SSD Drives 590+ Series Product Manual
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SSD Drives 590+ Series Product Manual

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590+ Series
DC Digital Drive
Product Manual
HA466461U003 Issue 5
Compatible with Version 7.x Software
 Copyright 2005 SSD Drives Limited (formerly Eurotherm Drives Limited)
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by
any means to persons not employed by an SSD Drives company without written permission from SSD Drives Ltd.
Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to
make amendments or correct omissions. SSD Drives cannot accept responsibility for damage, injury, or expenses
resulting therefrom.

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Summary of Contents for SSD Drives 590+ Series

  • Page 1 All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not employed by an SSD Drives company without written permission from SSD Drives Ltd.
  • Page 2 SSD Drives warrants the goods against defects in design, materials and workmanship for the period of 12 months from the date of delivery on the terms detailed in SSD Drives Standard Conditions of Sale IA058393C. SSD Drives reserves the right to change the content and product specification without notice. Cont.2...
  • Page 3 Safety Information Requirements IMPORTANT: Please read this information BEFORE installing the equipment. Intended Users This manual is to be made available to all persons who are required to install, configure or service equipment described herein, or any other associated operation. The information given is intended to highlight safety issues, and to enable the user to obtain maximum benefit from the equipment.
  • Page 4 The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the user’s specific application. SSD Drives does not guarantee the suitability of the equipment described in this Manual for individual applications. Risk Assessment Under fault conditions, power loss or other operating conditions not intended, the equipment may not operate as specified.

  • Page 5: Table Of Contents

    Contents Contents Page Chapter 1 G E T T I N G T A R T E D Equipment Inspection and Storage .............. 1-2 Packaging and Lifting Details ..............1-2 About this Manual ..................1-2 Initial Steps ......................1-2 How the Manual is Organised .................1-3 Chapter 2 A V E R V I E W O F T H E O N V E R T E R...
  • Page 6 Contents Contents Page DC Contactor - External VA Sensing...............3-23 • Power Board - PCB Reference 385851 (Frame 3) .........3-23 • Power Board – PCB Reference 466701 (Frames 4 & 5) ......3-23 • External Connections (Frame H) ............3-24 Optional Equipment ................... 3-25 •...
  • Page 7 Contents Contents Page Chapter 5 T P E R A T O R T A T I O N Connecting the Operator Station ..............5-1 Controlling the Operator Station..............5-1 Control Key Definitions....................5-2 • Keys for Programming the Converter .............5-2 •...
  • Page 8 Contents Contents Page • BLOCK DIAGRAM (MMI only) ..............6-13 • CALIBRATION ..................6-14 • CONFIGURE DRIVE ................6-17 • CURRENT LOOP.................6-19 • CURRENT PROFILE ................6-22 • DIAGNOSTICS ...................6-23 • DIAMETER CALC................6-29 • DIGITAL INPUTS .................6-31 • DIGITAL OUTPUTS ................6-34 • FIELD CONTROL ................6-36 •...
  • Page 9 Maintenance ....................8-1 • Service Procedures ................8-1 • Preventive Maintenance.................8-1 Repair ......................8-1 Saving Your Application Data ..................8-1 Returning the Unit to SSD Drives ................8-2 Disposal .........................8-2 Technical Support Checks..................8-3 Fuse Replacement (Frame H) ...................8-4 • 590+ 4Q Product (Regenerative)............8-4 •...
  • Page 10 Contents Contents Page Chapter 10 P A R A M E T E R P E C I F I C A T I O N A B L E Specification Table: Tag Number Order............. 10-2 Parameter Table: MMI Menu Order ............10-19 Chapter 11 T E C H N I C A L P E C I F I C A T I O N S...
  • Page 11 Contents Contents Page Requirements for UL Compliance ............... 12-6 • Motor Overload Protection ..............12-6 • Branch Circuit/Short Circuit Protection Requirements ......12-6 • Short Circuit Ratings................12-6 • Field Wiring Temperature Rating ............12-7 • Operating Ambient Temperature ............12-7 • Field Wiring Terminal Markings ............12-7 •...
  • Page 12 Contents Contents Page Chapter 14 S E R I A L O M M U N I C A T I O N S Communications Technology Option ............14-3 Config Ed Lite .......................14-3 System Port (P3)..................14-3 UDP Support......................14-3 • UDP Menu Structure................14-4 •...

  • Page 13: Getting Started

    TARTED System Design The 590+ Series Converter is designed for use in a suitable enclosure, with associated control equipment. The unit accepts a variety of standard three-phase ac supply voltages depending upon the model, and is suitable for the powering of DC shunt field and permanent magnet motors, providing controlled dc output voltage and current for armature and field.

  • Page 14: Equipment Inspection And Storage

    Refer to Chapter 11: “Technical Specifications” - Mechanical Details for unit weights. About this Manual This manual is intended for use by the installer, user and programmer of the 590+ Series Converter. It assumes a reasonable level of understanding in these three disciplines.

  • Page 15: How The Manual Is Organised

    Quick-Start Guide Chapters 3 and 4 install and run the product Chapter 5 details the Operator Station and menu system Chapter 11 holds many of the technical details 590+ Series DC Digital Converter...
  • Page 16 Getting Started 590+ Series DC Digital Converter...

  • Page 17: Converter

    SPEED SETPOINT DEFAULT LOCAL START/STOP REMOTE START/STOP REMOTE CONTROL LOCAL CONTROL By plugging in a COMMS Option Technology Box, the Converter can be linked into a network and controlled by a PLC/SCADA or other intelligent device. 590+ Series DC Digital Converter...

  • Page 18: Control Features

    • Standstill logic • Stall protection • Fully computerised with first fault latch and Diagnostics automatic display • Digital LCD monitoring • Full diagnostic information available on RS422/RS485 • LED circuit state indication Table 2-1 Control Features 590+ Series DC Digital Converter...

  • Page 19: Understanding The Product Code

    Built-in 6901 operator station Two characters specifying the user interface language: UK = English FR = French GR = German (refer to Customer Services) SP = Spanish (refer to Customer Services) IT = Italian (refer to Customer Services) 590+ Series DC Digital Converter...

  • Page 20: Catalog Number (North America)

    2200 = 2200A (Frame H) 2700 = 2700A (Frame H) 3 digits identifying the nominal 3 phase ac power, supply voltage: 110 to 220V (±10%) 50/60Hz 220 to 500V (±10%) 50/60Hz 500 to 600V (±10%) 50/60Hz 590+ Series DC Digital Converter...

  • Page 21: Door Assembly Product Code

    1200A 270A 500A 1700A 110A 725A 2200A 165A 830A 2700A All units are available as a: 590+ : 4Q 3-phase, fully controlled, anti-parallel thyristor bridge configuration 591+ : 2Q 3-phase, fully controlled thyristor bridge configuration 590+ Series DC Digital Converter...

  • Page 22: Component Identification

    12 Earthing points 6901 operator station (optional) 13 Operator station port COMMS technology box (optional) 14 RS232 programming port Speed feedback technology card (optional) 15 Auxiliary power, external contactor and isolated thermistor terminals Gland plate 590+ Series DC Digital Converter...

  • Page 23: Door Assembly (Frames 3, 4, 5 & H)

    Frames 4 & 5 : Product Code 590PD/..(illustrated) Main door assembly Speed feedback technology card (optional) Terminal cover Control terminals Terminal cover retaining screw Operator station port Blank cover 10 RS232 programming port (P3) 6901 operator station (optional) COMMS technology box (optional) 590+ Series DC Digital Converter...

  • Page 24: Controller (Frame 3)

    590+ Controller (Frame 3) Door Assembly Product Code 590PXD/..270A unit illustrated Main converter assembly Busbars - main power output Door assembly IP20 Top Cover Field wiring terminals IP20 Fan Housing (where fitted) Busbars - main power input 590+ Series DC Digital Converter...

  • Page 25: Controller (Frames 4 & 5)

    Standard door assembly Frame 4 External vent (where fitted) Motor field terminals Contactor Control Select Busbars - main power input Frame 5 External vent (where fitted) Busbars - main power output 10 Terminal Cover (Frame 5) 590+ Series DC Digital Converter...

  • Page 26: Product (Frame H)

    Contactor hand side if necessary Coil Door Motor field Assembly supply and and output Product Code terminals plus 590PXD/..Earth/PE external armature (On the Back voltage sense MVA+ of the Converter) MVA- Mains Supply Terminals 590+ Series DC Digital Converter...

  • Page 27: Nstalling The

    Refer to Chapter 11: “Technical Specifications” - Fixing Types and Torques. • A shipping plate is fitted to the base to enable the drive to be set-on-end by a forklift. Remove the plate before wiring the power terminals. 590+ Series DC Digital Converter...

  • Page 28: Product Dimensions

    *590+ drive weighs 270Kg (595.4 lbs) without packaging and fan assembly 591+ drive weighs 160kg (352.8 lbs) without packaging and fan assembly Fan weighs 18.5Kg (40.8 lbs) Dimensions are in millimetres (inches) Refer to the Installation Drawings 590+ Series DC Digital Converter...

  • Page 29: Mounting The Converter

    We suggest the cubicle has an air inlet at the base of the cubicle equivalent to 4ft², variable depending upon the filter type used, to allow the maximum throughput of air. The fan assembly provided is permanently wired as shown below. 590+ Series DC Digital Converter...

  • Page 30: Installing The External Vent Kit (Frames 4 & 5)

    Duct slides down between clip and mounting panel within the sides of the drive housing Fit duct clip under fasteners at top of drive tight against mounting panel Figure 3-3 Frames 4 & 5 External Vent Kit 590+ Series DC Digital Converter...

  • Page 31: Ac Line Choke

    3.0µF 400V, EMI suppressor type Class X1 1.0µF 400V, EMI suppressor type Class X1 Figure 3-4 AC Line Choke and Capacitors fitted to Frame 1 (15A & 35A) & Frame 2 (40A & 70A) Drives 590+ Series DC Digital Converter...

  • Page 32: Frame H Additional Information

    • Move the terminal markers as appropriate, the A+ terminal will still be at the bottom or AC input at the end of the product. Tighten terminal assembly bolts to the torque given in Chapter 11. 590+ Series DC Digital Converter...

  • Page 33: Electrical Installation

    We suggest a rubber for example Protective Earth grommet should be fitted on holes where a Figure 3-6 Cable and Screen Fixings cable gland is not used. Figure 3-7 360 Degree Screened Connection 590+ Series DC Digital Converter...

  • Page 34: Minimum Connection Requirements

    Installing the Converter Minimum Connection Requirements IMPORTANT: If in doubt about the connection of the DC motor to the drive, contact SSD Drives. Note: Because of the complexity of showing all possible configurations, this Chapter deals only with a `general purpose’ operation as a basic speed controller. Special wiring options usually form part of a customer-specific system and connection details will be provided separately.

  • Page 35: Connection Diagrams

    Installing the Converter Connection Diagrams FRAMES 1, 2, 3 & 4 Bold lines indicate "minimum connections" Figure 3-8 Power Connections: Frames 1, 2, 3 & 4 (`general purpose’ configuration) 590+ Series DC Digital Converter...
  • Page 36 3-10 Installing the Converter FRAME 5 Bold lines indicate "minimum connections" Figure 3-9 Power Connections: Frame 5 (`general purpose’ configuration) Control connections are as Frames 1, 2, 3 & 4. 590+ Series DC Digital Converter...
  • Page 37 3-11 Installing the Converter FRAME H Bold lines indicate "minimum connections" Figure 3-10 Power Connections: Frame H (`general purpose’ configuration) 590+ Series DC Digital Converter...

  • Page 38: Power Connections

    IMPORTANT: Always fit the recommended choke. Refer to Chapter 11: “Technical Specifications” - AC Line Choke. We can provide suitable chokes, designed to connect directly to the drive terminals. Refer to Chapter 11: "Technical Specifications" - AC Line Choke. 590+ Series DC Digital Converter...
  • Page 39 Note: If the drive is to operate in regenerating mode for long periods, it is advisable to fit a dc fuse or high speed circuit breaker in the armature star circuit. If in doubt consult SSD Drives. point Motor Field Connect the Frame 3: Terminals F- &...
  • Page 40 IMPORTANT: The auxiliary supply terminals must be connected directly to the incoming supply. No series sequencing switches or contacts are permitted without consultation from SSD Drives. Use suitable external fuse protection: the steady state current absorbed by the controller is nominal, the external fuse is determined chiefly by considering the contactor holding VA and the controller cooling fans.

  • Page 41: Control Connections

    Current Terminal B1(0V), with the wiper connected to Terminal A6 Limit (Analog I/P5) gives 0 to 200% of full load current provided that the MAIN CURR. LIMIT and CUR. LIMIT/SCALER parameters are set to 200%. 590+ Series DC Digital Converter...
  • Page 42 Terminals C1 and C2 must be linked if an External Trip interlock is not required. terminal C1 to This input terminal provides an external trip facility to any normally-closed trip switch , e.g. for vent fan overload protection. link terminals if not required 590+ Series DC Digital Converter...
  • Page 43 C6 to C9 to enable With 24V at terminal C6, Terminal A6 (ANIN 5) acts as the Auxiliary Current Clamp bipolar (+ve), 0 to 10V. current clamps. 590+ Series DC Digital Converter...
  • Page 44 If an AC tachogenerator is used the output is rectified to produce the dc feedback to the speed loop. Consequently, the controller can only be used with a positive setpoint. Refer to Chapter 4: “Operating the Converter” for set-up information. 590+ Series DC Digital Converter...
  • Page 45 The maximum Microtach frequency is 50kHz, thus with a standard 1000 lines per revolution Microtach the motor speed cannot exceed 3000 rpm. For specification and connection information refer to SSD Drives or the appropriate Technical Manual. Wire-Ended Encoder Refer to Chapter 13: “Standard and Optional Equipment” - Optional Equipment for User further information.

  • Page 46: Motor Field Options

    External Field Selector Plug L N 3 4 TH1 TH2 FL1 FL2 F+ M1 M2 M3 Terminal Board Field Bridge Field Bridge FL1 FL2 FL1 FL2 fitted pin non-fitted pin Jumper selecting external field Jumper selecting internal field 590+ Series DC Digital Converter...

  • Page 47: Power Board - Pcb Reference 385851 (Frame 3)

    “F19”, located below terminal D1. 3. Remove the yellow link wire from the Faston connector “F8” on the left-hand side of the board and connect it to staging post “F18”, located below terminal D2. 590+ Series DC Digital Converter...

  • Page 48: Power Board - Pcb Reference 466701 (Frames 4 & 5)

    L1 must be in phase with FL1, and L2 must be in phase with FL2. The external field supply can now be connected and power restored to the drive. 590+ Series DC Digital Converter...

  • Page 49: Dc Contactor - External Va Sensing

    EX A- EX A+ F+ F- FL1 FL2 busbar busbar contactor terminals Fuses - only necessary for 3 & 4 (TB2) local leads longer than 3 metres Locate fuses close to signal source when fitted 590+ Series DC Digital Converter...

  • Page 50: External Connections (Frame H)

    MVA+ MVA- busbar busbar contactor power Fuses - only necessary for control local leads longer than 3 metres terminals Locate fuses close to signal N & MC source when fitted 590+ Series DC Digital Converter...

  • Page 51: Optional Equipment

    No. 6 x 12mm Assembly Procedure RS232 / REM OP STA Cutout Dimensions An actual size template is provided with Template Operator Station/6052 Mounting Kit. Figure 3-12 Mounting Dimensions for the Remote-Mounted Operator Station 6901 590+ Series DC Digital Converter...

  • Page 52: Speed Feedback And Technology Options

    COMMS option by carefully pushing a long screwdriver (for instance) under the option and gently levering it out. The pins are protected by the option moulding. WARNING! Isolate the drive before fitting or removing the options. 590+ Series DC Digital Converter...

  • Page 53: External Ac Supply Emc Filter Installation

    Failure to do so will result in increased conducted emissions. A low RF impedance path will normally be achieved by: Bonding the armour of the motor supply cables at one end to the motor frame, and at the 590+ Series DC Digital Converter...

  • Page 54: Operating Conditions

    This has been minimised in SSD Drives filters, but may still trip out any circuit breaker in the earth system. In addition, high frequency and dc components of earth leakage currents will flow under normal operating conditions.

  • Page 55: Installation Drawings

    3-29 Installing the Converter Installation Drawings Converter Installation Drawings Figure 3-13 Frame 1 : 15A & 35A Stack Assembly – Drg. No. HG466465 590+ Series DC Digital Converter...
  • Page 56 3-30 Installing the Converter Figure 3-14 Frame 2 : 40A-165A Stack Assembly 590+ Series DC Digital Converter...
  • Page 57 3-31 Installing the Converter Figure 3-15 Frame 3 : 180A Stack Assembly - Drg No. HG466427 590+ Series DC Digital Converter...
  • Page 58 3-32 Installing the Converter Figure 3-16 Frame 3 : 270A Stack Assembly - Drg No. HG466428 590+ Series DC Digital Converter...
  • Page 59 3-33 Installing the Converter Figure 3-17 Frame 4 : 380-830A Stack Assembly – Drg. No. HG466700U001 590+ Series DC Digital Converter...
  • Page 60 3-34 Installing the Converter Figure 3-18 Frame 4 : 380-830A External Vent Kit Installation – Drg No. HG466700U002 590+ Series DC Digital Converter...
  • Page 61 3-35 Installing the Converter On the Frame 5, both the Master and Slave drives must be individually earthed Figure 3-19 Frame 5 : 1580A Stack Assembly – Drg No. HG466700U110 590+ Series DC Digital Converter...
  • Page 62 3-36 Installing the Converter Figure 3-20 Frame 5 : 1580A External Vent Kit Installation – Drg No. HG466700U111 590+ Series DC Digital Converter...
  • Page 63 3-37 Installing the Converter Figure 3-21 Frame H : 1200A-2700A Stack Assembly (Regenerative) - Drg No. HG466432U000/1 590+ Series DC Digital Converter...
  • Page 64 3-38 Installing the Converter Figure 3-22 Frame H : 1200A-2700A Stack Assembly (Regenerative) - Drg No. HG466432U000/2 590+ Series DC Digital Converter...
  • Page 65 3-39 Installing the Converter Figure 3-23 Frame H : 1200A-2700A Stack Assembly (Non-regenerative) - Drg No. HG466433U000/1 590+ Series DC Digital Converter...
  • Page 66 3-40 Installing the Converter Figure 3-24 Frame H : 1200A-2700A Stack Assembly (Non-regenerative) - Drg No. HG466433U000/2 590+ Series DC Digital Converter...

  • Page 67: Filter Installation Drawings

    3-41 Installing the Converter Filter Installation Drawings Figure 3-25 Filter Mounting Details, Part No. CO467844U015 for Frame 1 : 15 Amp 590+ Series DC Digital Converter...
  • Page 68 3-42 Installing the Converter Figure 3-26 Filter Mounting Details, Part No. CO467844U040 for Frame 1: 35 & Frame 2 : 40 Amp 590+ Series DC Digital Converter...
  • Page 69 3-43 Installing the Converter Figure 3-27 Filter Mounting Details, Part No. CO467844U070 for Frame 2 : 70 Amp 590+ Series DC Digital Converter...
  • Page 70 3-44 Installing the Converter Figure 3-28 Filter Mounting Details, Part No. CO467844U110 for 590+ Frame 2 : 110 Amp 590+ Series DC Digital Converter...
  • Page 71 3-45 Installing the Converter Figure 3-29 Filter Mounting Details, Part No. CO467844U165 for Frame 2 : 165 Amp 590+ Series DC Digital Converter...
  • Page 72 3-46 Installing the Converter Figure 3-30 Filter Mounting Details, Part No. CO467844U180 for Frame 3 : 180 Amp 590+ Series DC Digital Converter...
  • Page 73 Figure 3-31 Filter Mounting Details, Part No. CO467843U340 Frame 3 : 270 Amp (1 filter) and Frame 4 : 380-830 Amp (2 filter) (refer to Chapter 11: “Technical Specifications” - External AC Supply (RFI) Filters) 590+ Series DC Digital Converter...

  • Page 74: Line Choke Installation Drawings

    Ø For use without EMC Filters Frame 1 CO466448U015 CO466448U040 Frame 2 CO466448U040 CO466448U070 CO466448U110 110A CO466448U165 165A For use with EMC filters Frame 1 CO466449U015 CO466449U040 Frame 2 CO466449U040 CO466449U070 CO466449U110 110A CO466449U165 165A 590+ Series DC Digital Converter...
  • Page 75 170 200 280 380 ∅ 13 Line Choke (Frames 4, 5 & H) Contact SSD Drives about suitable chokes for the above frame sizes. Also refer to Chapter 11: “Technical Specifications” - AC Line Choke (Frame H). 590+ Series DC Digital Converter...
  • Page 76 3-50 Installing the Converter 590+ Series DC Digital Converter...

  • Page 77: Pre-Operation Checks

    • If there is any doubt about the integrity of a particular installation, insert a high wattage resistor, i.e. fire elements, in series with the motor armature. • Check external run contacts are open. • Check external speed setpoints are all zero. 590+ Series DC Digital Converter...

  • Page 78: Control Philosophy

    SPEED CONTROL SPEED SETPOINT SPEED SETPOINT DEFAULT LOCAL START/STOP REMOTE START/STOP REMOTE CONTROL LOCAL CONTROL Figure 4-2 Local and Remote Control Note: Start/Stop is also known as “Sequencing”. Speed Control is also known as “Reference Generation”. 590+ Series DC Digital Converter...

  • Page 79: Led Indications

    Press the L/R key to enable Local control as detailed above On the Operator Station press the RUN key to start the unit Use the UP and DOWN keys to control the speed On the Operator Station press the STOP key to stop the unit 590+ Series DC Digital Converter...

  • Page 80: Reading The Status Leds

    Figure 4-4 Blank Cover showing LEDs HEALTH Converter State Re-Configuration, or corrupted non-volatile memory at power-up Tripped Auto Restarting Stopped Running with zero reference Running Stopping Table 4-1 Status indications given by the Health and Run LEDs 590+ Series DC Digital Converter...

  • Page 81: Setting-Up The Converter

    Frame H: The factory setting of the power board calibration switches allows for a Field Current range of up to 20A. If the Field Current is greater than 20A, refer to Chapter 7: "Trips and Fault Finding" - Current Calibration Switches (Frame H). 590+ Series DC Digital Converter...

  • Page 82: Selecting Speed Feedback

    √2 x 90V = 127V. This adjusts the rms value received from an AC tacho into the required peak value. Note: Do not set the calibration volts to greater than 200V, the maximum terminal block rating. 590+ Series DC Digital Converter...
  • Page 83 CONFIGURE ENABLE 1 CONFIGURE DRIVE Set to DISABLED. CONFIGURE ENABLE PARAMETER SAVE MMI Menu Map Perform a Parameter Save to save your settings. Press the ▲ (UP) 1 PARAMETER SAVE key, as instructed. PARAMETER SAVE 590+ Series DC Digital Converter...

  • Page 84: Initial Start-Up Routine

    MAIN CURR. LIMIT Note: Save any parameters that have been changed. Refer to Chapter 5: “The Operator Station” - How to Save, Restore and Copy your MMI Menu Map Settings. 1 CONFIGURE DRIVE SPEED FBK SELECT 590+ Series DC Digital Converter...
  • Page 85 F+ and F-. Caution This is high voltage DC, proceed with caution. Do not continue if this is incorrect, switch off all supplies and check connections. Refer to 9.1 or 9.2 on the next page: 590+ Series DC Digital Converter...
  • Page 86 C5 will affect the operation of the drive. Step 11 If the STANDSTILL LOGIC parameter in the STANDSTILL menu at level 2 is ENABLED, temporarily set it to DISABLED. MMI Menu Map 1 SETUP PARAMETERS 2 STANDSTILL STANDSTILL LOGIC 590+ Series DC Digital Converter...
  • Page 87 If no current is 1 DIAGNOSTICS flowing, switch off and check the armature connections. CURRENT FEEDBACK Is the motor connected to the drive? Verify that calibration has been carried out correctly. 590+ Series DC Digital Converter...
  • Page 88 • The MICROTACH/Encoder should give an absolute rotational speed for which adjustment is unnecessary however the motor speed may not be the relevant factor thus speed of rotation can be altered by simply adjusting the calibration. 590+ Series DC Digital Converter...
  • Page 89 • If the motor is overloaded and the current provided by the controller is not enough to maintain rotation, i.e. it stalls, the controller will trip out showing STALL TRIP alarm, if enabled. 590+ Series DC Digital Converter...

  • Page 90: Performance Adjustment

    The Integral term is used to reduce steady state error between the setpoint and feedback values of the PID. If the integral is set to zero, then there will always be a steady state error. A Method for Setting-up the PID Gains 590+ Series DC Digital Converter...

  • Page 91: Starting And Stopping Methods

    Starting and Stopping Methods Stopping Methods Note: • If the Converter is “non-regenerative” (2-quad - 591+) it effectively coasts to a stop once the current demand reverses. 590+ Series DC Digital Converter...
  • Page 92 Motor coasts to rest Overrides Program Stop and Normal Stop Program Stop Motor decelerates at PROG STOP TIME Overrides Normal Program Stop rate Stop Start/Run Motor decelerates at STOP TIME (Normal Stop) Normal Stop rate 590+ Series DC Digital Converter...

  • Page 93: Normal Stop (C3)

    (DEFAULT 2%) DRIVE REMAINS ENABLED FOR CONTACTOR DELAY IF STOP ZERO SPEED < 0.25% Enable DRIVE ENABLE =ENABLED (DISPLAY DIAGNOSTIC) DRIVE ENABLE = DISABLED DRIVE RUN LED Indicators AND START CONTACTOR CONTACTOR DELAY (DEFAULT 1.0 SECS) 590+ Series DC Digital Converter...
  • Page 94 SPEED FEEDBACK Actual Speed STOP ZERO SPEED (DEFAULT 2% ) STOP LIMIT ( DEFAULT 60.0 SEC ) DRIVE RUN LED Indicators AND START CONTACTOR DRIVE ENABLE =ENABLED DRIVE RUN LED & START CONTACTOR DRIVE ENABLE =DISABLED 590+ Series DC Digital Converter...

  • Page 95: Program Stop (B8)

    OVERLOAD CAPABILITY OF MOTOR/DRIVE SPEED (DEFAULT 2%) DRIVE IS DISABLED AND CONTACTOR TURNS OFF BELOW Indicators STOP ZERO SPEED DRIVE RUN LED AND START CONTACTOR DRIVE ENABLE =ENABLED DRIVE RUN LED AND START CONTACTOR DRIVE ENABLE =DISABLED 590+ Series DC Digital Converter...

  • Page 96: Coast Stop (B9)

    When a trip condition is detected, a similar stopping method to Coast Stop is used. The power stack cannot be re-enabled until the trip condition has been cleared and successfully reset. Refer to Chapter 7: “Trips and Fault Finding” for further details. 590+ Series DC Digital Converter...

  • Page 97: Normal Starting Method

    2. Apply 24V to Terminal C4 (Jog Mode) Note: The Converter will not start if there are alarms present. Start the Converter using a crawl speed, in Forward or Reverse. Refer to Chapter 6: “Programming Your Application” - JOG/SLACK for further information. 590+ Series DC Digital Converter...
  • Page 98 4-22 Operating the Converter 590+ Series DC Digital Converter...

  • Page 99: Connecting The Operator Station

    L/R key toggles Local or Remote control modes and so is always operative. The drive always initialises in Remote control mode, and with the Local control keys inactive, it is unlikely that the motor could be started accidentally. 590+ Series DC Digital Converter...

  • Page 100: Control Key Definitions

    Converter is in Local mode. STOP/RESET Control - Stops the motor. Only operates when the Converter is in Local mode. Trip Reset - Resets any trips and clears displayed message if trip is no longer active. 590+ Series DC Digital Converter...

  • Page 101: Indications

    See example opposite. Acknowledge the trip message by pressing the E key. Press the RESET key to restore the Health LED. Refer to Chapter 7: “Trips and Fault Finding” for trip messages and reasons. 590+ Series DC Digital Converter...

  • Page 102: The Menu System

    • SYSTEM: contains all the parameters for I/O configuration. MENU LEVEL CONFIGURE DRIVE • CONFIGURE DRIVE: a view of the important parameters used when setting-up of the drive. Figure 5-2 The Menu System showing Main Menus and Key Presses 590+ Series DC Digital Converter...

  • Page 103: The Local Menu

    Thus, the PROG key allows you to make changes to parameters normally available in Remote control mode whilst remaining in Local mode operation. HINT: When operating the drive locally, it is quite useful to have a relevant parameter selected in the main Menu System for easy access. 590+ Series DC Digital Converter...

  • Page 104: Navigating The Menu System

    ▼ down ( ) keys promptly once the cursor is in position. Note: A cursor appears under all numerical values except for parameters in the Diagnostics and Alarm Status menus whose values provide information only. 590+ Series DC Digital Converter...

  • Page 105: The Menu System Map

    CONFIGURE DRIVE DIGITAL INPUT C5 DIGIN 1 (C6) DIGIN 3 (C8) DIGOUT 1 (B5) DIGITAL OUTPUTS DIGOUT 3 (B7) CONFIGURE 5703 BLOCK DIAGRAM FULL & REDUCED VIEWS LINK 1 INTERNAL LINKS FULL VIEW ONLY LINK 12 590+ Series DC Digital Converter...

  • Page 106: Menu Shortcuts And Special Key Combinations

    E TO SAVE PCODE PRODUCT CODE PRODUCT CODE DC 4Q 15A PRODUCT CODE DC 2Q 15A E TO SAVE PCODE PRODUCT CODE M TO SET PCODE E TO SAVE PCODE DIGITAL DC DRIVE DC 2Q 15A 590+ Series DC Digital Converter...

  • Page 107: Resetting To Factory Defaults (2-Button Reset)

    LOAD FROM OP UP TO ACTION UP TO ACTION SAVE TO OP LOAD FROM OP SAVING SAVING SAVE TO OP LOAD FROM OP REQUESTED FINISHED SAVE TO OP LOAD FROM OP UP TO ACTION UP TO ACTION 590+ Series DC Digital Converter...

  • Page 108: Selecting A Menu Viewing Level

    ENGLISH is the default language and is permanently saved (in Read Only Memory). A second language is loaded (typically French), however German, Italian and Spanish are available by contacting SSD Drives. When a new language is downloaded it replaces the current second language. MENUS...

  • Page 109: Password Protection

    (e.g. 0x0002). Enter any number other than the password in the ENTER PASSWORD parameter. MENU LEVEL PASSWORD PASSWORD ENTER PASSWORD PASSWORD CHANGE PASSWORD CHANGE PASSWORD 0X0000 CHANGE PASSWORD 0X0002 PASSWORD CHANGE PASSWORD PASSWORD ENTER PASSWORD ENTER PASSWORD 0X0002 ENTER PASSWORD 0X0000 PASSWORD ENTER PASSWORD MENU LEVEL PASSWORD 590+ Series DC Digital Converter...

  • Page 110: To Deactivate Password Protection

    Note: Because the ENTER PASSWORD parameter value is always reset to 0x0000 when powering-up the drive, 0x0000 is the default value for the CHANGE PASSWORD parameter, i.e. by default, the two parameter values are the same and so password protection is disabled. 590+ Series DC Digital Converter...

  • Page 111: How To Save, Restore And Copy Your Settings

    Copying an application requires a host computer connection to the Converter’s System Port (P3). Information can then be downloaded to the computer (and uploaded to the Converter). Refer to Chapter 14: “Serial Communications” for further information. 590+ Series DC Digital Converter...
  • Page 112 5-14 The Operator Station 590+ Series DC Digital Converter...

  • Page 113: Programming With Block Diagrams

    Programming with Block Diagrams You can program the Converter for specific applications using the MMI or suitable programming tool, such as “ConfigEd Lite” which is SSD Drives’ block programming software. The Converter is supplied with a basic set-up which can be used as a starting point for application-specific programming.

  • Page 114: Programming Rules

    Note: Decimal Places - some parameters are held in memory with two decimal places but are displayed with one decimal place. These parameters are indicated in the Parameter Description tables. The Range parameter highlights these with a “(h)” suffix. 590+ Series DC Digital Converter...

  • Page 115: Mmi Menu Maps

    A function block may contain more than one MMI menu, for example, FIELD CONTROL. DESTINATION TAG In contrast, the DIAGNOSTICS function block has many fewer parameters than the DIAGNOSTICS MMI menu because the parameters are distributed to related function blocks. 590+ Series DC Digital Converter...

  • Page 116: Function Block Descriptions

    INTERNAL LINKS 6-44 ALARM STATUS CALIBRATION miniLINK 6-51 CURRENT LOOP 6-19 * CONFIGURE DRIVE 6-17 CONFIGURE DRIVE (MMI only) USER FILTER (Reserved) 6-95 * These function blocks contain parameters from the DIAGNOSTICS menu on the MMI. 590+ Series DC Digital Converter...

  • Page 117: Analog Inputs

    -300.00 to 300.00 % The minimum value of the scaled analog input. ANIN 1 (A2) to ANIN 5 (A6) 50, 51, 52, 53, 54 xxx.xx VOLTS Refer to the DIAGNOSTICS function block description, page 6-23. 590+ Series DC Digital Converter...

  • Page 118: Functional Description

    Programming Your Application ANALOG INPUTS Functional Description Configurable Analog Inputs CALIBRATION MAX VALUE OUTPUT MIN VALUE DIAGNOSTIC 590+ Series DC Digital Converter...

  • Page 119: Analog Outputs

    Unipolar analog output enable. If TRUE, then -10% gives +1V out. ANOUT 1 (A7) to 55, 56 xxx.xx V (h) ANOUT 2 (A8) Refer to the DIAGNOSTICS function block description, page 6-23. Functional Description Configurable Analog Outputs OFFSET MODULUS INPUT DIAGNOSTIC 10V CAL 590+ Series DC Digital Converter...

  • Page 120: Aux I/O

    C4), to generate Drive Jog. This should normally be left ON. AUX ENABLE OFF / ON Software Enable command. Auxiliary Enable is ANDed with the Enable input , Tag 497 (by default C5), to generate Drive Enable. This should normally be left ON. 590+ Series DC Digital Converter...
  • Page 121 FALSE / TRUE (REM.SEQ.ENABLE) (Refer to “Remote Sequencing” below). When enabled, the drive will accept Sequencing commands exclusively from the REM. SEQUENCE parameter, Tag 536. FALSE - disables REM. SEQUENCE TRUE - enables REM. SEQUENCE 590+ Series DC Digital Converter...
  • Page 122 Reserved 0x0040 Reserved 0x0080 Reserved 0x0100 Remote Alarm Ack Alarm Acknowledge 0x0200 Remote/Remote Remote Trip (High for OK) Trip 0x0400 Reserved 0x0800 Reserved 0x1000 Reserved 0x2000 Reserved 14 (msb) 0x4000 Reserved 15 (msb) 0x8000 Reserved 590+ Series DC Digital Converter...
  • Page 123 Tag 537, Mnemonic "ox" (Read Only) - for example: Sequence Status Comment 0x1B0B Running 0x044B Tripped, Run High 0x0447 Tripped, Run Low, Enable Low 0x0C47 Trip Acknowledged, Healthy output TRUE Alarm stays high until drive is restarted. 590+ Series DC Digital Converter...

  • Page 124: Drive Start

    Delay before trip Status of the Remote trip alarm, OK, Warning trip. becomes active (Remote Seq Bit 9 FALSE and delay not after bit being expired), Active (Trip active, timer expired and cleared. remote not inhibited). 590+ Series DC Digital Converter...

  • Page 125: Block Diagram (Mmi Only)

    Refer to TENS+COMP CALC., page 6-91. RAISE/LOWER DEST 0 to 639 Refer to RAISE/LOWER, page 6-61. PRESET DEST 0 to 639 Refer to PRESET, page 6-59. SRAMP DEST 0 to 639 Refer to SRAMP, page 6-78. 590+ Series DC Digital Converter...

  • Page 126: Calibration

    If the speed feedback is not zero when the drive is stationary (possibly due to hardware offsets etc.) the setting of this parameter to the value of the offset will result in a zero reading from the speed feedback. 590+ Series DC Digital Converter...
  • Page 127 FIELD CURRENT parameter (CONFIGURE DRIVE function block). POSITION COUNT 0x0000 to 0xFFFF Reserved parameter for use by SSD Drives. The POSITION COUNT and POSITION DIVIDER parameters allow basic position control using a PLC (programmable logic controller), the optional COMMS techbox, and a speed feedback encoder mounted on the motor shaft.
  • Page 128 AT ZERO SPEED FROM STANDSTILL ARMATURE I (A9 ) BIPOLAR ARMATURE CURRENT -10V -0 +10V A9 OR 0- +10V FIELD I. CAL 1.0000 FIELD ACCT TO FIELD FIELD I FBK CONTROL FIELD CURRENT 0.2 AMPS 590+ Series DC Digital Converter...

  • Page 129: Configure Drive

    0 : ARM VOLTS FBK 1 : ANALOG TACH 2 : ENCODER 3 : ENCODER/ANALOG - for SSD Drives use ENCODER RPM 0 to 6000 RPM Motor top speed setting (100%) when using encoder feedback.
  • Page 130 MAIN CURR. LIMIT Refer to CURRENT LOOP, page 6-19. AUTOTUNE Refer to CURRENT LOOP, page 6-19. INT. TIME CONST. (SPD. INT. TIME) Refer to SPEED LOOP, page 6-72. PROP. GAIN (SPD.PROP.GAIN) Refer to SPEED LOOP, page 6-72. 590+ Series DC Digital Converter...

  • Page 131: Current Loop

    Turns the AUTOTUNE procedure on. Refer to Chapter 4: "Operating the Converter" - Performance Adjustment. ILOOP SUSPEND FALSE / TRUE Reserved parameter for use by SSD Drives. MASTER BRIDGE OFF / ON A diagnostic indicating currently active bridge; master = ON, slave = OFF.
  • Page 132 I DMD ISOLATE parameter selects the controlling loop. Current Feedback I DMD ISOLATE Speed Demand shown ENABLED SPEED LOOP PI Current Demand Motor CURRENT LOOP PI Speed Feedback Analog I/P2 (A3) Digital I/P3 (C8) 590+ Series DC Digital Converter...
  • Page 133 I DMD. ISOLATE removes speed loop demand and selects analog I/P 2 as current regulator demand. I DMD. ISOLATE is overridden by program stop and stop to return drive to speed regulation. Note 2: Regen mode disable prevents negative current demand. Non-regenerative drives should have regen mode disabled. 590+ Series DC Digital Converter...

  • Page 134: Current Profile

    0.0 to 200.0 % (h) (IMAX BRK2(SPD2)) This sets the current limit value at or above speed break-point 2, provided the other current limit clamps setting (inverse time overload, bipolar clamps and main current clamps) are greater than this. 590+ Series DC Digital Converter...

  • Page 135: Diagnostics

    When ON, the main contactor coil is energised. Refer to Terminal Information for D5 & D6 PRESET O/P in Chapter 11. SRAMP OUTPUT OUTPUT FPM SPEED SETPOINT TERMINAL VOLTS BACK EMF ARM VOLTS FBK TACH INPUT (B2) 590+ Series DC Digital Converter...
  • Page 136 (Refer to STANDSTILL page 6-81) AT ZERO SETPOINT FALSE / TRUE At zero speed demand. (Refer to STANDSTILL page 6-81) AT STANDSTILL FALSE / TRUE AT ZERO SPEED and AT ZERO SETPOINT. (Refer to STANDSTILL, page 6-81) 590+ Series DC Digital Converter...
  • Page 137 (Refer to FIELD CONTROL, value for back stop (min field) and 5 degrees is the page 6-36) value for front stop (max field). ANIN 1 (A2) xxx.xx VOLTS Speed setpoint no. 1. (Refer to ANALOG INPUTS, page 6-5) 590+ Series DC Digital Converter...
  • Page 138 ON / OFF Drive ready to run (all alarms healthy and mains (Refer to DIGITAL OUTPUTS, synchronisation achieved). page 6-34) RAISE/LOWER O/P xxx.xx% (OUTPUT) Value of the raise/lower ramp function. (Refer to PRESET, page 6-59) 590+ Series DC Digital Converter...
  • Page 139 FALSE / TRUE State of Health LED on Operator Station. (Refer to INHIBIT ALARMS, page 6-41) READY FALSE / TRUE The drive is ready to accept an enable signal. (Refer to INHIBIT ALARMS, page 6-41) 590+ Series DC Digital Converter...
  • Page 140 (parameters marked with Note 2 in the Parameter Specification Table). SYSTEM RESET FALSE / TRUE Set for one cycle as the drive is enabled. (DIAGNOSTIC only) 590+ Series DC Digital Converter...

  • Page 141: Diameter Calc

    % DIAMETER (UNFILT DIAMETER) Unfiltered value of “diameter” (before RAMP RATE filter). LINE SPEED -105.00 to 105.00 % This will usually be configured to be the analog tacho input and scaled appropriately during calibration. 590+ Series DC Digital Converter...
  • Page 142 Circumference = πD or Line Speed (S) = Reel Speed (ωr) x D Thus D = ωr i.e. D ∝ Line Speed (S) Reel Speed (ωr ) Therefore with the web intact we can calculate the diameter from the two speeds. 590+ Series DC Digital Converter...

  • Page 143: Digital Inputs

    In each case, the state of the terminal (24V or 0V) switches the destination parameter by sending a 1 or 0. The format for the VALUE TRUE and VALUE FALSE parameters is in percent, thus 0.00% = 0 and 0.01% (or any other non-zero number) = 1. 590+ Series DC Digital Converter...
  • Page 144 Or, you may re-tag the parameter using the MMI.. The destination tag for DIGITAL INPUT (C4) can be found in the SYSTEM::CONFIGURE I/O::DIGITAL INPUTS menu in the MMI. OUTPUT (DESTINATION TAG), Tag Number 494 Destination of DIGITAL INPUT C4 Range: 0 to 639 Default: 496 (AUX I/O::JOG/SLACK) 590+ Series DC Digital Converter...
  • Page 145 It is possible to use an Analog Input as a Digital Input to extend the number of Digital Inputs available. Again, 0.00% is regarded as Logic 0 and 0.01% (or any other non-zero value) is regarded as Logic 1. Using Analog I/P as Digital I/P 100% 100% Digital Destination Tag DIAGNOSTIC 590+ Series DC Digital Converter...

  • Page 146: Digital Outputs

    When TRUE, the absolute value of the source value is used for the threshold test. DIGOUT 1 (B5) to 74, 75, 76 OFF / ON DIGOUT 3 (B7) Refer to the DIAGNOSTICS function block description, page 6-23. Functional Description Configurable Digital Outputs INVERTED MODULUS INPUT THRESHOLD DIAGNOSTIC 590+ Series DC Digital Converter...
  • Page 147 (so -100 becomes 100). The THRESHOLD(>) parameter determines when the output is 24V or 0V dc (the input signal must exceed this setting for the output to go high). Set INVERTED to TRUE to invert the result of the output. 590+ Series DC Digital Converter...

  • Page 148: Field Control

    In certain applications of a DC motor controller, high speeds can only be achieved by reducing FLD.VOLTS RATIO the field current and therefore the resultant torque. This is termed as the Constant-Horsepower region or Field-Weakening region, and the speed at which it begins is known as the Base Speed. 590+ Series DC Digital Converter...
  • Page 149 With field weakening control enabled, a PID loop is brought into operation. This is the lead time constant adjustment of the field weakening PID loop. With a default of 2.00, real time constant = 200ms. 590+ Series DC Digital Converter...
  • Page 150 (The default standby value of 50% can be modified through the "SYSTEM / Reserved" Menu which is primarily for factory use only and requires the “super” password.) FIELD I THRESHOLD 0.00 to 100.00 % Threshold for UP TO FIELD diagnostic. 590+ Series DC Digital Converter...
  • Page 151 EMF LAG 40.00 EMF GAIN 0.30 BEMF FBK LEAD TO FIELD BEMF FBK LAG CURRENT LOOP FLD CLAMP CURRENT VARS BACK EMF MOTOR FEEDBACK BEMF FILTER CALIBRATION 178 MAX VOLTS 100.00% 100.00% 179 MIN FLD CURRENT 590+ Series DC Digital Converter...

  • Page 152: Inertia Comp

    0 to 20000 Low pass filter acting on the DELTA parameter. RATE CAL 0.00 to 200.00 Inertia compensation scaling factor. Functional Description DELTA UNSCALED OUTPUT SPEED DEMAND FILTER INERTIA COMP OUTPUT to Speed Loop RATE CAL INERTIA 590+ Series DC Digital Converter...

  • Page 153: Inhibit Alarms

    The hexadecimal value of the first (or only) alarm. Refer to Chapter 7: “Trips and Fault Finding” - Alarm Messages. REMOTE TRIP FALSE / TRUE The state of Remote Trip. STALL TRIP OK / FAILED Armature current is above STALL THRESHOLD and AT ZERO SPEED but not AT ZERO SETPOINT. 590+ Series DC Digital Converter...
  • Page 154 Start/Run command To reset the drive, TRIP RESET must be set TRUE. When TRUE: faults are cleared whenever a Run signal is given to terminal C3. SPEED FBK ALARM ENABLED / INHIBITED Inhibits the speed feedback alarm. 590+ Series DC Digital Converter...
  • Page 155 SPDFBK ALM LEVEL ENCODER ALARM ENCODER ALARM ENABLED ENCODER FEEDBACK SELECTED AND ERROR DETECTED HEALTH RESET TRIP RESET TRUE DRIVE START NOTE [1]: FIELD FAIL THRESHOLD IS 6% IN CURRENT CONTROL 12% IN VOLTAGE CONTROL 590+ Series DC Digital Converter...

  • Page 156: Internal Links

    LINK 8 OUTPUT DEST 0 to 639 INPUT SOURCE 0 to 639 LINK 9 OUTPUT DEST 0 to 639 INPUT SOURCE 0 to 639 LINK 10 OUTPUT DEST 0 to 639 INPUT SOURCE 0 to 639 590+ Series DC Digital Converter...
  • Page 157 DESTINATION = SOURCE signal to TRUE when source analog signal is If ADVANCED = ON If SOURCE < AUX SOURCE DESTINATION = 0 greater than auxilliary analog signal If SOURCE > AUX SOURCE DESTINATION = 1 590+ Series DC Digital Converter...
  • Page 158 Programming Your Application INTERNAL LINKS Functional Description The following diagram shows the internal schematic for a special link. Link 11 & Link 12 Mode Inverter Switch Aux Source Sign Chg Modulus Comparator Dest Source Advanced 590+ Series DC Digital Converter...
  • Page 159 [ 5] RAMP INPUT 2.50 % – [266] % S-RAMP 0.50 % – [286] RAMPING THRESH. ENABLED – [287] AUTO RESET DISABLED – [288] EXTERNAL RESET 0.00 % – [422] RESET VALUE 0.00 % – [126] MIN. SPEED 590+ Series DC Digital Converter...

  • Page 160: Jog/Slack

    MODE to a spare digital input. RAMP RATE 0.1 to 600.0 SECS The ramp rate used while jogging. This is independent of the main ramp rate during normal running. The acceleration and deceleration times in jog are always equal. 590+ Series DC Digital Converter...

  • Page 161: Block Diagram

    Block Diagram TAKE UP 1 TAKE UP 2 MIN SPEED RAMP INPUT (see RAMPS % S-RAMP function block) (from RAMPS function block) (see RAMPS function block) JOG 1 CRAWL SPEED JOG 2 RAMP RATE Jog/Slack Function 590+ Series DC Digital Converter...

  • Page 162: Menus

    When enabled, the full MMI menu structure is displayed on the MMI. LANGUAGE ENGLISH / OTHER Selects the MMI display language. Other languages are available, please contact SSD Drives. Refer also to Chapter 5: “The Operator Station” - Selecting the Display Language. 590+ Series DC Digital Converter...

  • Page 163: Minilink

    For example, an ANALOG I/P may be connected directly to an ANALOG O/P via VALUE 1. ANIN 1 ANOUT 1 writes ANIN1 to VALUE 1 reads ANIN1 from VALUE 1 VALUE 1 TAG 339 DESTINATION TAG SOURCE TAG SET TO 339 SET TO 339 590+ Series DC Digital Converter...

  • Page 164: Op Station

    (OP STATION ERROR) SETPOINT JOG SETPOINT The last communication error. FORWARD Reserved parameter for use by SSD Drives. PROGRAM LOCAL KEY ENABLE FALSE / TRUE LOCAL Enables the LOCAL/REMOTE control key on the op-station. Set to TRUE to allow the operator to toggle between local and remote modes.
  • Page 165 Programming Your Application OP STATION Functional Description Local Setpoint Local Ramp Stop Ramp Up Key Down Key Accel Time Reset Value Decel Time % S-Ramp Local Setpoint (only active when the drive is in Local mode) 590+ Series DC Digital Converter...

  • Page 166: Password (Mmi Only)

    Parameter Range CHANGE PASSWORD ENTER PASSWORD 0x0000 to 0xFFFF Default = 0x0000. BY-PASS PASSWORD FALSE / TRUE Default = FALSE Reserved parameter for use by SSD Drives. CHANGE PASSWORD 0x0000 to 0xFFFF Default = 0x0000. 590+ Series DC Digital Converter...

  • Page 167: Pid

    The derivative time constant (Td). Set this value to 0.000 to remove the derivative term. POSITIVE LIMIT 0.00 to 105.00 % The upper limit of the PID algorithm. NEGATIVE LIMIT -105.00 to 0.00 % The lower limit of the PID algorithm. 590+ Series DC Digital Converter...
  • Page 168 This is primarily to be used with Speed Profiled Winders for compensation against varying diameter and therefore inertia. • When MODE is not ZERO (see above) this overrides the P gain above. • When MODE = 0, then PROFILED GAIN = PROP. GAIN. 590+ Series DC Digital Converter...
  • Page 169 POSITIVE LIMIT and NEGATIVE LIMIT. It is also held at the last value when the PID CLAMPED output is TRUE. Setting INT. DEFEAT to ON will disable the integral gain term. 590+ Series DC Digital Converter...
  • Page 170 • PID ERROR : displayed in the DIAGNOSTICS menu • PID OUTPUT : displayed in the DIAGNOSTICS menu • SETPOINT : monitored at SETUP PARAMETERS::SPECIAL BLOCKS::PID::INPUT 1 • FEEDBACK : monitored at SETUP PARAMETERS::SPECIAL BLOCKS::PID::INPUT 590+ Series DC Digital Converter...

  • Page 171: Preset

    Selects Gray Scale encoding when TRUE, Binary encoding when FALSE. When gray scale is selected, only one input changes between state preventing the mis-selection of intermediate states. INPUT 0 to INPUT 7 564, 565, 566, 567, -3000.0 to 3000.0 568, 569, 570, 571 Pre-set input variables. 590+ Series DC Digital Converter...
  • Page 172 TRUE GRAY SCALE ENCODING Select 3 Select 2 Select 1 Input FALSE FALSE FALSE FALSE FALSE TRUE FALSE TRUE TRUE FALSE TRUE FALSE TRUE TRUE FALSE TRUE TRUE TRUE TRUE FALSE TRUE TRUE FALSE FALSE 590+ Series DC Digital Converter...

  • Page 173: Raise/Lower

    Minimum ramp output clamp. This is a plain clamp, not a ramped "min speed" setting. MAX VALUE -300.00 to 300.00 % Maximum ramp output clamp. EXTERNAL RESET FALSE / TRUE When TRUE, sets the output of the Raise/Lower block to the RESET VALUE. 590+ Series DC Digital Converter...
  • Page 174 DECREASE RATE (255) RESET VALUE RAISE INPUT (261) RAISE / LOWER OUTPUT RAMP LOWER INPUT (262) (307) EXTERNAL RESET Dest. Tag. (260) MIN VALUE (259) (258) MAX VALUE If Reset, Output = Reset Value (Clamped) 590+ Series DC Digital Converter...

  • Page 175: Ramps

    The reset signal can have two sources, a RUN signal or an external reset signal. When AUTO RESET is ENABLED, the ramp resets whenever a Run signal is given at terminal C3. Connecting a digital input to EXTERNAL RESET allows an external source to reset the ramp. 590+ Series DC Digital Converter...
  • Page 176 The deceleration time for 100% change. CONSTANT ACCEL DISABLED / ENABLED Reserved parameter for use by SSD Drives. RAMP HOLD OFF / ON When ON, the ramp output is held at its last value. This is overridden by a ramp reset.
  • Page 177 -0.5 0 Functional Description RAMPING THRESH. RAMPING % S-RAMP INVERT Jog / RAMP OUTPUT RAMP INPUT Slack "S" RAMP MIN. SPEED RAMP DECEL TIME RAMP ACCEL TIME RAMP HOLD AUTO RESET EXTERNAL RESET RESET VALUE 590+ Series DC Digital Converter...
  • Page 178 The ramp will function when a ramp input is present. When DIGIN 2 (C7) is ON, RAMP HOLD stops the ramp from changing. Even when the ramp input signal is removed, RAMP HOLD keeps the ramp output from changing. Once RAMP HOLD is OFF, the ramp resumes. 590+ Series DC Digital Converter...
  • Page 179 MIN. SPEED. Notice the ramp rates are used when changing the output from minimum speed to zero speed. Notice also that in this example the ramp output only increases to X% since the ramp input signal is limited to X%. 590+ Series DC Digital Converter...

  • Page 180: Setpoint Sum 1

    DIVIDER 0 -3.0000 to 3.0000 Divider scaling for INPUT 0. Dividing by 0 (zero) results in a zero output. DEADBAND 0.0 to 100.0 % (h) (DEADBAND WIDTH) Range within which the output is clamped at zero. 590+ Series DC Digital Converter...
  • Page 181 -200.00 to 200.00 % Input 1 value. By default this is connected to Analog Input 1 (terminal A2). INPUT 0 -200.00 to 200.00 % Input 0 value. By default this is not connected to any analog input. 590+ Series DC Digital Converter...

  • Page 182: Setpoint Sum 2

    The Setpoint Sum programmable limit is symmetrical and has the range 0.00% to 200.00%. The limit is applied both to the intermediate results of the RATIO calculation and the total output. INPUT 2 INPUT 1 INPUT 0 LIMIT 590+ Series DC Digital Converter...
  • Page 183 Functional Description RATIO 0 [447] ÷ INPUT 0 [444] OUTPUT 0 [491] DIVIDER 0 [448] MAIN OUTPUT [451] INPUT 2 [445] RATIO 1 [446] ÷ INPUT 1 [443] OUTPUT 1 [492] DIVIDER 1 [466] LIMIT [449] 590+ Series DC Digital Converter...

  • Page 184: Speed Loop

    Refer to the DIAGNOSTICS function block description, page 6-23. SPEED ERROR xxx.xx % (RAW SPEED ERROR) Refer to the DIAGNOSTICS function block description, page 6-23. PROP. GAIN 0.00 to 200.00 (SPD.PROP.GAIN) Speed loop PI proportional gain adjustment. 590+ Series DC Digital Converter...
  • Page 185 Where α is the value of SPD FBK FILTER. A value of 0.5 equates to a filter time of 4.8ms, 0.8 to 14.7ms, and 0.9 to 31.2ms. ENCODER FILTER See below Reserved parameter for use by SSD Drives. SETPOINT 1 -105.00 to 105.00 % Speed Setpoint 1 (Default Setpoint Sum 1 O/P).
  • Page 186 The speed demand clamping allows the speed setpoint to reach 105%. This applies only to the final summing junction immediately before the speed loop and also to the Setpoint Sum 1 output. Individual speed setpoints are still clamped to 100%. 590+ Series DC Digital Converter...
  • Page 187 THIS SELECTION CANNOT BE USED WHEN 590 SWITCHABLE ANALOG TACHO CARD IS FITTED. TACH ENCODER NOTE (2) SEE ADVANCED SUB MENU FOR ADDITIONAL INFORMATION. ENCODER/ANALOG NOTE (1) 49 ENCODER SIGN POSITIVE FROM CALIBRATION ZERO SPD OFFSET FROM CALIBRATION 590+ Series DC Digital Converter...

  • Page 188: Speed Loop (Advanced)

    ZERO SPD. LEVEL and ZERO IAD LEVEL. This is similar to Standstill logic (it stops making current but the contactor stays energised) except that the speed loop remains enabled and this will cause the current loop to unquench very quickly. 590+ Series DC Digital Converter...
  • Page 189 (particularly high inertia loads). POS. LOOP P GAIN -200.00 to 200.00 % Reserved parameter for use by SSD Drives. Not recommended for new applications. ZERO SPD. LEVEL 0.00 to 200.00 % Sets the threshold of SPEED DEMAND and SPEED FEEDBACK for suspending the current output.

  • Page 190: Sramp

    Threshold for AT SPEED diagnostic output. OVER SHOOT -100.00 to 100.00 % THRESHOLD (OVERSHOOT THRESH) Reserved parameter for use by SSD Drives. ERROR THRESHOLD -100.00 to 100.00 % Hysterisis level before s-ramp operates. Reserved parameter for use by SSD Drives.
  • Page 191 0.00 to 100.00 % Refer to ACCEL 0 JERK 2. DECEL 1 JERK 1 0.00 to 100.00 % Refer to DECEL 0 JERK 1. DECEL 1 JERK 2 0.00 to 100.00 % Refer to DECEL 0 JERK 2. 590+ Series DC Digital Converter...
  • Page 192  [Meters]   S-Ramp Jerk 2 Jerk 3 Acceleration Jerk Jerk 4 Deceleration Time (secs) Example acceleration graph for a velocity 60 %/s maximum Acceleration of 20 %/s and a jerk of 10 %/s 590+ Series DC Digital Converter...

  • Page 193: Standstill

    ZERO SETPOINT 0 to 639 (SOURCE TAG) Do not alter. Reserved parameter for use by SSD Drives. STANDSTILL LOGIC DISABLED / ENABLED If ENABLED, the Converter is quenched (although the contactor remains in) when the Speed Feedback and Speed Setpoint values are less than ZERO THRESHOLD.
  • Page 194 11 STANDSTILL LOGIC DISABLED DRIVE ENABLE SPEED DIGITAL O/P1 FEEDBACK AT ZERO SPEED D:12 FROM SPEED LOOP ( DEFAULT D:14 CONFIGURATION ) 12 ZERO THRESHOLD 2.00% SPEED AT STANDSTILL SETPOINT AT ZERO SETPOINT D:13 FROM SETPOINT 590+ Series DC Digital Converter...

  • Page 195: Stop Rates

    STOP LIMIT 0.0 to 600.0 s The maximum time a controlled stop can take in a Normal Stop (regenerative breaking) before the drive will coast to stop. The timer is triggered when terminal C3 = 0V. 590+ Series DC Digital Converter...
  • Page 196 Program mode, before a Run signal is applied otherwise the controller assumes a Stop mode and remains disabled. Refer to Chapter 4: “Operating the Converter” - Stopping Methods for descriptions of Coast Stop and Program Stop. 590+ Series DC Digital Converter...
  • Page 197 STOP LOGIC PROG STOP LIMIT 60.0 SECS 2.00 % STOP ZERO SPEED 1.0 SECS CONTACTOR DELAY TO DRIVE ENABLE PROGRAM PROGRAM STOP IS TRUE STOP WHEN TERMINAL B8 LOW STOP (RUN) (STATUS LED OFF) SPEED FEEDBACK 590+ Series DC Digital Converter...

  • Page 198: System Port P3

    (PC) running a serial communications program, or on-line 2 SYSTEM PORT (P3) (while the drive is running) when using the SSD Drives 5703 Setpoint Repeater Unit. 3 P3 SETUP You can also use the P3 port to transfer configuration files by connecting to a PC running the Windows compatible software package "ConfigEd Lite".

  • Page 199: 5703 Support

    -3.0000 to 3.0000 Input scaler. SETPT. SIGN NEGATIVE / POSITIVE Input sign. Note: DESTINATION TAG (MMI only) is the destination tag of the value received from the 5703. The default is SETPOINT 4 in the speed loop. 590+ Series DC Digital Converter...

  • Page 200: Taper Calc

    100%, the motor produces constant torque. That is, a constant torque from core to full roll, and the tension falls off as the roll builds. TENSION TRIM allows the tension demand to be adjusted, for example, when using closed loop trim. The result is TOT. TENS DEMAND. 590+ Series DC Digital Converter...
  • Page 201 This is the additional tension demand in the form of a trim. TAPER CALC. *Permanently linked Tension Spt. [439] to Diameter Calc. Tapered Demand Diameter* [452] Taper Function Min Diameter* Total Tension Demand [441] -100 Tension Trim [440] Taper [438] -100 590+ Series DC Digital Converter...

  • Page 202: Tec Option

    6: VERSION NUMBER older than Version 2.x If the VERSION NUMBER error message is displayed, the Technology Option is using software that doesn’t fully support the drive; refer to SSD Drives. VERSION 0x0000 to 0xFFFF (TEC OPTION VER) The version of the Technology Option.

  • Page 203: Tens+Comp Calc

    1. Fixed inertia compensation for the fixed motor, transmission and load Time components. 2. Variable inertia compensation for the changing roll inertia. This is Reverse Torque especially necessary for high (negative armature current) diameter build unwinds and winders. 590+ Series DC Digital Converter...

  • Page 204: Tens+Comp Calc

    Useful for ramp rates exceeding 100 seconds. The external signal must be normalised to 100% = the maximum line ramp rate. Active only when RATE CAL = 0.00. TENSION SCALER -3.0000 to 3.0000 Scales the TENSION DEMAND which is directly connected from the TAPER CALC. function block. 590+ Series DC Digital Converter...
  • Page 205 Roll Width/Mass [481] Line Speed Setpoint [498] [483] Rate Cal [484] Normalised dv/dt [482] Filter TC & - Internally connected to Taper Calculator * - Internally connected to Diameter Calculator TENS + COMP Internal Block Diagram 590+ Series DC Digital Converter...

  • Page 206: Torque Calc

    Reverses the sign of the output clamps for over/under winding. Switch using a free digital input. Functional Description Pos. I Clamp 200% Link to [301] Overwind [434] -200% Neg. I Clamp 200% Link to [48] Current Demand [432] Tension Enable 590+ Series DC Digital Converter...

  • Page 207: User Filter

    A noisy signal that requires smoothing is connected to INPUT. The OUTPUT is connected to the destination function block. Parameter Range INPUT -300.00 to 300.00 % Reserved parameter for use by SSD Drives. OUTPUT xxx.xx % Reserved parameter for use by SSD Drives. 590+ Series DC Digital Converter...
  • Page 208 6-96 Programming Your Application 590+ Series DC Digital Converter...

  • Page 209: Trips

    2. Stop and start the converter, i.e. remove and re-apply the Start/Run signal (terminal C3 or C4, or the STOP and RUN keys on the MMI). Success is indicated by the HEALTH LED (on the unit or MMI) illuminating. The MMI will return to its original display. 590+ Series DC Digital Converter...

  • Page 210: Fault Finding

    View the switches with the drive door open: SW1 - Product Identity Switch This switch is always set to HI. Burden Switch SW2 - Burden Switch This switch is always set to HI. Power Board Product Indentity 590+ Series DC Digital Converter...
  • Page 211 40A up to 60A up to 80A (not used on standard build) SW10 Armature Voltage Calibration Power Board OFF = VA / 100 (for VA up to 875V) (factory setting) Figure 7-1 Calibration Switches 590+ Series DC Digital Converter...
  • Page 212 Adaptor Board Current Calibration Switch (Frame H) NO POWER IS CONNECTED AT THIS STAGE View the switch with the terminal cover removed: IA CAL - Armature Current Calibration Switch This switch is always set to "1" (ON). 590+ Series DC Digital Converter...

  • Page 213: Alarm Messages

    HEALTH STORE (Tag 116).This displays the hexadecimal value of the first (or only) alarm to occur causing the trip condition. The display reverts to 0x0000 when the Start (C3) input is raised (+24V). 590+ Series DC Digital Converter...

  • Page 214: Hexadecimal Representation Of Trips

    “2” in digit 2, (8+2 = 10, displayed as A) and an 8 in digit 1. This in turn represents the active trips FIELD FAILED, ENCODER FAILED, OVER VOLTS (VA) and HEATSINK TRIP (an unlikely situation). 590+ Series DC Digital Converter...

  • Page 215: Power Board Led Trip Information (Frame 4, 5 & H)

    ACCTS FAILED ACCTS PRESENT LED3 ac current transformer connection status THYRISTOR FUSES LED6 thyristor fuses status 3 PHASE FAILED FIELD HEATSINK LED2 field heatsink temperature normal HEATSINK TRIP armature heatsink temperature normal STACK THERMOSTATS LED5 590+ Series DC Digital Converter...

  • Page 216: Using The Mmi To Manage Trips

    Motor armature voltage has exceeded Loose armature connection 120% of rated volts Badly adjusted field voltage setting Badly adjusted field current loop Badly adjusted field-weakening bemf loop Badly adjusted speed loop Alarm time delay : 1.5 seconds 590+ Series DC Digital Converter...
  • Page 217 With motor stationary (AT ZERO SPEED (Alarm only operates when the STALL TRIP parameter parameter shows TRUE), current has is enabled). exceeded the STALL THRESHOLD parameter value for longer than the STALL TRIP DELAY parameter value 590+ Series DC Digital Converter...
  • Page 218 6.6ms is acceptable) Motor armature windings failure - check insulation resistance. Badly tuned current loop Faulty Converter - refer to SSD Drives ACCTS FAILED AC current transformer plug connection Check armature current transformer plug for correct to Converter power board missing installation.

  • Page 219: Symbolic Alarm Messages

    Refer to SSD Drives. Setting Trip Conditions The following parameters in the CALIBRATION menu are used to set trip conditions: OVER SPEED LEVEL SPDFBK ALM LEVEL STALL THRESHOLD STALL TRIP DELAY REMOTE TRIP DELAY 590+ Series DC Digital Converter...

  • Page 220: Viewing Trip Conditions

    The following test points are located on the control board and can be accessed through the Technology Option housing. When used with a meter, they will provide valuable information in the event of a fault. Refer to SSD Drives for further information. Technology Box...

  • Page 221: Maintenance

    You may, depending upon your knowledge of the fault, attempt the back-up of your application data now, refer to Chapter 5: “The Operator Station” - Copying an Application. If the fault clearly lies within the MMI, then return the unit for repair. 590+ Series DC Digital Converter...

  • Page 222: Returning The Unit To Ssd Drives

    Routine Maintenance and Repair Returning the Unit to SSD Drives Before calling SSD Drives Customer Service, make sure you have the following information available: Information Source Model number and serial number 590+Digital drive rating label Motor horsepower, armature current and...

  • Page 223: Technical Support Checks

    Routine Maintenance and Repair Technical Support Checks The results of the following checks will be very useful to SSD Drives’ Technical Support. Caution Please only attempt these checks if you are electrically competent. Miscellaneous Checks Check 24V present at Terminals C1 to C9 (C1 is 0V) - dc Check ±10V present at Terminals B3 and B4 (B1 is 0V) - dc...

  • Page 224: Fuse Replacement (Frame H)

    Take a note of the fuse microswitch position on the fuse assembly, do not forget, as the lead assembly will not fit if mounted in the wrong position. Reverse the above procedure for replacement. Remember to re-connect the fuse microswitches. 590+ Series DC Digital Converter...

  • Page 225: Product (Non-Regenerative)

    2. Release the two M12 screws (B, C) and remove the CT plate. 3. Remove the two M10 screws (D, E) fixing the fuse assembly to the phase assembly. 4. On the bench, replace the relevant fuse on the fuse assembly. 590+ Series DC Digital Converter...

  • Page 226: Phase Assembly Replacement (Frame H)

    (BICC BX1 - SSD Part No. EA466241) Observe all tightening torque levels, refer to Chapter 11: “Technical Specifications” - Fixing Types and Torques. 590+ Series DC Digital Converter...
  • Page 227 6. Re-fit the top baffle (either plenum cover or lower 4Q air duct) and vertical baffles. 7. Replace the fuse. 8. Re-close the swing-frame. 9. Replace the trigger board connectors. 590+ Series DC Digital Converter...

  • Page 228: Replacing The Fan (Frames 4 & 5)

    • 380, 500, 725, 830A models have a single fan matched to the auxiliary supply and connected to CONN 2. • 1580A models have two fans matched to the auxiliary supply connected to CONN 2 & 3. 590+ Series DC Digital Converter...

  • Page 229: Principle Of Operation

    In order to get the right start-up value of firing angle the knowledge of the operating BEMF is necessary. In the Converter, this is achieved by a combination of a hardware peak current detector and appropriate software algorithm. 590+ Series DC Digital Converter...

  • Page 230: Manual Tuning

    In order to disable this alarm the special "super- password" reserved for SSD Drives personnel needs to be entered. Next in the "Reserved" menu, which will then appear as a submenu of "SYSTEM", a parameter called SYS HEALTH INHIB should be set to the hexadecimal value 0x0002.
  • Page 231 This will give 1.1V average for 100% current. It will also give the operating bridge, i.e. it will be negative for the Master bridge (positive current demand) and positive for the Slave bridge (negative current demand). 590+ Series DC Digital Converter...

  • Page 232: Speed Loop

    Please refer to SSD Drives Engineering Department for assistance in the use of this feature. Current Demand Rate Limit (di/dt) Access to the di/dt limit is currently reserved for SSD Drives personnel only in the Reserved Menu. This is a limit imposed on the rate of change of the current demand. It is to be used for motors with commutation limitations, mechanical systems that cannot absorb rapid torque transients and also as a means of limiting current overshoot for large current swings (e.g.

  • Page 233: Current Control

    ("fld quench delay") it will either quench the field totally ("fld quench mode" = "quench") or will reduce it to 50% of the current or voltage setpoint ("fld quench mode" = "standby"). This applies to both current and voltage modes. 590+ Series DC Digital Converter...
  • Page 234 Control Loops 590+ Series DC Digital Converter...
  • Page 235 Parameters that have text are WORDS if their range is 0 to greater than 1 All other parameters are INT (integers) If a parameter can only be written to in Config mode, this implies that the drive is stopped. 590+ Series DC Digital Converter...

  • Page 236: Specification Table: Tag Number Order

    0 to 255 FULL MENUS MENUS Menus Same as Tag 4 CONFIGURE ENABLE SETUP PARAMETERS::CALIBRATION Same as Tag 4 SYSTEM IO RESERVED Unallocated Output,4 SETPOINT 4 SETUP PARAMETERS::SPEED Speed Loop -105.00 to 105.00 % LOOP::SETPOINTS 590+ Series DC Digital Converter...
  • Page 237 Same as Tag 19 DRIVE START DIAGNOSTICS Diagnostics Output CONTACTOR DIAGNOSTICS Unallocated Output CLOSED DRIVE ENABLE DIAGNOSTICS Diagnostics Output RAMP OUTPUT DIAGNOSTICS Ramps Output SPT SUM OUTPUT DIAGNOSTICS Setpoint Sum 1 Output POS. I CLAMP DIAGNOSTICS Diagnostics Output 590+ Series DC Digital Converter...
  • Page 238 Output 126 MIN SPEED SETUP PARAMETERS::RAMPS Ramps 0.00 to 100.00 % 128 ANOUT 1 SETUP PARAMETERS::AUX I/O Aux I/O -100.00 to 100.00 % 129 ANOUT 2 SETUP PARAMETERS::AUX I/O Aux I/O -100.00 to 100.00 % 590+ Series DC Digital Converter...
  • Page 239 182 FIELD I CAL. SETUP PARAMETERS::CALIBRATION Calibration 0.9800 to 1.1000 183 FIELD DEMAND DIAGNOSTICS Field Control Output 184 FLD.FIRING ANGLE DIAGNOSTICS Field Control Output 185 FLD.QUENCH DELAY SETUP PARAMETERS::FIELD CONTROL Field Control 0.0 to 600.0 SECS 590+ Series DC Digital Converter...
  • Page 240 221 MMI FILTER T.C. RESERVED Reserved 0 to 20000 222 PRED STEP RESERVED Reserved 0x0000 to 0xFFFF 223 SCAN THRESHOLD RESERVED Reserved 0x0000 to 0xFFFF 224 STALL TRIP DELAY SETUP PARAMETERS::CALIBRATION Calibration 0.1 to 600.0 SECS 590+ Series DC Digital Converter...
  • Page 241 0.1 to 600.0 SECS 258 MIN VALUE SETUP PARAMETERS::RAISE/LOWER Raise/Lower -300.00 to 300.00 % 259 MAX VALUE SETUP PARAMETERS::RAISE/LOWER Raise/Lower -300.00 to 300.00 % 260 RAISE/LOWER DEST SYSTEM::CONFIGURE I/O::BLOCK Raise/Lower 0 to 639 DIAGRAM Output 590+ Series DC Digital Converter...
  • Page 242 -300.00 to 300.00 % 296 FILTER OUTPUT RESERVED User Filter Output,4 297 SPEED ERROR DIAGNOSTICS Diagnostics Output 298 CURRENT FEEDBACK DIAGNOSTICS Diagnostics Output 299 CURRENT DEMAND DIAGNOSTICS Diagnostics Output 300 FIELD I FBK. DIAGNOSTICS Diagnostics Output 590+ Series DC Digital Converter...
  • Page 243 352 LOGIC 7 SYSTEM::miniLINK Minilink Same as Tag 18 353 LOGIC 8 SYSTEM::miniLINK Minilink Same as Tag 18 354 PARAMETER SAVE PARAMETER SAVE 0:UP TO ACTION 1:REQUESTED 355 RAMP RATE SETUP PARAMETERS::JOG/SLACK Jog/Slack 0.1 to 600.0 SECS 590+ Series DC Digital Converter...
  • Page 244 390 SOURCE TAG SYSTEM::CONFIGURE I/O::INTERNAL Link 11 0 to 639 LINKS::LINK 11 391 DESTINATION TAG SYSTEM::CONFIGURE I/O::INTERNAL Link 11 0 to 639 LINKS::LINK 11 392 ADVANCED SYSTEM::CONFIGURE I/O::INTERNAL Link 11 Same as Tag 18 LINKS::LINK 11 590+ Series DC Digital Converter...
  • Page 245 421 MAIN CURR. LIMIT SETUP PARAMETERS::CURRENT LOOP Current Loop 0.00 to 200.00 % 422 RESET VALUE SETUP PARAMETERS::RAMPS Ramps -300.00 to 300.00 % 423 INPUT 2 SETUP PARAMETERS::SETPOINT SUM 1 Setpoint Sum 1 -200.00 to 200.00 % 590+ Series DC Digital Converter...
  • Page 246 451 SPT SUM OUTPUT SETUP PARAMETERS::SPECIAL Setpoint Sum 2 Output BLOCKS::SETPOINT SUM 2 452 TAPERED DEMAND SETUP PARAMETERS::SPECIAL Taper Calc. Output BLOCKS::TAPER CALC. 453 RAMP RATE SETUP PARAMETERS::SPECIAL Diameter Calc. 0.1 to 600.0 SECS BLOCKS::DIAMETER CALC. 590+ Series DC Digital Converter...
  • Page 247 SETUP PARAMETERS::SPECIAL Tension & Comp -100.00 to 100.00 BLOCKS::TENS+COMP CALC. 484 NORMALISED dv/dt SETUP PARAMETERS::SPECIAL Tension & Comp -300.00 to 300.00 % BLOCKS::TENS+COMP CALC. 485 INERTIA COMP O/P SETUP PARAMETERS::SPECIAL Tension & Comp Output BLOCKS::TENS+COMP CALC. 590+ Series DC Digital Converter...
  • Page 248 Tec Option Output 507 TEC OPTION VER SERIAL LINKS::TEC OPTION Tec Option Output 508 TEC OPTION OUT 1 SERIAL LINKS::TEC OPTION Tec Option Output 509 TEC OPTION OUT 2 SERIAL LINKS::TEC OPTION Tec Option Output 590+ Series DC Digital Converter...
  • Page 249 64:DC 2Q 2700A 40 D 65:DC 4Q 1200A 60 D 66:DC 2Q 1200A 60 D 67:DC 4Q 1700A 60 D 68:DC 2Q 1700A 60 D 69:DC 4Q 2200A 60 D 70:DC 2Q 2200A 60 D 590+ Series DC Digital Converter...
  • Page 250 0x0000 to 0xFFFF 530 PNO 47 RESERVED Output,4 531 PNO 55 RESERVED 0x0000 to 0xFFFF 532 PNO 63 RESERVED 0x0000 to 0xFFFF 533 PNO 71 RESERVED 0x0000 to 0xFFFF 534 PNO 95 RESERVED 0x0000 to 0xFFFF 590+ Series DC Digital Converter...
  • Page 251 0.00 to 100.00 % 579 ACCEL 1 SETUP PARAMETERS::SRAMP::RATE SET 0.00 to 100.00 % 580 DECEL 1 SETUP PARAMETERS::SRAMP::RATE SET 0.00 to 100.00 % 581 ACCEL JERK 1 SETUP PARAMETERS::SRAMP::RATE SET 0.00 to 100.00 % 590+ Series DC Digital Converter...
  • Page 252 617 FIELD I THRESH SETUP PARAMETERS::FIELD CONTROL 0.00 to 100.00 % 618 UP TO FIELD SETUP PARAMETERS::FIELD CONTROL Output 620 INVERT SETUP PARAMETERS::RAMPS Same as Tag 43 623 EXTENDED PLL RESERVED Same as Tag 43 590+ Series DC Digital Converter...

  • Page 253: Parameter Table: Mmi Menu Order

    |__[086] SPT SUM OUTPUT |__[085] RAMP OUTPUT |__[572] PRESET O/P |__[589] SRAMP OUTPUT |__[593] OUTPUT FPM |__[063] SPEED SETPOINT |__[057] TERMINAL VOLTS |__[060] BACK EMF |__[605] ARM VOLTS FBK |__[308] TACH INPUT |__[058] UNFIL.TACH INPUT 590+ Series DC Digital Converter...
  • Page 254 |__[254] TAKE UP 2 |__[225] CRAWL SPEED |__[228] MODE |__[355] RAMP RATE |__RAISE/LOWER |__[255] RESET VALUE |__[256] INCREASE RATE |__[257] DECREASE RATE |__[261] RAISE INPUT |__[262] LOWER INPUT |__[258] MIN VALUE |__[259] MAX VALUE |__[307] EXTERNAL RESET 590+ Series DC Digital Converter...
  • Page 255 |__[412] RATIO 1 |__[413] RATIO 2 |__[418] DIVIDER 1 |__[414] DIVIDER 2 |__[408] ENABLE |__[409] INT. DEFEAT |__[403] FILTER T.C. |__[473] MODE |__[474] MIN PROFILE GAIN |__[475] PROFILED GAIN |__TENS+COMP CALC. |__[487] STATIC COMP |__[488] DYNAMIC COMP 590+ Series DC Digital Converter...
  • Page 256 |__[175] EMF LEAD |__[176] EMF LAG |__[177] EMF GAIN |__[179] MIN FLD.CURRENT |__[178] MAX VOLTS |__[191] BEMF FBK LEAD |__[192] BEMF FBK LAG |__[185] FLD.QUENCH DELAY |__[186] FLD. QUENCH MODE |__CURRENT PROFILE |__[032] SPD BRK1 (LOW) 590+ Series DC Digital Converter...
  • Page 257 |__[119] I DMD. ISOLATE |__[015] CUR.LIMIT/SCALER |__SPEED LOOP |__[014] SPD.PROP.GAIN |__[013]SPD.INT.TIME |__[202] INT. DEFEAT |__[595] PRESET TORQUE |__[604] PRESET T SCALE |__[049] ENCODER SIGN |__[047] SPEED FBK SELECT |__[547] SPD.FBK.FILTER |__[554] ENCODER FILTER Reserved |__ADVANCED 590+ Series DC Digital Converter...
  • Page 258 |__[500] TEC OPTION TYPE |__[501] TEC OPTION IN 1 |__[502] TEC OPTION IN 2 |__[503] TEC OPTION IN 3 |__[504] TEC OPTION IN 4 |__[505] TEC OPTION IN 5 |__[506] TEC OPTION FAULT |__[507] TEC OPTION VER 590+ Series DC Digital Converter...
  • Page 259 |__[239] CALIBRATION |__[240] MAX VALUE |__[241] MIN VALUE |__[250] DESTINATION TAG |__ANIN 5 (A6) |__[242] CALIBRATION |__[243] MAX VALUE |__[244] MIN VALUE |__[247] DESTINATION TAG |__ANALOG OUTPUTS |__ANOUT 1 (A7) |__[245] % TO GET 10V 590+ Series DC Digital Converter...
  • Page 260 |__[260] RAISE/LOWER DEST |__[573] PRESET DEST |__[590] SRAMP DEST |__INTERNAL LINKS |__LINK 1 |__[364] SOURCE TAG |__[365] DESTINATION TAG |__LINK 2 |__[366] SOURCE TAG |__[367] DESTINATION TAG |__LINK 3 |__[368] SOURCE TAG |__[369] DESTINATION TAG |__LINK 4 590+ Series DC Digital Converter...
  • Page 261 |__[356] TOTAL I DMD Reserved |__[608] phang dg Reserved |__[609] phangE_n dg Reserved |__[623] EXTENDED PLL Reserved |__[276] PLL PROP Reserved |__[277] PLL INT Reserved |__[386] FILTER T.C. Reserved |__[279] ARM ENDSTOP Reserved |__[283] SCAN TC Reserved 590+ Series DC Digital Converter...
  • Page 262 |__[351] LOGIC 6 |__[352] LOGIC 7 |__[353] LOGIC 8 |__[354] PARAMETER SAVE |__CONFIGURE DRIVE |__[039] CONFIGURE ENABLE |__[521] NOM MOTOR VOLTS |__[523] ARMATURE CURRENT |__[524] FIELD CURRENT |__[543] ZERO CAL INPUTS Reserved |__[209] FLD.CTRL MODE 590+ Series DC Digital Converter...
  • Page 263 10-29 Parameter Specification Table |__[210] FLD.VOLTS RATIO |__[421] MAIN CURR. LIMIT |__[018] AUTOTUNE |__[047] SPEED FBK SELECT |__[024] ENCODER LINES |__[022] ENCODER RPM |__[049] ENCODER SIGN |__[013] SPD.INT.TIME |__[014] SPD.PROP.GAIN 590+ Series DC Digital Converter...
  • Page 264 10-30 Parameter Specification Table 590+ Series DC Digital Converter...

  • Page 265: S P E C I F I C A T I O N S

    EN61800-3 (1997) Table 11 : conducted emissions when installed in accordance with the instructions in Chapter 3. Refer to "Mounting the Converter". EN61800-3 (1997) Immunity requirements EN61800-3 (1997) Table 12 Radiated emissions If fitted with specified EN61800-3 (1997) restricted distribution: conducted emissions external filters (except Frame H) 590+ Series DC Digital Converter...

  • Page 266: Electrical Ratings - Power Circuit

    140% † These products are suitable for supplies up to 690V ac and armature voltages of 750V dc, hence output power ratings can be increased by up to 150% 590+ Series DC Digital Converter...

  • Page 267: Power Supply Details

    0.5A at 115V ac 0.25A at 230V ac Fan current for integral fans: refer to Cooling, page 11-19. The remainder is available for driving the AC Contactor Contactor Output 3A maximum at the auxiliary voltage 590+ Series DC Digital Converter...

  • Page 268: Ac Line Choke (Frames 1, 2, 3, 4 & 5)

    20 µH CO466709U073 15 µH CO466709U083 Frame 5 (2 chokes required) 0831-1200 20 µH CO466709U073 0831-1200 5 µH CO466709U120 (use with transformer only) 1201-1580 15 µH CO466709U083 1201-1580 5 µH CO466709U160 (use with transformer only) 590+ Series DC Digital Converter...

  • Page 269: Ac Line Choke (Frame H)

    Frame 3 1 off CO467844U180 1 off CO467843U340 Frame 4 2 off CO467843U340 2 off CO467843U340 3 off CO467843U340 3 off CO467843U340 Frame 5 1580 (please contact SSD Drives) Frame H 1200-2700 (please contact SSD Drives) 590+ Series DC Digital Converter...

  • Page 270: Power Semiconductor Protection Fuses (Frames 1, 2, 3, 4 & 5)

    * Ferrule fuse 14 x 51mm, for use in ST14 Fuse Holder (CP054175) We recommend that all 590+ drives are protected by semiconductor fuses. 1200-2700A units are fitted with internal fuses: • the 4Q (590+) units have limb fuses • the 2Q (591+) units have line fuses 590+ Series DC Digital Converter...

  • Page 271: Power Supply Fuses

    Units with or without external filters are suitable for use on earth referenced (TN) supplies, but (TN) and (IT) units used with a filter are not recommended for non-earth referenced (IT) supplies.. Earth Leakage Current >50mA (all models) 590+ Series DC Digital Converter...

  • Page 272: Terminal Definitions (Digital/Analog Inputs & Outputs)

    Calibration Option Card only. when the two option Output Capacity 10V at 5mA. Short circuit protected modules are fitted on the Output Update Rate 10ms control board. Output Overdrive Capability 10%, i.e. maximum output 11V 590+ Series DC Digital Converter...

  • Page 273: Terminal Information - Power Board (Frames 1, 2, 3, 4 & 5)

    The supply must be derived from L1 (Red) and L2 (Yellow) phases directly or indirectly through a transformer. L1 must be connected to FL1, and L2 to FL2. 590+ Series DC Digital Converter...
  • Page 274 Main contactor Neutral Auxiliary Supply Voltage 4 (D6) coil This terminal is internally connected to the Con N auxiliary supply neutral and provides a convenient connection point for the contactor coil neutral connection. 590+ Series DC Digital Converter...
  • Page 275 Terminals Th1 and Th2 must be jumpered if overtemperature sensors are not used. Thermistor Isolated Thermistor Input - negative See description Therm - (THERM-) See description above Protective ground – incoming ground STUDS Protective ground – motor ground STUDS Protective ground STUDS 590+ Series DC Digital Converter...

  • Page 276: Terminal Information - Control Board

    Bipolar Mode Output Output +10V= 200% output current forward. The output can be selected -10V = 200% output current reverse. as either Bipolar or Unipolar Mode Unipolar by the Armature I parameter. +10V= 200% output current. 590+ Series DC Digital Converter...
  • Page 277 +24V, the controller Threshold +16V operates normally. When the Coast Stop is at zero volts or open circuit, the main contactor is open and the drive no longer operates. The motor coasts to rest. 590+ Series DC Digital Converter...

  • Page 278: Terminal Information - Control Board

    Threshold +16V clamps. With no connection, i.e., false, Analog I/P 5 provides a unipolar current limit. When true, Analog I/P5 is the positive current clamp, Analog I/P 4 is the negative current clamp 590+ Series DC Digital Converter...

  • Page 279: Terminal Information - Control Board

    1, 2 & 3 and C9 should not exceed 300mA. Some typical loads are given below: Microtach : 75mA Relays : 50mA each Fiber Optic ancillaries : 50mA each DeviceNetTechnology Box : 50mA 590+ Series DC Digital Converter...

  • Page 280: Terminal Information (Frame H)

    Control Relay is “De-energised”, a leakage current of approximately 2mA can be expected and this should be considered when interfacing to these terminals. Typically, there could be the energisation of very sensitive relays. 590+ Series DC Digital Converter...

  • Page 281: Terminal Information - Option Boards

    From all other wiring (noisy) From all other wiring wiring (clean) (sensitive) Length Limitations Unlimited 50 metres As short as possible 25 metres With External Filter Shield to Ground Both ends Both ends Converter end only Connection 590+ Series DC Digital Converter...

  • Page 282: Wire Sizes And Termination Tightening Torques (Frames 1, 2, 3, 4 & 5)

    A+, A- 23Nm (204 lb-in) L1, L2, L3 23Nm (204 lb-in) Grounding terminal 6.8Nm (60 lb-in) FL1, FL2 0.8Nm (7 lb-in) F+, F- 0.8Nm (7 lb-in) Auxiliary supply, contactor and 0.6Nm (5 lb-in) motor thermistor 590+ Series DC Digital Converter...

  • Page 283: Termination Tightening Torque (Frame H)

    Fans supplied with Frame H units have an air flow rate per fan of 850m³/hr at 250 Pascal Fan Ratings: 115V ac 50Hz, 1.67A, 177W, 2750 rpm, motor run capacitor 18µF 115V ac 60Hz, 2.21A, 240W, 2660 rpm, motor run capacitor 18µF 590+ Series DC Digital Converter...

  • Page 284: Spares List

    CM466762U002 AH470372U002 CURRENT AH465315U001 CM466762U002 * Do not attempt to upgrade by fitting a later software version Control Board. You may experience hardware compatiblity problems. If in doubt, contact SSD Drives. Frame 1 Product Power Board Terminal Board Armature Field Bridge Fan...
  • Page 285 590P/0380/600/ AH466701U003 AH466704U002 AH466703U002 CF466796U018 591P/0500/600/ AH466701U003 AH466704U002 AH466703U002 CF466768U018 590P/0500/600/ AH466701U003 AH466704U002 AH466703U002 CF466768U018 591P/0725/600/ AH466701U003 AH466704U002 AH466703U002 CF466697U018 590P/0725/600/ AH466701U003 AH466704U002 AH466703U002 CF466697U018 591P/0830/600/ AH466701U003 AH466704U002 AH466703U002 CF466767U018 590P/0830/600/ AH466701U003 AH466704U002 AH466703U002 CF466767U018 590+ Series DC Digital Converter...
  • Page 286 591P/1580/220/ CF466767U016 CF385522U016 CW464320U016 LA466711U001 LA466711U002 590P/1580/220/ CF466767U016 CF385522U016 CW464320U016 LA466711U001 LA466711U002 591P/1580/500/ CF466767U016 CF385522U016 CW464320U016 LA466711U001 LA466711U002 590P/1580/500/ CF466767U016 CF385522U016 CW464320U016 LA466711U001 LA466711U002 591P/1580/600/ CF466767U018 CF385523U018 CW464320U018 LA466711U001 LA466711U002 590P/1580/600/ CF466767U018 CF385523U018 CW464320U018 LA466711U001 LA466711U002 590+ Series DC Digital Converter...
  • Page 287 590P/1200/690/ LA466030U002 LA466059U112 CS466261U035 DL466242 591P/1700/690/ LA466030U002 LA466059U117 CS466260U080 DL466242 590P/1700/690/ LA466030U002 LA466059U117 CS466261U055 DL466242 591P/2200/690/ LA466030U002 LA466059U122 CS466260U100 DL466242 590P/2200/690/ LA466030U002 LA466059U122 CS466261U070 DL466242 591P/2700/690/ LA466030U002 LA466059U127 CS466260U125 DL466242 590P/2700/690/ LA466030U002 LA466059U127 CS466261U090 DL466242 590+ Series DC Digital Converter...
  • Page 288 11-24 Technical Specifications 590+ Series DC Digital Converter...

  • Page 289: Requirements For Emc Compliance

    ONVERTER Caution The integration of this product into other apparatus or systems is not the responsibility of SSD Drives, with respect to applicability, effectivity, or safety of operation of the other apparatus or systems. Requirements for EMC Compliance All Variable Speed Drives (VSDs) potentially produce electrical emissions which are radiated into the environment and conducted back into the ac supply.

  • Page 290: Control/Signal Emc Earth Connections

    Causing RCDs (Residual Current Devices) to trip due to increased high frequency earth current. • Producing increased heating inside the EMC ac supply filter from the increased conducted emissions. These effects can be overcome by adding chokes at the output of the VSD. 590+ Series DC Digital Converter...

  • Page 291: Emc Installation Options

    Star Point Earth Metal Work Earth * As short as possible AC Supply Armoured/screened cable (0.3m (1 foot) maximum) Use an additional PE conductor where PE is <10mm cross-section Figure 12-1 EMC and Safety Earthing Cabling 590+ Series DC Digital Converter...

  • Page 292: Star Point Earthing

    Used for signal/control screened cables which do not go directly to the VSD. Place this busbar as close as possible to the point of cable entry. `U’ clamp the screened cables to the busbars to ensure an optimum HF connection. 590+ Series DC Digital Converter...

  • Page 293: Sensitive Equipment

    Office personal computers • Capacitive devices such as proximity sensors and level transducers • Mains borne communication systems • Equipment not suitable for operation in the intended EMC environment, i.e. with insufficient immunity to new EMC standards 590+ Series DC Digital Converter...

  • Page 294: Requirements For Ul Compliance

    Table 12-1 Short Circuit Protection Requirements Short Circuit Ratings These products are suitable for use on a circuit capable of delivering not more than (the value shown in Table 12-2) RMS Symmetrical Amperes, 500V maximum. 590+ Series DC Digital Converter...

  • Page 295: Field Wiring Temperature Rating

    420A 2 x 4/0 AWG 230A LA386000U830 2 x 250kcmil 255A 2 x 300kcmil 285A Note: 1580A controller requires two LA386000U830 kits. Fuse Replacement Information For fuse replacement information, refer to Chapter 11: “Technical Specifications”. 590+ Series DC Digital Converter...

  • Page 296: Recommended Wire Sizes (Frames 1, 2, 4 & 5)

    North American Output Number of North American Size Current Conductors Wire Size Current Conductors Wire Size 1200 1100 1200 Main 1700 1550 1700 Power 2200 2000 2200 2700 2450 2700 Field AWG 8 AWG 8 590+ Series DC Digital Converter...

  • Page 297: European Directives And The Ce Mark

    EMC Directive. CE Marking for Low Voltage Directive When installed in accordance with this manual, the 590+ Series Converter is CE marked by SSD Drives Ltd in accordance with the low voltage directive (S.I. No. 3260 implements this LVD directive into UK law).

  • Page 298: Legal Requirements For Ce Marking

    IMPORTANT: Professional end users with EMC expertise who are using drive modules and cubicle systems defined as components who supply, place on the market or install the relevant apparatus must take responsibility for demonstrating EMC conformance and applying the CE mark and issuing an EC Declaration of Conformity. 590+ Series DC Digital Converter...

  • Page 299: Which Standards Apply

    Radiated RF Emission Table 12 EN61800-3 (1997) ✓ ✓ Environment Table 9 Conducted RF Emission EN61800-3 (1997) ✓ ✓ Table 11 EN61800-3 (1997) ✓ ✓ ✓ ✓ Immunity 2nd Environment Table 12-1 Application of Standard 590+ Series DC Digital Converter...
  • Page 300 RESPONSIBILITY T O CONFORM WIT H EMC DIRECTIVE. SSD EMC CHARACTERIST ICS AND MANUFACT URERS DECLARATION MAY BE USED AS A BASIS IN T HE OVERALL PRODUCT JUST IFICAT ION Figure 12-3 SSD Drives' EMC `CE' Mark Validity Chart 590+ Series DC Digital Converter...

  • Page 301: Certificates

    Article 13 and Annex III, (EMC DIRECTIVE) (LOW VOLTAGE DIRECTIVE) the unit is used directive for We SSD Drives Limited, address as below, as relevant electrical We SSD Drives Limited, address as below, declare under our sole responsibility that the apparatus.
  • Page 302 12-14 Certification for the Converter 590+ Series DC Digital Converter...

  • Page 303: Standard Equipment

    TH 3 ("regen" - 4Q) TH 2 ("motor" - 2Q) CONN 24 (to fan 24V dc) CONN 1 (to terminal board) LK10 RLY1 CONN 2 Figure 13-1 590+ Power Board 4 Quad (AH470280U001, U002, U003, U004) 590+ Series DC Digital Converter...
  • Page 304 DC CT field current feedback +24V +15V control SMPS main contactor pilot -15V -24V motor thermistor isolated motor overtemperature Figure 13-3 Connection Diagram for Power Board and Terminal Board - AH470280 (Frame 1) 590+ Series DC Digital Converter...

  • Page 305: Ah470330 (Frame 2)

    CONN 46 (fan) TB 13 SMPS transformer CONN 27 CONN 16 transformer option 3 phase and main contactor field fuses coil aux. fuse CONN 17 CONN 44 Terminal Board Figure 13-4 590+ Power Board 4 Quad (AH470330) 590+ Series DC Digital Converter...
  • Page 306 M2/V Motor M3/W +24V supply shorting connector Motor motor isolated motor overtemperature Thermistor thermistor MC coil +24V +15V control SMPS main contactor -15V pilot MC coil -24V transfomer option Figure 13-5 AH470330 (Frame 2) 590+ Series DC Digital Converter...

  • Page 307: Ah385851U002, U003, U004, U005 (Frame 3)

    50/60Hz. The auxiliary supply fuse FS1 provides protection of the high voltage elements. (F-) (F+) +24V (F13) (F17) (F14) TRANSFORMER (TH1) (TH4) (TH3) (TH6) (TH5) (TH2) EX A+ EX A- Figure 13-6 591 Power Board 2 Quad (AH385851U003, U004) 590+ Series DC Digital Converter...
  • Page 308 F25 to F22 , and move the blue wire from F21 to F25. The external coil supply can now be switched using a volt- free contact between terminals D5 and D6. 590+ Series DC Digital Converter...
  • Page 309 13-7 Standard and Optional Equipment Figure 13-7 2 Quad Power Circuit - using AH385851U003, U004 (Frame 3) 590+ Series DC Digital Converter...
  • Page 310 (F-) (F+) +24V (F13) (F17) (F14) TRANSFORMER (TH1) (TH10) (TH3) (TH12) (TH5) (TH8) (TH7) (TH4) (TH9) (TH6) (TH11) (TH2) EX A+ EX A- Figure 13-8 590 Power Board 4 Quad (AH385851U002, U005) - (Frame 3) 590+ Series DC Digital Converter...
  • Page 311 13-9 Standard and Optional Equipment Figure 13-9 4 Quad Power Circuit - using AH385851U002, U005 (Frame 3) 590+ Series DC Digital Converter...

  • Page 312: Ah466701U001, U002, U003 (Frames 4 & 5)

    SMPS element providing a regulated +5V dc rail. The SMPS operates over an input voltage range of 110V to 240V ac ±10%, 50/60Hz. Figure 13-10 590+/591+ Power Board, 4 Quad and 2 Quad (AH466701) 590+ Series DC Digital Converter...
  • Page 313 13-11 Standard and Optional Equipment Figure 13-11 4 Quad Power Circuit – Frame 4 & 5 Units using AH466701 590+ Series DC Digital Converter...
  • Page 314 13-12 Standard and Optional Equipment Figure 13-12 2 Quad Power Circuit –Frame 4 & 5 Units using AH466701 590+ Series DC Digital Converter...

  • Page 315: Ah466001U001, U101 (Frame H)

    SMPS board and main contactor transformer ACCTS Power Board coding supply, phase rotation and 3-phase present to control board armature voltage fuse feedback microswitch (to field board) PL11 (to 4Q trigger boards) (motor voltage feedback) 590+ Series DC Digital Converter...
  • Page 316 13-14 Standard and Optional Equipment Figure 13-13 2 Quad Power Circuit – Frame H Units using AH466001U001 590+ Series DC Digital Converter...
  • Page 317 13-15 Standard and Optional Equipment Figure 13-14 4 Quad Power Circuit – Frame H Units using AH466001U001 590+ Series DC Digital Converter...

  • Page 318: Optional Equipment

    An SSD Drives application manual detailing EMC requirements 590 Digital Section Control HA388664 An SSD Drives application manual detailing the use of the block diagram to implement open and closed loop control of driven web section rolls 590 Digital Closed Loop Centre Winder...

  • Page 319: Microtach Option Board

    13-17 Standard and Optional Equipment Microtach Option Board ENCODER There are two kinds of SSD Drives’ Microtach, each requiring a different board: 5701/5901 MICROTACH • 5701 Microtach (plastic fibre) OPTION BOARD • 5901 Microtach (glass fibre) If fitted, refer to the Microtach Technical COMMS Manual for further information.

  • Page 320: Combined Tacho And Encoder Feedback

    The option allows the 590+ Converter to be controlled as part of a system. The system can also comprise other SSD Drives products such as the 605 and 584SV Inverters, or any other equipment using the same Main Serial Port (P1) protocol.

  • Page 321: C O M M U N I C A T I O N S Communications Technology Option

    2. UDP Support: It can be used to upload information from a PC 3. 5703 Support: An SSD Drives' 5703 Setpoint Repeater Unit can be connected The port is an un-isolated RS232, 9600 Baud (default), supporting the standard EI BISYNCH ASCII communications protocol, contact SSD Drives for further information.

  • Page 322: Udp Menu Structure

    • When the Converter says RECEIVING, begin the file transmission. • The file ends in a :00000001FF which the Converter uses to close the file. • As indicated, reset the Converter by pressing the E key. 590+ Series DC Digital Converter...
  • Page 323 "additional speed demand" and the output to the "speed demand". TRUNKING FIBRE OPTIC OUTPUTS DRIVE 4-WAY CONNECTOR 5703/1 RAIL 4-WAY CONNECTOR RECEIVER P3 PORT TRANSMITTER TRANSMITTER TRUNKING PREFORMED 4-WAY CABLE Figure 14-1 5703/1 Product Outline Drawing 590+ Series DC Digital Converter...

  • Page 324: Commissioning The 5703/1

    Alternatively, this input may be used for a local analog trim. POWER FROM DRIVE +24V dc RS232 TO DRIVE RS232 INPUT OUTPUT BUFFER FIBRE OPTIC O/P 1 FIBRE OPTIC I/P FIBRE OPTIC O/P 2 3 WAY JUMPER Figure 14-2 Wiring Diagram for 5703/1 Speed Repeater 590+ Series DC Digital Converter...

  • Page 325: Error Codes

    >03C2 Framing or overrun error >04C8 Attempt to read from a write-only parameter >05C8 Attempt to write to a read-only parameter >07C7 Invalid message format >07C8 Invalid data (encoding error) >08C8 Data out of range 590+ Series DC Digital Converter...
  • Page 326 14-6 Serial Communications 590+ Series DC Digital Converter...

  • Page 327: Block Diagrams

    Converter by performing a PARAMETER SAVE. Refer to Chapter 5: “The Operator Station” - Saving Your Application. To return to the default application, refer to Chapter 5: “The Operator Station” - Menu Shortcuts and Special Key Combinations. 590+ Series DC Digital Converter...
  • Page 328 15-2 The Default Application 590+ Series DC Digital Converter...

  • Page 329: Programming Block Diagram - Sheet 1

    200.0 % – [ 93] IMAX BRK 1 (SPD1) – 0.0 s – [185] FLD. QUENCH DELAY – 200.0 % – [ 33] IMAX BRK 2 (SPD2) – QUENCH – [186] FLD. QUENCH MODE – Programming Block Diagram - Sheet 1 590+ Series DC Digital Converter...

  • Page 330: Programming Block Diagram - Sheet 2

    DRIVE RUNNING [376] – FALSE SWITCH – [398] MODE – OFF – [352] LOGIC 7 – – CONTACTOR CLOSED [ 83] – OFF OFF – [353] LOGIC 8 – Programming Block Diagram - Sheet 2 590+ Series DC Digital Converter...

  • Page 331: Programming Block Diagram - Sheet 3

    20.00 % – [614] DECEL 1 JERK 2 – 0.0 – [568] INPUT 4 – 0.0 – [569] INPUT 5 – 0.0 – [570] INPUT 6 – 0.0 – [571] INPUT 7 – Programming Block Diagram - Sheet 3 590+ Series DC Digital Converter...

  • Page 332: Main Block Diagram

    TACH INPUT [258] [23] MIN VALUE BACK EMF [256] ANALOG TACH CAL LOGIC DIAGNOSTIC INCREASE RATE [257] USER-CONFIGURABLE LINK JOG/SLACK DECREASE RATE [123] TAG NUMBER AUX JOG JOG & TAKEUP SLACK MODE START Main Block Diagram 590+ Series DC Digital Converter...

  • Page 333: Field Control Block Diagram

    [209] [178] [20] FIELD ENABLE FIELD CONTROL MODE [174] MAX VOLTS ARMATURE V CAL FIELD WEAK ENABLE TERMINAL VOLTS VALUE SET-UP PARAMETER LOGIC SET-UP PARAMETER VALUE DIAGNOSTIC LOGIC DIAGNOSTIC TAG NUMBER Field Control Block Diagram 590+ Series DC Digital Converter...

  • Page 334: Start/Healthy Logic Block Diagram

    FIELD FAIL 3 PHASE FAILED PHASE LOCK FAILED DELAY MC CLOSED SIGNAL PROGRAM STOP PROG STOP MAIN CONTACTOR COAST STOP TIMEOUT NORMAL STOP AT ZERO SPEED TIMEOUT PROGRAM STOP AT ZERO SPEED Start/Healthy Logic Block Diagram 590+ Series DC Digital Converter...

  • Page 335: Functional Block Diagram

    -15V NON- ISOLATED TX - PROGRAM START QUENCH RS422 STOP POWER SUPPLY RX + SERIAL SUPPLY RX - P2 PORT PROGRAM STOP PROGRAM STOP START CONTACTOR CONTROL DELAY RELAY COAST STOP STOP Functional Block Diagram 590+ Series DC Digital Converter...
  • Page 336 15-10 The Default Application 590+ Series DC Digital Converter...
  • Page 337 8/12/03 Vibration details amended, page 11-1 (17756) Other minor amendments HA466461U003 - Various small changes. 18293 4/8/04 Change of company name and logo to SSD Drives Ltd. 18354 1/11/04 Improved warningson motor rotatin during Autotune. 18826 07/11/05 Various small amendments.

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