Still FXH 33 Manuals

Manuals and User Guides for Still FXH 33. We have 1 Still FXH 33 manual available for free PDF download: Original Instructions Manual

Still FXH 33 Original Instructions Manual (302 pages)

Pallet truck

Brand: Still | Category: Forklifts | Size: 36 MB

Contact Details
3
Rules for the Operating Company of Industrial Trucks
3
Table of Contents
5
Foreword
13
Your Truck
14
General
14
Conformity Marking
15
Declaration that Reflects the Content of the Declaration of Conformity
16
Labelling Points
18
Nameplate
19
Production Number
20
Nameplate for a 48-V Lithium-Ion Battery
21
Using the Truck
22
Commissioning
22
Intended Use
22
Improper Use
22
Place of Use
23
Parking in Temperatures below -10 °C
24
Information about the Documentation
25
Scope of the Documentation
25
Supplementary Documentation
26
Issue Date and Topicality of the Operating Instructions
27
Copyright and Trademark Rights
27
Explanation of Information Symbols Used
27
List of Abbreviations
28
Defining Directions
30
Schematic Views
30
Environmental Considerations
32
Packaging
32
Disposal of Components and Batteries
32
Safety
33
Definition of Responsible Persons
34
Operating Company
34
Additional Duties of the Operating Company of Industrial Trucks in the Field Test
34
Specialist
34
Drivers
35
Basic Principles for Safe Operation
37
Insurance Cover on Company Premises
37
Special Features When Using Lithium-Ion Batteries (Variant)
37
Product-Specific Dangers of the 45.7-Kwh & 26.1-Kwh Lithium-Ion Battery (Variant)
39
Modifications and Retrofitting
40
Warning Regarding Non-Original Parts
42
Damage, Defects and Misuse of Safety Systems
43
Wheels and Tyres
43
Medical Equipment
44
Exercise Caution When Handling Gas Springs and Accumulators
45
Length of the Fork Arms
45
Residual Risk
47
Residual Dangers, Residual Risks
47
Special Risks Associated with Using the Truck and Attachments
48
Overview of Hazards and Countermeasures
50
Danger to Employees
52
Safety Tests
54
Carrying out Regular Inspections on the Truck
54
Insulation Testing
54
Safety Regulations for Handling Consumables
56
Permissible Consumables
56
Oils
56
Hydraulic Fluid
57
Battery Acid
58
Disposal of Consumables
59
Commissioning Fleetmanager™ (Variant)
60
Activating the Access Control after Delivery of the Truck
60
Emissions
61
Noise Emissions
61
Overviews
65
Overview
66
Driver's Compartment
68
Shelves and Cup Holders
69
Operating Devices and Display Elements
70
Display/Control Unit
70
Lithium-Ion Battery Display
71
Joystick 4Plus
72
Display-Operating Unit
73
Description of the Display-Operating Unit
74
Display-Operating Unit
74
Main Display
74
Overview of the Main Display
75
Status Bar
75
Keypad Assignment
77
Softkeys on the Right
77
Softkeys on the Left
78
Control and Input Keys
78
Menu Button
79
Scroll Button
79
Back Button
79
Display Area
80
Power Mode
81
Speed Indicator
81
Driving Dynamics Display
81
Function Menus
83
Overview
83
Operating the Function Menu
84
Multiple Functions
86
Favourites
88
Operating Favourites
88
Configure Favourites
90
Grouping Favourites
91
Favourites Overview
92
Settings Menu
94
Overview
95
Truck Information
96
Operation
96
On-Board Computer
97
Hour Meter
97
Assistance Systems
97
Production Number
98
Display Settings
100
Service
104
Access Authorisation
105
Messages
107
Message Types
107
Messages about the Industrial Truck
107
Display Format
108
Message Indicator
108
Messages about Operation
109
Operation
111
Checks and Tasks before Daily Use
112
Visual Inspections and Function Checking
112
Opening and Closing the Driver's Compartment Door
115
Climbing into and out of the Truck
115
Electrical Footplate Adjustment (Variant)
118
Adjusting the Driver's Seat
119
Seat Belt
124
Adjusting the Position of the Steering Wheel
126
Unlocking the Emergency off Switch
127
Checking the Emergency off Function
127
Operating the Signal Horn
128
Checking the Brake System for Correct Function
128
Checking the Function of the Steering System
129
Switching on
130
Switching on the Key Switch
130
Switching on Via Push Button (Variant)
132
Access Authorisations
134
Access Authorisation with PIN Code (Variant)
134
Access Authorisation for the Fleet Manager (Variant)
135
PIN Codes Set by the Fleet Manager (Variant)
138
Pre-Shift Check
140
Description of the Pre-Shift Check (Variant)
140
Process
140
All Questions
142
Defining the Question Sequence
144
Displaying the History
145
Defining the Shift Start
147
Resetting the Truck Restrictions
151
Driver Profiles
154
Driver Profiles (Variant)
154
Selecting Driver Profiles
154
Creating Driver Profiles
156
Renaming Driver Profiles
158
Deleting Driver Profiles
161
Lighting
163
Meaning of the Symbols
163
Working Spotlight (Variant)
164
Working Spotlight for Reverse Travel (Variant)
164
Rotating Beacon (Variant)
165
STILL Safetylight (Variant)
165
Efficiency and Drive Modes
167
Blue-Q (Variant)
167
Switching Blue-Q on and off
168
Configuring Blue-Q
169
Driving
170
Safety Regulations When Driving
170
Roadways
172
Hazardous Areas
174
Selecting Drive Programmes 1 to 3
174
Selecting the Drive Direction
175
Neutral Position
175
Starting Drive Mode
176
Changing the Drive Direction
178
Operating the Service Brake
178
Symbols for the Parking Brake on the Display-Operating Unit
179
Functions of the Parking Brake When the Industrial Truck Is Stationary
180
Functions of the Parking Brake on the Moving Industrial Truck
182
Malfunctions in the Parking Brake
183
Steering
184
Reduction of Speed When Turning (Curve Speed Control)
186
Speed Limitation (Variant)
187
Stand-Up Slow Speed Mode (Variant)
189
Parking
191
Parking the Industrial Truck Securely and Switching It off
191
Lifting
193
Lifting and Lowering Forks with Joystick 4Plus
193
Handling Loads
194
Safety Regulations for Handling Loads
194
Danger Area
195
Before Picking up a Load
195
Picking up a Load
196
Transporting Loads
197
Setting down a Load
198
Driving Onto Lifts
198
Driving on Loading Bridges
200
Auxiliary Equipment
201
Fleetmanager (Variant)
201
Shock Recognition (Variant)
201
Footwell Heating (Variant)
201
Clipboard (Variant)
202
Cold Store Application
203
Cold Store Application (Variant)
203
Areas of Application
204
Warming up the Industrial Truck
204
Alternating between the Normal Area and the Cold-Store Area
205
Using Batteries in the Cold Store
206
Display Messages
208
Messages
208
Messages about Operation
208
Messages about the Truck
212
Procedure in Emergencies
215
Emergency Shutdown
215
Procedure if the Industrial Truck Tips over
216
Towing
216
Connecting and Disconnecting the Battery Male Connector
217
Connecting the Battery Male Connector
217
Disconnect the Battery Male Connector
218
Handling the Lead-Acid Battery
219
Safety Regulations for Handling the Battery
219
Maintaining the Battery
221
Checking the Battery Condition, Acid Level and Acid Density
223
Checking the Battery Charge Status
224
Charging the Lead-Acid Battery
225
After Charging
227
Equalising Charging to Preserve the Battery Capacity
227
Handling the Lithium-Ion Battery
230
Safety Regulations for Handling the Lithium-Ion Battery
230
Approved Lithium-Ion Batteries
233
Lithium-Ion Batteries "Li-Ion 48 V (BG8)" 45.7 Kwh and 26.1 Kwh
234
Regulations for Storing Lithium-Ion Batteries
235
Checking the Battery Charge Status
237
Service LED
238
Charging the Lithium-Ion Battery
239
Replacing and Transporting the Battery
242
Commissioning Batteries that Are Delivered Separately
242
General Information on Replacing the Battery
242
Changing to a Different Battery Type
243
Converting to Lithium-Ion Batteries
244
Removing the Side Battery Compartment Cover
245
Side Battery Removal with an Industrial Truck
246
Removing the Battery
248
Installing the Battery
250
Transporting the Lithium-Ion Battery with an Industrial Truck
251
Transporting the Lithium-Ion Battery by Crane
254
Cleaning the Industrial Truck
255
Cleaning the Electrical System
257
Cleaning the Windows
257
After Cleaning
258
Transporting the Industrial Truck
259
Climatic Conditions for Transport and Storage
259
Transport
259
Crane Loading
261
Decommissioning
266
Decommissioning and Storing the Industrial Truck
266
Use after Storage or Decommissioning
267
Maintenance
269
Safety Regulations for Maintenance
270
General Information
270
Working on the Hydraulic Equipment
270
Working on the Electrical Equipment
270
Safety Devices
271
Set Values
271
Lifting and Jacking up
271
General Maintenance Information
272
Personnel Qualifications
272
Information for Carrying out Maintenance
272
Service Menu
273
Maintenance - 1000 Hours / Half-Yearly
275
Maintenance - 3000 Hours / Yearly
278
Additional Maintenance Guidelines for Cold Store Application - 500 Hours or Every 12 Weeks (or more Frequently Depending on Application Conditions)
278
Ordering Spare Parts and Wearing Parts
278
Quality and Quantity of the Required Operating Materials
279
Maintenance Data Table
279
Preserving Operational Readiness
282
Lubricating the Joints and Controls
282
Maintaining the Seat Belt
282
Checking the Driver's Seat
284
Maintaining Wheels and Tyres
284
Checking the Battery
285
Replacing the Fuses
286
Technical Data
287
Dimensions
288
VDI Datasheet FXH 33
289
Battery Specifications for Lithium-Ion Batteries
291
Battery Specifications for Lead-Acid Batteries
292
Ergonomic Dimensions
293

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