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Still EXG-16 Counterweight Pallet Stacker Manuals
Manuals and User Guides for Still EXG-16 Counterweight Pallet Stacker. We have
2
Still EXG-16 Counterweight Pallet Stacker manuals available for free PDF download: Original Instructions Manual
Still EXG-16 Original Instructions Manual (152 pages)
Counterweight pallet stacker
Brand:
Still
| Category:
Forklifts
| Size: 3 MB
Table of Contents
Table of Contents
3
1 Introduction
7
Electric Pallet Stacker
8
Your Industrial Truck
9
General
9
EC Declaration of Conformity
10
Information about Documentation
11
Documentation Scope
11
Copyright and Property Rights
11
Explanation of Symbols Used
11
Explanation of the Cross-References
12
Date of Issue and Update of this Manual
12
Definition of Directions
12
Use of the Truck
13
Intended Use of the Trucks
13
Unauthorised Use
14
Place of Use
14
Residual Risks
15
Residual Dangers, Residual Risks
15
Special Risks Associated with Using the Truck and Attachments
15
Overview of Hazards and Countermeasures
16
Danger to Employees
18
Environmental Considerations
19
Packaging
19
Disposing of Components and Batteries
19
2 Safety
21
Definition of Responsible Persons
22
Operating Company
22
Specialist
22
Drivers
22
Basic Principles for Safe Operation
24
Insurance Cover on Company Premises
24
Modifications and Refitting
24
Warning Regarding Non-Original Parts
24
Damage, Faults
25
Medical Devices
25
Safety Tests
26
Regular Safety Inspection of the Truck
26
Safety Regulations for Handling Consumables
27
Permissible Consumables
27
Oils
27
Hydraulic Fluid
28
Battery Acid
28
Disposal of Consumables
29
Safety Devices
30
Damage, Defects and Misuse of Safety Devices
30
3 Overviews
31
Overview
32
Controls and Display
33
Tiller and Dashboard
33
Multifunction Indicator
34
Markings
37
Marking Positions
37
Identification Label
38
4 Use
39
Intended Use of the Trucks
40
Checks and Actions Prior to Commissioning
41
List of Checks Prior to Start-Up
41
Commissioning
42
Multifunction Display Settings
42
Checking the Anti-Crush Safety Device
48
Checking the Horn
49
Driving
50
Driving Safety Instructions
50
Driving
51
Braking
54
Lifting
55
Use of the Mast
55
Capacity
58
Handling Loads
60
Load Handling Safety Rules
60
Working with Loads
61
Driving on Upward and Downward Slopes
66
Transporting the Truck in the Lift
66
Driving on Loading Bridges
66
Transporting Pallets or Other Containers
67
Cold Store (Option)
68
Cold Store Usage (Optional)
68
Handling the Truck in Specific Situations
70
Truck Towing Procedure
70
Slinging, Lifting, Towing and Removal of the Mast
72
Handling the Battery
74
Battery Charging with an External Charger
74
Vertical Output Battery
76
Side Access Battery; Selection of Battery Compartment Opening Side
78
Side Access Battery; Unlocking/Locking the Battery
79
Putting out of Commission and Storage
80
Parking the Truck
80
Long-Term Truck Storage
80
Recommissioning after Storage
81
5 Maintenance
83
General Maintenance Information
84
General
84
Servicing and Maintenance Personnel Training and Qualification
84
Battery Maintenance Staff
85
Maintenance Operations that Do Not Require Special Training
85
1000 Hour Service Plan
86
2000 Hour Service Plan
88
Technical Data for Inspection and Maintenance
90
Recommended Lubricants
91
Maintenance Safety Instructions
92
Servicing and Maintenance Measures
92
Working on the Electrical Equipment
92
Safety Devices
92
Preparation for Maintenance
93
Access to the Technical Compartment
93
Types of Lifting Masts
95
Cleaning
98
Cleaning the Truck
98
Maintenance as Required
100
Cleaning the Battery and Its Compartment
100
Transmission
101
Checking the Battery Charging Status
102
Opening the Battery Cover
103
Maintenance Every 1000 Hours
104
Checking the Condition and Tightness of Wheels
104
Adjusting the Brake Air Gap
105
Battery Maintenance
106
Electromagnetic Brake, Checking the Brake Assistance Circuit for Leaks
108
Lubricating the Load Wheel Axles and Mast Tilt Bearings
109
Cleaning the Electrical Plate and Checking the Connections
110
Electrical Equipment, Checking the Control Modules and Their Connections
111
Electrical Equipment, Testing and Cleaning the Fan
111
Cleaning the Cooling Fins
112
Specific Mast Maintenance
113
Hydraulic Systems
116
Transmission
119
Maintenance Every 2000 Hours
120
Hydraulic Systems
120
Transmission
122
6 Technical Data
123
Technical Data Sheet EXG 10-12-16
124
Loads Per Axle
127
Mast Table
129
Annex
137
7 Diagrams
139
Hydraulic Installation
140
Proportional Control / Without Initial Lift
140
Hydraulic Diagram (with Mast Tilt)
142
Electrical Installation
144
Circuit Diagram Parts List
144
Power EXG10, EXG12, EXG16
147
Controls EXG10, EXG12, EXG16
149
Mast Tilt Option EXG10, EXG12, EXG16
151
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Still EXG-16 Original Instructions Manual (128 pages)
Counterweight pallet stacker
Brand:
Still
| Category:
Forklifts
| Size: 2 MB
Table of Contents
Table of Contents
5
Introduction
9
Your Industrial Truck
10
General
10
CE Labelling
10
Copyright and Property Rights
10
EC Declaration of Conformity
11
Identification Label
12
Rules for the Operating Company of Industrial Trucks
12
Proper Usage
14
Description of Use and Climatic Conditions
14
Unauthorised Use
15
Explanation of Symbols Used
15
Disposing of Components and Batteries
15
Safety
17
Safety Regulations
18
Safety Regulations for Handling Consumables
19
Permissible Consumables
19
Oils
19
Hydraulic Fluid
20
Battery Acid
20
Disposal of Consumables
21
Emissions
22
Noise Emission Values
22
Vibration Values for Upper Limbs
22
Residual Dangers, Residual Risks
23
Stability
23
Definition of Responsible Persons
23
Operating Company
23
Specialist
24
Drivers
24
Safety Tests
25
Regular Safety Inspection of the Truck
25
Overviews
27
Truck Overview
28
Overview
28
Controls and Display
29
Tiller and Dashboard
29
Display Function
30
Display Settings
33
Markings
38
Marking Positions
38
Serial Number
39
Use
41
Electric Pallet Stacker
42
List of Checks Prior to Start-Up
44
Checks and Actions Prior to Commissioning
45
Checking the Brake
45
Checking the Emergency Shutdown
45
Checking the Anti-Crush Safety Device
46
Checking the Horn
47
Truck Operating Instructions
48
Driving
50
Driving Safety Instructions
50
Definition of Directions
50
Driving
51
Driving on Upward and Downward Slopes
54
Braking
55
Transporting Loads
56
Load Handling Safety Rules
56
Grabbing a Loading Unit
56
Transporting Pallets or Other Containers
57
Lift Control Elements
58
Capacity
60
Working with Loads
62
Cold Store (Option)
67
Cold Store Usage (Optional)
67
Parking the Truck
69
Handling the Battery
70
Battery Type
70
Order Picking
70
Opening the Battery Cover
71
Battery Charging with an External Charger
72
Vertical Access Battery
74
Side Access Battery: Selection of Battery Compartment Opening Side
75
Side Access Battery: Unlocking - Locking the Battery
76
Handling the Truck in an Emergency
77
Emergency Mast Lowering
77
Truck Towing Procedure
78
Handling the Truck in Specific Situations
80
Slinging the Truck
80
Lifting the Truck
81
Truck Towing Procedure
82
Transporting the Truck in the Lift
82
Driving on Loading Bridges
83
Maintenance
85
General Maintenance Information
86
General
86
Servicing and Maintenance Personnel Training and Qualification
86
Battery Maintenance Staff
87
Maintenance Operations that Do Not Require Special Training
87
Ordering Spare Parts and Consumables
87
Maintenance Safety Instructions
88
Servicing and Maintenance Measures
88
Working on the Electrical Equipment
88
Safety Devices
88
Recommended Lubricants
89
Technical Data for Inspection and Maintenance
90
Accessing the Technical Compartment
91
Maintenance Plan as Required
92
1000-Hour Maintenance Plan
93
3000-Hour Maintenance Plan
96
Chassis, Bodywork and Fittings
97
Cleaning the Truck
97
Clean the Battery and Its Compartment
98
General Information on Battery Maintenance
99
Steering and Wheels
101
Servicing the Wheels
101
Lubricating the Load Wheel Axles and Mast Tilt Bearings
101
Electrical Equipment
102
Electrical System Maintenance
102
Checking the Battery Acid Level and Electrolyte Density
103
Checking the Condition of Cables, Terminals and Battery Connector
104
Servicing the Pump Motor
104
Hydraulic Systems
105
Checking the Hydraulic Oil Level
105
Draining the Circuit
105
Lift Mast
107
Types of Lifting Masts
107
Specific Mast Maintenance
110
Putting out of Commission and Storage
113
Long-Term Truck Storage
113
Recommissioning after Storage
113
Technical Data
115
Technical Data Sheet EXG 10-12-16
116
Loads Per Axle
119
Mast Table
121
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