Still EXD-S 20 Manuals

Manuals and User Guides for Still EXD-S 20. We have 2 Still EXD-S 20 manuals available for free PDF download: Original Instructions Manual

Still EXD-S 20 Original Instructions Manual (144 pages)

Double pallet stacker

Brand: Still | Category: Forklifts | Size: 3 MB

Table of Contents
5
Introduction
11
Your Industrial Truck
12
General
12
CE Labelling
13
Copyright and Property Rights
13
EC Declaration of Conformity
14
Identification Label
15
Rules for the Operating Company of Industrial Trucks
15
Eco-Design Requirements for Electric Motors and Variable Speed Drives
16
Spare Parts List
17
Proper Usage
18
Description of Use and Climatic Conditions
18
Unauthorised Use
19
Explanation of Symbols Used
19
Disposing of Components and Batteries
19
Safety
21
Safety Regulations
22
Safety Regulations for Handling Consumables
23
Permissible Consumables
23
Oils
23
Hydraulic Fluid
24
Battery Acid
24
Disposal of Consumables
25
Emissions
26
Noise Emission Values
26
Vibration Characteristics for Vibrations to Which the Body Is Exposed
26
Residual Dangers, Residual Risks
27
Stability
27
Definition of Responsible Persons
28
Operating Company
28
Specialist
28
Drivers
28
Safety Tests
30
Regular Safety Inspection of the Truck
30
Overviews
32
Overview
32
General View of the Truck
32
General View of the Technical Compartment
33
Operating and Display Devices
34
Truck Controls
34
Electronic Key (Option)
35
Display Operating Unit
37
Markings
38
Labels
38
Serial Number
39
Use
41
Technical Description
42
List of Checks Prior to Start-Up
44
Starting up
45
Checks and Actions Prior to Commissioning
46
Checking the Emergency Shutdown
46
Checking the Brakes
46
Horn
47
Operation of the Display Operating Unit
48
Truck Operating Instructions
50
Adjusting the Steering Wheel Height
52
Driving Safety Guidelines
53
Driving
54
Defining Directions
54
Steering
55
Emergency off Switch
56
Braking
57
Horn
58
Drive Program
58
Using the Truck on a Ramp
60
Operating the Fleetmanager™ Option
62
Description of the Fleetmanager Option
62
Commissioning a Truck Equipped with the Fleetmanager™ Option
63
Fleetmanager™ Option: Colour Code for the Leds
64
Disconnecting a Truck Equipped with the Fleetmanager™ Option
66
Using the On-Board Compressor Option
68
Using the Foot Protection Option
68
Transporting Loads
69
Reading the Capacity Plate
69
Load Handling Safety Rules
71
Grabbing a Loading Unit
71
Transporting Pallets or Other Containers
72
Lift Control Elements
73
Progressive Stopping of the Carriage in the Lower Position
74
Handling a Single Load
75
Handling Two Stacked Pallets
79
Driving Assistance System: Dynamic Drive Control
82
Description of the Dynamic Drive Control
82
Cold Store Usage (Optional)
83
Before Leaving the Truck
85
Handling the Battery
86
Battery Type
86
Opening and Closing the Battery Hood
86
Charging the Battery Using an External Charger
87
On-Board Charger
89
Using the On-Board Charger
90
Order Picking
92
Changing the Side Access Battery
93
Changing the Vertical Access Battery
98
Handling the Truck in an Emergency
99
Emergency Lowering of the Mast
99
Truck Towing Procedure
100
Handling the Truck in Specific Situations
102
Slinging the Truck
102
Lifting the Truck
103
Transporting the Truck
103
Transporting the Truck in the Lift
104
Driving on Loading Bridges
104
Maintenance
105
General Maintenance Information
106
General
106
Servicing and Maintenance Personnel Training and Qualification
107
Battery Maintenance Staff
107
Maintenance Operations that Do Not Require Special Training
107
Ordering Spare Parts and Consumables
107
Safety Guidelines for Maintenance
108
Servicing and Maintenance Measures
108
Working on the Electrical Equipment
108
Safety Devices
108
Technical Data for Inspection and Maintenance
109
Recommended Lubricants
110
Easily Accessing the Technical Compartment
111
1000-Hour Service Plan
112
5000-Hour Maintenance Plan
113
10,000-Hour Service Plan
113
Chassis, Bodywork and Fittings
114
Cleaning the Truck
114
General Information on Battery Maintenance
116
Checking the Condition of the Forks
117
Steering and Wheels
118
Cleaning the Pinion Gear of the Steering Geared Motor
118
Checking the Condition of the Wheels
119
Stabiliser Maintenance
119
Electrical Equipment
120
Cleaning and Blowing Air through the Electrical Components
120
Checking the Battery Acid Level and Electrolyte Density
121
Checking the Condition of the Cables, Terminals and Battery Connector
122
Hydraulic Systems
123
Checking the Hydraulic System for Leaks
123
Checking the Hydraulic Oil Level
123
Checking the Controlled Stabiliser Hydraulic System for Leaks
124
Checking the Oil Level in the Controlled Stabiliser Circuit
125
Lift Mast
126
Cleaning and Lubricating the Chains
126
Adjusting the Length of the Mast Chains
126
Checking the Protective Screen
127
Storage and Decommissioning
128
Storage of Truck
128
Permanent Putting out of Commission (Destruction)
129
Technical Specifications
131
EXD-S 20 Datasheet
132
EXD20-S Mast Type
137

Still EXD-S 20 Original Instructions Manual (128 pages)

Electric pallet truck

Brand: Still | Category: Forklifts | Size: 4 MB

Table of Contents
5
1 Introduction

11
- Forklift Data
  12
- General Information
  12
- How to Consult the Manual
  12
- Date of Edition and Latest Update of this Manual
  14
- Copyright and Trademark Rights
  14
- Delivery of the Forklift and Documentation
  14
- CE Labelling
  15
- EC Declaration of Conformity in Accordance with Machinery Directive
  16
- Technical Service and Spare Parts
  17
- Type of Use
  17
- Working Conditions
  17
- Modifications to Forklift
  18
- Applied Equipment
  18
- User Obligations
  18
- Environmental Considerations
  19
- Disposal of Components and Batteries
  19
- Packaging
  20
2 Safety

21
- Safety Guidelines
  22
- General Precautions
  22
- General Safety Rules
  22
- Flooring Requirements
  22
- Battery Connection Cables
  23
- Requirements for the Traction-Battery Charging Area
  23
- Safety Regulations Relative to Forklift Use
  23
- Safety Regulations Relative to Operating Materials
  24
- Residual Risk
  25
- Residual Dangers, Residual Risks
  25
- Electromagnetic Radiation
  27
- Non-Ionised Radiation
  27
- Noise
  27
- Vibrations
  28
- Safety Tests
  29
- Regular Safety Inspection of the Truck
  29
3 Overviews

31
- Technical Description
  32
- Sample Graphics
  34
- Overviews
  35
- Control and Display Elements
  36
- View of the Control Elements
  36
- Cockpit
  37
- Markings
  38
- Location of Plates and Labels
  38
- Chassis Frame Labelling
  39
- Data Plate
  40
- Options and Variants
  40
- Overview of Options and Models
  40
- Overview of Accessories
  41
4 Application

43
- Authorised and Safe Use
  44
- Intended Use of the Trucks
  44
- Safety Instructions Relating to Use of the Truck
  44
- Definition of Directions
  46
- Truck Transport and Lifting
  47
- Transporting the Truck
  47
- Climatic Conditions for Transport and Storage
  47
- Breaking-In
  47
- Checks and Actions Prior to Commissioning
  48
- Visual Inspections
  48
- Connecting the Battery Plug (Charging Station)
  50
- Commissioning
  51
- Turning on the Truck
  51
- Entering the User Code
  52
- Starting with Fleetmanager (Optional)
  53
- Hour Meter
  54
- Battery Discharge Indicator
  54
- Display of Time to Next Servicing
  55
- Operating the Horn
  55
- Check of Brake and Presence Area
  56
- Checking the Emergency Brake Button
  57
- Driving
  58
- Driving Safety Guidelines
  58
- Visibility When Driving
  58
- Before Driving
  59
- Emergency Stop Procedure
  61
- Driving, Ride-On Standing Mode
  62
- Selecting the Driving Mode
  63
- Steering
  63
- Brakes
  63
- Speed Limitation
  65
- Using the Truck on Inclines, Loading Bridges and Lifts
  66
- Towing Trailers
  66
- Lifting
  67
- Lifting Devices
  67
- Lifting Device Controls
  68
- Load Placement
  70
- Safety Regulations When Handing Loads
  70
- Checks to be Carried out before Lifting a Load
  71
- Load Removal
  72
- Picking up the Load
  72
- Transporting Loads
  76
- Driving up and down on an Incline
  77
- Transporting a Load
  77
- Depositing a Load on the Ground
  77
- Entering Lifts
  78
- Driving on Loading Bridges
  78
- Cold Store Use
  79
- Designation
  79
- Digicode
  81
- Digicode Control
  81
- Adding the Master Code
  82
- Deleting a Master Code
  83
- Adding a Driver's Code
  85
- Deleting a Driver's Code
  87
- Error Codes
  89
- Error Code
  89
- Battery Electrolyte Level Indicator LED (Optional)
  90
- Handling the Truck in Specific Situations
  91
- Hoisting the Truck
  91
- Transport
  91
- Handling the Battery
  92
- Battery Type
  92
- Preparation
  92
- Opening/Closing the Battery Compartment
  93
- Battery Charging with External Battery Charger
  93
- Removing the Battery
  95
- Installing the Battery
  96
- Removing the Battery Cover
  97
- Installing the Battery Cover
  99
- Decommissioning
  101
- Safe Parking of the Truck
  101
- Storage
  102
- Measures When Storing the Stacker for a Longer Period of Time
  102
- Taking Back into Service after Storage
  103
5 Maintenance

105
- General Information
  106
- Operations Preliminary to Maintenance
  106
- Scheduled Maintenance
  107
- Summary Table of Maintenance Operations EXD-S
  107
- Maintenance as Required
  109
- Cleaning the Forklift
  109
- Lubricating and Cleaning the Lifting Chains
  109
- Fuses
  110
- Battery Replacement with Side Removal
  111
- Decommissioning
  114
- General Information
  114
- Forklift Towing
  115
- Temporary Putting out of Commission
  115
- Checks and Inspections after a Long Period of Inactivity
  115
- Permanent Putting out of Commission (Demolition)
  115
6 Technical Data

117
- Dimensions
  118
- VDI Data Sheet for Standard EXD-S 20
  119
- Mast Types EXD-S
  121
- Battery Specifications (to DIN 43531 B)
  122
- Wheels and Tyres
  122
- Supply Table EXD EXD-SF EXD-S
  123

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Table of Contents

Still EXD-S 20 Original Instructions Manual (128 pages)

Table of Contents

1 Introduction

2 Safety

3 Overviews

4 Application

5 Maintenance

6 Technical Data

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