if Truck Tips over
  301
- Emergency Hammer
  302
- Emergency Lowering
  302
- Releasing the Spring-Operated Brake
  305
- Disconnecting and Connecting the Battery
  307
- Jump-Starting
  308
- Towing
  309
  - Transporting the Truck
    312
  - Transport
    312
  - Crane Loading
    314
  - Shutdown
    318
  - Shutting down and Storing the Truck
    318
  - Recommissioning after Decommissioning
    319
5 Maintenance

321
- Safety Regulations for Maintenance
  322
- General Information
  322
- Working on the Hydraulic Equipment
  322
- Working on the Electrical Equipment
  323
- Working on the Ignition System
  323
- Safety Devices
  324
- Set Values
  324
- Lifting and Jacking up
  324
- Working at the Front of the Truck
  324
- General Maintenance Information
  326
- Personnel Qualifications
  326
- Information for Carrying out Maintenance
  326
- Maintenance - 500 Hours
  329
- Maintenance - 1000 Hours/Annually
  331
- Maintenance - 3000 Hours/Every Two Years
  335
- Ordering Spare Parts and Wearing Parts
  335
- Quality and Quantity of the Required Operating Materials
  336
- Lubrication Plan
  337
- Maintenance Data Table
  338
- Providing Access to Maintenance Points
  341
- Opening the Bonnet
  341
- Closing the Bonnet
  343
- Removing and Attachingthe Left Side Cover
  345
- Installing and Removing the Bottom Plate
  345
- Opening and Closing the Right-Hand Service Flap
  347
- Remaining Ready for Operation
  348
- Checking the Engine Oil Level
  348
- Cleaning the Dust Valve
  351
- Filling the Washer System
  351
- Checking the Pre-Cleaner
  352
- Checking the Oil Tank on the Oil Bath Air Filter
  352
- Checking the Cooling Fluid Level
  353
- Topping up the Cooling Fluid and Checking the Coolant Concentration
  355
- Cleaning the Radiator and Checking for Leaks
  358
- Draining Water from the Fuel Filter
  359
- Cleaning the Pre-Cleaner
  361
- Cleaning the Oil Tank on the Oil Bath Air Filter
  361
- Replacing the Air Filter Cartridges
  362
- Changing the Heating System Fresh Air Filter
  364
- Lubricating the Joints and Controls
  365
- Maintaining the Seat Belt
  366
- Checking the Driver's Seat
  368
- Checking the Door Latch
  368
- Replacing the Recirculated Air Filter for the Heating System
  368
- Servicing Wheels and Tyres
  369
- Replacing the Fuses
  371
- Checking the Hydraulic Oil Level
  372
- Checking the Hydraulic System for Leak Tightness
  374
- Lubricating the Lift Mast and Roller Track
  375
- Greasing the Automatic Tow Coupling
  375
1000 Hour Maintenance/Annual Maintenance

379
7 Technical Data

383
- Dimensions
  384
- VDI Datasheet
  386
- Ergonomic Dimensions
  390
- Fuse Assignment
  392

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