SSD Drives 590+ Series Manuals

Manuals and User Guides for SSD Drives 590+ Series. We have 2 SSD Drives 590+ Series manuals available for free PDF download: Product Manual

SSD Drives 590+ Series Product Manual

SSD Drives 590+ Series Product Manual (338 pages)

DC digital drive

Brand: SSD Drives | Category: Storage | Size: 6 MB

Table of Contents

Table of Contents
5
Getting Started
13
Chapter 1 GETTING STARTED

14
Equipment Inspection and Storage

14
Packaging and Lifting Details

14
About this Manual

14
- Initial Steps
  14
- How the Manual Is Organised
  15
Converter

17
How It Works

17
Control Features

18
Understanding the Product Code

19
- Model Number (Europe)
  19
- Catalog Number (North America)
  20
  - Door Assembly Product Code
    21
Product Identification

21
Component Identification

22
- Controller (Frames 1 & 2)
  22
- Door Assembly (Frames 3, 4, 5 & H)
  23
- Controller (Frame 3)
  24
- Controller (Frames 4 & 5)
  25
- Product (Frame H)
  26
Nstalling the

27
Converter

27
Mechanical Installation

27
- Unpacking the Converter
  27
- Lifting the Converter
  27
- Product Dimensions
  28
- Mounting the Converter
  29
  - Recommended Tools
    29
- Ventilation and Cooling Requirements
  29
  - Installing the Fan (Frame H)
    29
  - Installing the External Vent Kit (Frames 4 & 5)
    30
- AC Line Choke
  31
- Filtering
  31
- Frame H Additional Information
  32
  - Removing the Cover (Frame H)
    32
  - Changing DC Output Terminals (Frame H)
    32
Electrical Installation

33
Optional Equipment

51
Installation Drawings

55
Chapter 4 OPERATING the CONVERTER

77
Pre-Operation Checks

77
Control Philosophy

78
Start/Stop and Speed Control

78
- Led Indications
  79
- Selecting Local or Remote Control
  79
- Reading the Status Leds
  80
Setting-Up the Converter

81
- Calibrating the Control Board
  81
- Selecting Speed Feedback
  82
  - Speed Feedback Option Boards
    82
Initial Start-Up Routine

84
- Performance Adjustment
  90
  - Current Loop - the Autotune Feature
    90
  - Speed Loop
    90
Starting and Stopping Methods

91
- Stopping Methods
  91
  - Normal Stop (C3)
    93
  - Program Stop (B8)
    95
  - Coast Stop (B9)
    96
  - Standstill
    96
  - The Trip Condition
    96
- Normal Starting Method
  97
- Advanced Starting Methods
  97
  - Starting Several Converters Simultaneously
    97
  - Jog
    97
  - Crawl
    97
Chapter 5 THE OPERATOR STATION

99
Connecting the Operator Station

99
Controlling the Operator Station

99
- Control Key Definitions
  100
  - Keys for Programming the Converter
    100
  - Keys for Operating the Converter Locally
    100
- Indications
  101
  - Operator Station Leds
    101
  - Operator Station Alarm Messages
    101
The Menu System

102
- The Local Menu
  103
  - The L/R Key
    103
  - The PROG Key
    103
- Navigating the Menu System
  104
- Changing a Parameter Value
  104
- The Menu System Map
  105
- Menu Shortcuts and Special Key Combinations
  106
Special Menu Features

107
- Selecting a Menu Viewing Level
  108
- Selecting the Display Language
  108
- Full Menus
  108
- Password Protection
  109
  - To Activate Password Protection
    109
  - To Deactivate Password Protection
    110
How to Save, Restore and Copy Your Settings

111
- Saving Your Application
  111
- Restoring Saved Settings
  111
- Copying an Application
  111
Chapter 6 PROGRAMMING YOURAPPLICATION

113
Programming with Block Diagrams

113
- Modifying a Block Diagram
  113
  - Setup and Configuration Modes
    113
  - Making and Breaking Function Block Connections
    113
  - Programming Rules
    114
  - Saving Your Modifications
    114
- Understanding the Function Block Description
  114
  - MMI Menu Maps
    115
Function Block Descriptions

116
- Analog Inputs
  117
- Functional Description
  118
- Analog Outputs
  119
- Aux I/O
  120
- Drive Start
  124
- BLOCK DIAGRAM (MMI Only)
  125
- Calibration
  126
- Configure Drive
  129
- Current Loop
  131
- Current Profile
  134
- Diagnostics
  135
- Diameter Calc
  141
- Digital Inputs
  143
- Digital Outputs
  146
- Field Control
  148
- Inertia Comp
  152
- Inhibit Alarms
  153
- Internal Links
  156
- Jog/Slack
  160
- Block Diagram
  161
- Menus
  162
- Minilink
  163
- Op Station
  164
- PASSWORD (MMI Only)
  166
Chapter 3 PID

167
- Preset
  171
- Raise/Lower
  173
- Ramps
  175
- Setpoint Sum 1
  180
- Setpoint Sum 2
  182
- Speed Loop
  184
- Speed Loop (Advanced)
  188
- Sramp
  190
- Standstill
  193
- Stop Rates
  195
- System Port P3
  198
- 5703 Support
  199
- Taper Calc
  200
- Tec Option
  202
- Tens+Comp Calc
  203
- Tens+Comp Calc
  204
- Torque Calc
  206
- User Filter
  207
Chapter 7 TRIPS and FAULT FINDING

209
Trips

209
- What Happens When a Trip Occurs
  209
  - Converter Indications
    209
  - Operator Station Indications
    209
- Resetting a Trip Condition
  209
Fault Finding

210
- Calibration Checks
  210
- Alarm Messages
  213
  - Last Alarm
    213
  - Health Word
    213
  - Health Store
    213
- Hexadecimal Representation of Trips
  214
- Power Board LED Trip Information (Frame 4, 5 & H)
  215
- Using the MMI to Manage Trips
  216
  - Trip Messages
    216
  - Symbolic Alarm Messages
    219
  - Self Test Alarms
    219
  - Setting Trip Conditions
    219
  - Viewing Trip Conditions
    220
  - Inhibiting Alarms
    220
- Test Points
  220
Chapter 8 ROUTINE MAINTENANCE ANDREPAIR

221
Maintenance

221
- Service Procedures
  221
- Preventive Maintenance
  221
Repair

221
- Saving Your Application Data
  221
- Returning the Unit to SSD Drives
  222
- Disposal
  222
- Technical Support Checks
  223
- Fuse Replacement (Frame H)
  224
  - Product (Regenerative)
    224
  - Product (Non-Regenerative)
    225
- Phase Assembly Replacement (Frame H)
  226
- Replacing the Fan (Frames 4 & 5)
  228
Chapter 9 CONTROL LOOPS

229
Principle of Operation

229
- Current Loop
  229
  - Manual Tuning
    230
- Speed Loop
  232
- Field Control
  232
  - Set-Up Notes
    232
  - Current Control
    233
  - Voltage Control
    233
  - Field Weakening
    233
  - Standby Field
    233
Specification Table: Tag Number Order

236
Parameter Table: MMI Menu Order

253
Chapter 10 PARAMETERSPECIFICATIONTABLE

265
S P E C I F I C a T I O N S

265
- Environmental Details
  265
- EMC Compliance
  265
- Electrical Ratings - Power Circuit
  266
- Power Supply Details
  267
- Auxiliary Power Supply Details
  267
- AC Line Choke (Frames 1, 2, 3, 4 & 5)
  268
- Technical Specifications
  268
- AC Line Choke (Frame H)
  269
- External AC Supply (RFI) Filters
  269
- Power Semiconductor Protection Fuses (Frames 1, 2, 3, 4 & 5)
  270
- Power Semiconductor Protection Fuses (Frame H)
  270
- Power Supply Fuses
  271
- Field Fuses
  271
- Earthing/Safety Details
  271
- Terminal Definitions (Digital/Analog Inputs & Outputs)
  272
- Terminal Information - Power Board (Frames 1, 2, 3, 4 & 5)
  273
- Terminal Information - Control Board
  276
- Terminal Information - Control Board
  278
- Terminal Information - Control Board
  279
- Terminal Information (Frame H)
  280
- Terminal Information - Option Boards
  281
- Wiring Requirements for EMC Compliance
  281
- Wire Sizes and Termination Tightening Torques (Frames 1, 2, 3, 4 & 5)
  282
- Termination Tightening Torque (Frame H)
  283
- Cooling Fans
  283
- Spares List
  284
Chapter 12 CERTIFICATION for the CONVERTER

289
Requirements for EMC Compliance

289
- Minimising Radiated Emissions
  289
- Earthing Requirements
  289
  - Protective Earth (PE) Connections
    289
  - Control/Signal EMC Earth Connections
    290
- Cabling Requirements
  290
  - Planning Cable Runs
    290
  - Increasing Motor Cable Length
    290
- EMC Installation Options
  291
  - Screening & Earthing (Cubicle Mounted, Class A)
    291
  - Star Point Earthing
    292
  - Sensitive Equipment
    293
Requirements for UL Compliance

294
- Motor Overload Protection
  294
- Branch Circuit/Short Circuit Protection Requirements
  294
- Short Circuit Ratings
  294
- Field Wiring Temperature Rating
  295
- Operating Ambient Temperature
  295
- Field Wiring Terminal Markings
  295
- Power and Control Field Wiring Terminals
  295
- Field Grounding Terminals
  295
- Field Terminal Kits
  295
- Fuse Replacement Information
  295
- Recommended Wire Sizes (Frames 1, 2, 4 & 5)
  296
- Recommended Wire Sizes (Frame H)
  296
European Directives and the CE Mark

297
- CE Marking for Low Voltage Directive
  297
- CE Marking for EMC - Who Is Responsible
  297
  - Legal Requirements for CE Marking
    298
  - Applying for CE Marking for EMC
    298
- Which Standards Apply
  299
- Certificates
  301
Chapter 13 STANDARD and OPTIONAL EQUIPMENT

303
Chapter 14 Power Board Circuit Descriptions

303
Standard Equipment

303
Optional Equipment

318
- Speed Feedback Option Boards
  318
  - Microtach Option Board
    319
  - Wire-Ended Encoder Option Board
    319
  - Tacho Calibration Option Board
    319
  - Combined Tacho and Encoder Feedback
    320
- Communications Technology Options
  320
  - COMMS Option Technology Box
    320
C O M M U N I C a T I O N S Communications Technology Option

321
- Config Ed Lite
  321
System Port (P3)

321
- UDP Support
  321
  - UDP Menu Structure
    322
  - UDP Transfer Procedure
    322
- 5703 Support
  322
  - Commissioning the 5703/1
    324
Error Codes

325
- Error Report (Ee)
  325
Chapter 15 THE DEFAULTAPPLICATION

327
Block Diagrams

327
- Programming Block Diagram - Sheet 1
  329
- Programming Block Diagram - Sheet 2
  330
- Programming Block Diagram - Sheet 3
  331
- Main Block Diagram
  332
- Field Control Block Diagram
  333
- Start/Healthy Logic Block Diagram
  334
- Functional Block Diagram
  335

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SSD Drives 590+ Series Product Manual

SSD Drives 590+ Series Product Manual (319 pages)

Digital

Brand: SSD Drives | Category: DC Drives | Size: 2 MB

Table of Contents

Table of Contents
5
About this Manual
14
Equipment Inspection and Storage
14
Initial Steps
14
Packaging and Lifting Details
14
How the Manual Is Organised
15
Chapter 1 GETTING STARTED

16
Chapter 2 A N O V E R V I E W O F T H E C O N V E R T E R How It Works

16
- Control Features
  17
- Understanding the Product Code
  18
- Model Number (Europe)
  18
- Catalog Number (North America)
  19
  - Door Assembly Product Code
    20
- Product Identification
  20
- Component Identification
  21
  - Controller (Frames 1 & 2)
    21
  - Door Assembly (Frames 3, 4, 5 & H)
    22
  - Controller (Frame 3)
    23
  - Controller (Frames 4 & 5)
    24
  - Product (Frame H)
    25
- Nstalling the
  26
  - Converter
    26
- Mechanical Installation
  26
- Unpacking the Converter
  26
- Lifting the Converter
  26
- Product Dimensions
  27
- Mounting the Converter
  28
  - Recommended Tools
    28
- Ventilation and Cooling Requirements
  28
  - Installing the Fan (Frame H)
    28
  - Installing the External Vent Kit (Frames 4 & 5)
    29
- AC Line Choke
  30
- Filtering
  30
- Frame H Additional Information
  31
  - Removing the Cover (Frame H)
    31
  - Changing DC Output Terminals (Frame H)
    31
- Electrical Installation
  32
- Minimum Connection Requirements
  33
  - Connection Diagrams
    34
  - Power Connections
    37
  - Control Connections
    40
- Motor Field Options
  45
- DC Contactor - External VA Sensing
  48
  - External Connections (Frame H)
    49
- Optional Equipment
  50
- Installation Drawings
  54
- Converter Installation Drawings
  54
- Filter Installation Drawings
  66
- Line Choke Installation Drawings
  73
Chapter 4 OPERATING the CONVERTER

75
- Pre-Operation Checks
  75
- Control Philosophy
  76
- Start/Stop and Speed Control
  76
  - Selecting Local or Remote Control
    77
- Reading the Status Leds
  77
- Setting-Up the Converter
  78
- Calibrating the Control Board
  78
- Selecting Speed Feedback
  79
  - Speed Feedback Option Boards
    79
- Initial Start-Up Routine
  81
- Performance Adjustment
  87
  - Current Loop - the Autotune Feature
    87
  - Speed Loop
    87
- Starting and Stopping Methods
  89
- Stopping Methods
  89
  - Normal Stop (C3)
    90
  - Program Stop (B8)
    92
  - Coast Stop (B9)
    93
  - Standstill
    93
  - The Trip Condition
    93
- Normal Starting Method
  94
- Advanced Starting Methods
  94
  - Starting Several Converters Simultaneously
    94
  - Jog
    94
  - Crawl
    94
Chapter 5 THEOPERATOR STATION

95
- Connecting the Operator Station
  95
- Controlling the Operator Station
  95
- Control Key Definitions
  96
  - Keys for Programming the Converter
    96
  - Keys for Operating the Converter Locally
    96
- Indications
  97
  - Operator Station Leds
    97
  - Operator Station Alarm Messages
    97
- The Menu System
  98
- The Local Menu
  99
  - The L/R Key
    99
  - The PROG Key
    99
- Navigating the Menu System
  100
- Changing a Parameter Value
  100
- The Menu System Map
  101
- Menu Shortcuts and Special Key Combinations
  102
- Special Menu Features
  104
- Selecting a Menu Viewing Level
  104
- Selecting the Display Language
  104
- Password Protection
  105
  - To Activate Password Protection
    105
  - To Deactivate Password Protection
    106
- How to Save, Restore and Copy Your Settings
  107
- Saving Your Application
  107
- Restoring Saved Settings
  107
- Copying an Application
  107
Chapter 6 PROGRAMMING YOURAPPLICATION

108
- Programming with Block Diagrams
  108
- Modifying a Block Diagram
  108
  - Setup and Configuration Modes
    108
  - Making and Breaking Function Block Connections
    108
  - Programming Rules
    109
  - Saving Your Modifications
    109
- Understanding the Function Block Description
  109
  - MMI Menu Maps
    110
- Function Block Descriptions
  111
  - Analog Inputs
    112
  - Analog Outputs
    114
  - Aux I/O
    115
  - BLOCK DIAGRAM (MMI Only)
    120
  - Calibration
    121
  - Configure Drive
    124
  - Current Loop
    126
  - Current Profile
    129
  - Diagnostics
    130
  - Diameter Calc
    136
  - Digital Inputs
    138
  - Digital Outputs
    141
  - Field Control
    143
  - Inertia Comp
    147
  - Inhibit Alarms
    148
  - Internal Links
    151
  - Jog/Slack
    155
  - Menus
    157
  - Minilink
    158
  - Op Station
    159
  - PASSWORD (MMI Only)
    161
Chapter 3 PID

162
- Preset
  166
- Raise/Lower
  168
- Ramps
  170
- Setpoint Sum 1
  175
- Setpoint Sum 2
  176
- Speed Loop
  179
- Speed Loop (Advanced)
  183
- Sramp
  185
- Standstill
  188
- Stop Rates
  190
- System Port P3
  193
- 5703 Support
  194
- Taper Calc
  195
- Tec Option
  197
- Tens+Comp Calc
  198
- Torque Calc
  201
- User Filter
  202
Chapter 7 TRIPS and FAULT FINDING

203
- Trips
  203
- What Happens When a Trip Occurs
  203
  - Converter Indications
    203
  - Operator Station Indications
    203
- Resetting a Trip Condition
  203
- Fault Finding
  204
- Calibration Checks
  204
- Alarm Messages
  207
  - Last Alarm
    207
  - Health Word
    207
  - Health Store
    207
- Hexadecimal Representation of Trips
  208
- Power Board LED Trip Information (Frame 4, 5 & H)
  209
- Using the MMI to Manage Trips
  210
  - Trip Messages
    210
  - Symbolic Alarm Messages
    213
  - Self Test Alarms
    213
  - Setting Trip Conditions
    213
  - Viewing Trip Conditions
    214
  - Inhibiting Alarms
    214
- Test Points
  214
Chapter 8 ROUTINE MAINTENANCE ANDREPAIR

215
- Maintenance
  215
  - Service Procedures
    215
  - Preventive Maintenance
    215
- Repair
  215
- Saving Your Application Data
  215
- Returning the Unit to SSD Drives
  216
- Disposal
  216
- Technical Support Checks
  217
- Fuse Replacement (Frame H)
  218
  - Product (Regenerative)
    218
  - Product (Non-Regenerative)
    219
- Phase Assembly Replacement (Frame H)
  220
- Replacing the Fan (Frames 4 & 5)
  222
Chapter 9 CONTROL LOOPS

223
- Principle of Operation
  223
- Current Loop
  223
  - Manual Tuning
    224
- Speed Loop
  226
- Field Control
  226
  - Set-Up Notes
    226
  - Current Control
    227
  - Voltage Control
    227
  - Field Weakening
    227
  - Standby Field
    227
- Specification Table: Tag Number Order
  229
- Parameter Table: MMI Menu Order
  246
Chapter 10 PARAMETERSPECIFICATIONTABLE

257
- Specifications
  257
- Environmental Details
  257
- EMC Compliance
  257
- Electrical Ratings - Power Circuit
  258
- Power Supply Details
  259
- Auxiliary Power Supply Details
  259
- AC Line Choke (Frames 1, 2, 3, 4 & 5)
  260
- AC Line Choke (Frame H)
  261
- External AC Supply (RFI) Filters
  261
- Power Semiconductor Protection Fuses (Frames 1, 2, 3, 4 & 5)
  262
- Power Semiconductor Protection Fuses (Frame H)
  262
- Power Supply Fuses
  263
- Field Fuses
  263
- Earthing/Safety Details
  263
- Terminal Definitions (Digital/Analog Inputs & Outputs)
  264
- Terminal Information - Power Board (Frames 1, 2, 3, 4 & 5)
  265
- Terminal Information - Control Board
  268
- Terminal Information - Control Board
  270
- Terminal Information - Control Board
  271
- Terminal Information (Frame H)
  272
- Terminal Information - Option Boards
  273
- Wiring Requirements for EMC Compliance
  273
- Wire Sizes and Termination Tightening Torques (Frames 1, 2, 3, 4 & 5)
  274
- Termination Tightening Torque (Frame H)
  275
- Cooling Fans
  275
- Spares List
  276
Chapter 12 CERTIFICATION for the CONVERTER

280
- Requirements for EMC Compliance
  280
- Minimising Radiated Emissions
  280
  - Protective Earth (PE) Connections
    280
  - Control/Signal EMC Earth Connections
    281
- Cabling Requirements
  281
  - Planning Cable Runs
    281
  - Increasing Motor Cable Length
    281
- EMC Installation Options
  282
  - Screening & Earthing (Cubicle Mounted, Class A)
    282
  - Star Point Earthing
    283
- Requirements for UL Compliance
  285
  - Motor Overload Protection
    285
  - Branch Circuit/Short Circuit Protection Requirements
    285
  - Short Circuit Ratings
    285
  - Field Wiring Temperature Rating
    286
  - Operating Ambient Temperature
    286
  - Field Wiring Terminal Markings
    286
  - Power and Control Field Wiring Terminals
    286
  - Field Grounding Terminals
    286
  - Field Terminal Kits
    286
  - Fuse Replacement Information
    286
- Recommended Wire Sizes (Frames 1, 2, 4 & 5)
  287
- Recommended Wire Sizes (Frame H)
  287
Chapter 13 STANDARD and OPTIONAL EQUIPMENT

288
Chapter 14 Power Board Circuit Descriptions

288
- AH470280U001, U002, U003, U004 (Frame 1)
  288
- AH470330 (Frame 2)
  290
- AH385851U002, U003, U004, U005 (Frame 3)
  292
- AH466701U001, U002, U003 (Frames 4 & 5)
  297
- AH466001U001, U101 (Frame H)
  300
- Optional Equipment
  303
- Speed Feedback Option Boards
  303
  - Microtach Option Board
    304
  - Wire-Ended Encoder Option Board
    304
  - Tacho Calibration Option Board
    304
  - Combined Tacho and Encoder Feedback
    305
- Communications Technology Options
  305
  - COMMS Option Technology Box
    305
- C O M M U N I C a T I O N S Communications Technology Option
  306
- Config Ed Lite
  306
- System Port (P3)
  306
- UDP Support
  306
  - UDP Menu Structure
    307
  - UDP Transfer Procedure
    307
  - MMI Dump
    308
- 5703 Support
  309
  - Commissioning the 5703/1
    310
- Error Codes
  311
- Error Report (Ee)
  311
- Standard Equipment
  288
Chapter 15 THEDEFAULTAPPLICATION

312
- Block Diagrams
  312
- Programming Block Diagram - Sheet 1
  313
- Programming Block Diagram - Sheet 2
  314
- Programming Block Diagram - Sheet 3
  315
- Main Block Diagram
  316
- Field Control Block Diagram
  317
- Start/Healthy Logic Block Diagram
  318
- Functional Block Diagram
  319

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