Still CX-S 16 Manuals

Still CX-S 16 Manuals

Manuals and User Guides for Still CX-S 16. We have 1 Still CX-S 16 manual available for free PDF download: Operating Instructions Manual

Still CX-S 16 Operating Instructions Manual

Still CX-S 16 Operating Instructions Manual (154 pages)

Floor-level order picker

Brand: Still | Category: Forklifts | Size: 6 MB

Table of Contents

Table of Contents
3
1 Foreword

9
2 Introduction

17
- Use of the Truck
  18
- Intended Use of the Trucks
  18
- Approved Applications
  18
- Impermissible Use
  19
- Site of Operation
  19
- Residual Risks
  20
- Residual Hazards, Residual Risks
  20
- Special Risks Arising from the Use of the Truck and Attachments
  21
- Overview of Hazards and Preventive Measures
  22
- Hazards for Personnel
  23
3 Safety

25
- Definition of Terms Used for Responsible Persons
  26
- Operating Company
  26
- Specialist
  26
- Drivers
  26
- Basic Principles for Safe Operation
  28
- Insurance Cover on Company Premises
  28
- Modifications and Retrofits
  28
- Warning against the Use of Non-Genuine Parts
  29
- Damage, Faults
  29
- Medical Devices
  29
- Safety Tests
  30
- Regular Safety Inspection of the Truck
  30
- Electrical Insulation Test
  30
- Safety Regulations for Handling Consumables
  32
- Permitted Fluids and Lubricants
  32
- Oils
  32
- Hydraulic Fluid
  33
- Battery Acid
  34
- Disposal of Consumables
  35
- Emissions
  36
4 Overviews

39
- General View
  40
- Controls and Display
  41
- View of the Control Elements
  41
- Tiller
  42
- Marking Positions
  43
- Location of Plates and Labels
  43
- Data Plate
  44
- Options and Variants
  44
- Overview of Options and Models
  44
- Overview of Accessories
  45
5 Operation

47
- Intended Use of the Trucks
  48
- Checks and Actions Prior to Use
  48
- Daily Pre-Operational Checks and Services
  48
- Checks before Driving
  49
- Connecting the Battery Plug (Charging Station)
  50
- Commissioning
  50
- Turning on the Truck
  50
- Entering the Driver Code
  51
- Hour Meter
  52
- Battery Charge
  53
- Display of Time to Next Servicing
  54
- Operating the Horn
  54
- Checking the Presence Area and Brake
  55
- Checking the Emergency Brake
  55
- Driving
  56
- Driving Safety Instructions
  56
- Visibility When Driving
  56
- Before Driving
  57
- Emergency Stop Procedure
  58
- Danger Zone
  58
- Persons in the Danger Area
  59
- Driving in Rider Mode
  60
- Selecting the Driving Mode
  61
- Driving, Pedestrian Operation with Push Button
  62
- Driving, Pedestrian Operation with Tiller, Slow Approach with Drive Switch
  63
- Steering
  64
- Brakes
  65
- Emergency Stop Brake
  66
- Parking Brake
  67
- Automatic Shutdown
  67
- Lift
  68
- Lifting Device Controls
  68
- Handling Loads
  69
- Load Handling Safety Rules
  69
- Before Picking up the Load
  69
- Picking up a Loading Unit
  70
- Danger Zone
  70
- Palletising a Load
  71
- Transporting Pallets or Other Containers
  72
- Driving on Gradients
  73
- Carrying the Load
  73
- Entering Lifts
  74
- Driving on Loading Bridges
  74
- Cold Store Use
  75
- Designation
  75
- Using the Digicode Control
  77
- Digicode Control
  77
- Adding the Master Code
  78
- Deleting a Master Code
  79
- Adding a Driver's Code
  81
- Deleting a Driver's Code
  83
- Fault Displays
  85
- Error Code
  85
- Handling the Truck in Specific Situations
  86
- Transporting the Truck
  86
- Towing Procedure
  86
- Hoisting the Truck
  87
- Handling the Battery
  87
- Preparation
  87
- Battery Weight and Dimensions
  88
- Opening/Closing the Battery Compartment
  88
- Battery Replacement
  91
- Battery Replacement with Crane
  92
- Battery Replacement Sideways Onto a Trolley
  92
- Servicing the Battery
  93
- Putting out of Commission
  94
- Parking the Truck Securely
  94
- Storage
  95
- Measures to Take if the Lift Truck Is to be Shut down for a Long Time
  95
- Recommissioning after Taking out of Service
  96
6 Maintenance

97
- General Maintenance Information
  98
- General
  98
- Staff Training and Qualifications for Maintenance and Repairs
  99
- Battery Maintenance Personnel
  99
- Services Not Requiring Special Qualifications
  99
- List of Inspections
  100
- Maintenance and Inspection Intervals
  101
- Ordering Spare Parts
  102
- Table of Maintenance Data
  103
- Maintenance Safety Instructions
  104
- Safety Measures for Maintenance and Repair
  104
- Work on the Electrical Equipment
  104
- Safety Devices
  104
- Settings
  104
- Preparation for Maintenance
  104
- Lifting and Jacking up the Truck
  104
- Cleaning
  107
- Cleaning the Truck
  107
- Maintenance as Required
  109
- Servicing the Wheels and Rollers
  109
- Servicing the Battery
  110
- Charging the Lead Battery
  111
- Charging the Gel Battery
  112
- Checking Operation of the Brake, Checking the Emergency Brake
  113
- Fuses
  114
- Servicing the Lifting Device
  115
- Maintenance Every 500 Hours
  117
- Other Tasks
  117
- Checking the Gearbox Oil Level
  117
- Checking the Gearbox for Leaks
  117
- Checking the Hydraulic Oil Level, Hydraulic System for Leaks
  118
- Servicing the Electric Motors
  119
- Servicing the Electrical System
  121
- Servicing the Brake
  122
- Checking the Forks
  123
- Servicing the Mast
  124
- Annual Maintenance
  127
- Work that Must also be Carried out
  127
- Insulation Resistance Check (Earthing)
  127
- Performing the Accident Prevention Check
  128
- Maintenance Every 2000 Hours
  129
- Work that Must also be Carried out
  129
- Renewing the Hydraulic Oil and Hydraulic Oil Filter
  129
- Checking and Cleaning the Battery
  131
- Servicing the Battery According to the Manufacturer's Instructions
  131
- Insulation Resistance Check (Earthing)
  131
- Performing the Accident Prevention Check
  132
- Maintenance Every 5000 Hours
  133
- Work that Must also be Carried out
  133
- Servicing the Gearbox
  133
7 Technical Data

135
- Dimensions
  136
- VDI Data Sheet
  137
- Wheels and Tyres
  139
- Fork Dimensions
  139
Annex

145
8 Diagrams

147
- Hydraulic System
  148
- Hydraulic Diagram
  148
- Electrical System
  150
- Circuit Diagram
  150
- Circuit Diagram
  151
- Description of Components
  152

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