Still CX-M 10 Manuals

Manuals and User Guides for Still CX-M 10. We have 1 Still CX-M 10 manual available for free PDF download: Operating Instructions Manual

Still CX-M 10 Operating Instructions Manual (152 pages)

Floor-level order picker

Brand: Still | Category: Forklifts | Size: 7 MB

Table of Contents
3
Foreword
9
Your Industrial Truck
10
General
10
EC Declaration of Conformity, EC Conformity Mark
10
Information about this Documentation
11
Documentation Scope
11
Date of Edition and Update of this Manual
13
Copyright and Property Rights
13
Explanation of Symbols Used
13
Explanation of the Cross-References
14
Illustrations
14
Definition of Directions
15
Environmental Considerations
16
Packaging
16
Disposal of Units and Batteries During Repair Work
16
Introduction
17
Use of the Truck
18
Intended Use of the Trucks
18
Approved Applications
18
Impermissible Use
19
Site of Operation
19
Residual Risks
20
Residual Hazards, Residual Risks
20
Special Risks Arising from the Use of the Truck and Attachments
21
Overview of Hazards and Preventive Measures
22
Hazards for Personnel
23
Safety
25
Definition of Terms Used for Responsible Persons
26
Operating Company
26
Specialist
26
Drivers
26
Basic Principles for Safe Operation
28
Insurance Cover on Company Premises
28
Modifications and Retrofits
28
Warning against the Use of Non-Genuine Parts
29
Damage, Faults
29
Medical Devices
29
Safety Tests
30
Regular Safety Inspection of the Truck
30
Electrical Insulation Test
30
Safety Regulations for Handling Consumables
32
Permitted Fluids and Lubricants
32
Oils
32
Hydraulic Fluid
33
Battery Acid
34
Disposal of Consumables
35
Emissions
36
Overviews
39
General View
40
Controls and Display
41
View of the Control Elements
41
Tiller
42
Marking Positions
43
Location of Plates and Labels
43
Data Plate
44
Options and Variants
44
Overview of Options and Models
44
Overview of Accessories
45
Operation
47
Intended Use of the Trucks
48
Checks and Actions Prior to Use
48
Daily Pre-Operational Checks and Services
48
Checks before Driving
49
Connecting the Battery Plug (Charging Station)
50
Commissioning
50
Turning on the Truck
50
Entering the Driver Code
51
Hour Meter
52
Battery Charge
53
Display of Time to Next Servicing
54
Operating the Horn
54
Checking the Presence Area and Brake
55
Checking the Emergency Brake
55
Driving
56
Driving Safety Instructions
56
Visibility When Driving
56
Before Driving
57
Emergency Stop Procedure
58
Danger Zone
58
Persons in the Danger Area
59
Driving in Rider Mode
60
Selecting the Driving Mode
61
Driving, Pedestrian Operation with Tiller, Slow Approach with Drive Switch
62
Driving, Pedestrian Operation with Push Button
64
Steering
65
Brakes
66
Emergency Stop Brake
67
Parking Brake
68
Automatic Shutdown
68
Lift
69
Lifting Device Controls
69
Handling Loads
70
Load Handling Safety Rules
70
Before Picking up the Load
70
Picking up a Loading Unit
71
Danger Zone
71
Palletising a Load
72
Transporting Pallets or Other Containers
73
Driving on Gradients
74
Carrying the Load
74
Entering Lifts
75
Driving on Loading Bridges
75
Cold Store Use
76
Designation
76
Using the Digicode Control
78
Digicode Control
78
Adding the Master Code
79
Deleting a Master Code
80
The Pallet Truck Is Turned Off, the Battery Is Connected
80
Press the I (ON) Button (5). 1 2
80
Buttons 123 (1), 456 (2) and
81
1044_505-009
81
Scroll with the PRG ↑ (Scrolling) Button
81
1044_505-010
81
Until Pin (7) Appears in the Display
81
Adding a Driver's Code
82
Confirm with the PRG ↲ (Enter) Button
82
1044_505-011
83
Until Add (10) Appears in the Display
83
Deleting a Driver's Code
84
Fault Displays
86
Error Code
86
Handling the Truck in Specific Situations
87
Transporting the Truck
87
Towing Procedure
87
Hoisting the Truck
88
Handling the Battery
88
Preparation
88
Battery Weight and Dimensions
89
Opening/Closing the Battery Compartment
89
Battery Replacement
92
Battery Replacement with Crane
93
Battery Replacement Sideways Onto a Trolley
93
Servicing the Battery
94
Putting out of Commission
95
Parking the Truck Securely
95
Storage
96
Measures to Take if the Lift Truck Is to be Shut down for a Long Time
96
Recommissioning after Taking out of Service
97
Maintenance
99
General Maintenance Information
100
General
100
Staff Training and Qualifications for Maintenance and Repairs
101
Battery Maintenance Personnel
101
Services Not Requiring Special Qualifications
101
List of Inspections
102
Maintenance and Inspection Intervals
103
Ordering Spare Parts
104
Table of Maintenance Data
105
Maintenance Safety Instructions
106
Safety Measures for Maintenance and Repair
106
Work on the Electrical Equipment
106
Safety Devices
106
Settings
106
Preparation for Maintenance
106
Lifting and Jacking up the Truck
106
Cleaning
109
Cleaning the Truck
109
Maintenance as Required
110
Servicing the Wheels and Rollers
110
Servicing the Battery
111
Charging the Lead Battery
113
Charging the Gel Battery
113
Checking Operation of the Brake, Checking the Emergency Brake
115
Fuses
116
Maintenance Every 500 Hours
117
Other Tasks
117
Checking the Gearbox Oil Level
117
Checking the Gearbox for Leaks
117
Checking the Hydraulic Oil Level, Hydraulic System for Leaks
118
Servicing the Electric Motors
119
Servicing the Electrical System
121
Servicing the Braking System
122
Checking the Forks
123
Annual Maintenance
125
Work that Must also be Carried out
125
Insulation Resistance Check (Earthing)
125
Performing the Accident Prevention Check
126
Maintenance Every 2000 Hours
127
Work that Must also be Carried out
127
Renewing the Hydraulic Oil and Hydraulic Oil Filter
127
Checking and Cleaning the Battery
129
Servicing the Battery According to the Manufacturer's Instructions
129
Insulation Resistance Check (Earthing)
129
Performing the Accident Prevention Check
130
Maintenance Every 5000 Hours
131
Work that Must also be Carried out
131
Servicing the Gearbox
131
Technical Data
133
Dimensions
134
VDI Data Sheet
135
Wheels and Tyres
137
Fork Dimensions
137
Annex
143
Diagrams
145
Hydraulic System
146
Hydraulic Diagram
146
Electrical System
148
Circuit Diagram
148
Circuit Diagram
149
Description of Components
150

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