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BMK-16i
Soyer BMK-16i Manuals
Manuals and User Guides for Soyer BMK-16i. We have
2
Soyer BMK-16i manuals available for free PDF download: Operating Instructions Manual
Soyer BMK-16i Operating Instructions Manual (88 pages)
Stud Welder
Brand:
Soyer
| Category:
Welding System
| Size: 0 MB
Table of Contents
Table of Contents
9
Operating Instructions
3
1 General
12
The Following Should be Principally Observed
12
Application
13
Information on the Documentation
13
Chapters of Operating Instructions
14
Information on Operating Instructions
14
Conduct in the Case of Malfunctions
15
Information on the Product
13
Type Plate
13
Contacts and Service Address
15
2 Description of Stud Welder
16
Short-Cycle Drawn Arc Technology
16
Stud Welding
17
Drawn Arc Welding with Shielding Gas
17
Drawn Arc Welding with Ceramic Ferrules
17
Manual Electric Welding / TIG Welding
18
Manual Electric Welding (Electrode Welding)
18
TIG Welding
19
View / Dimensions
20
Technical Data
21
Circuit Diagram of BMK-16I
22
Wiring Diagram
22
Wiring Diagram of Modules
22
BMK-16I Interfaces
23
CNC Interface
23
3 Safety Instructions
24
Description of Reference Signs in the Operating Instructions
24
Dangers in the Case of Non-Compliance with Safety Instructions
25
Safety Instructions for the Operator/User
25
Safety-Conscious Working
25
Staff Qualification and Training
25
Before Starting to Weld
26
Safety Precautions at Installation Site
26
The Following Should be Observed before Starting the System
26
Inadmissible Operating Methods
27
Safety Instructions for Maintenance, Inspection and Assembly
27
Unauthorized Retrofit and Spare Parts Production
27
Working with the Stud Welding Equipment
27
Stopping the Stud Welder
28
The "S" Symbol
28
4 Installation of Stud Welder
29
Front and Rear View
31
Operating Elements
32
Display Elements
33
LED Display (Item 4, Chapter 5.1)
34
Connecting Elements
35
Symbols
36
5 Start-Up
31
Preparation for Start-Up
37
Earth Connection
37
Connection of Stud Welding Gun
38
Gas Supply
38
Power Supply
39
Adjustment of Operating Modes
39
Starting the Stud Welder
39
Operating Modes / Parameters
39
Special Functions
45
Special Function "Erasing the Working Storage
45
Special Function "Display of Operating Counter
45
Special Function "Setting the Type of Feeder and Its Functions
46
Special Function "Selection of Language. Display of Software Version Number
47
Special Function "Setting the Feeder Operation
48
Setting Welding Parameters for Standard Welding Operation
49
Welding Parameters for Welding Operation
52
Minimum Sheet Thickness When Welding with Drawn Arc Operation
52
6 Operation
49
Welding Operation with Shielding Gas
53
Preparation of Gas Supply
54
Instructions for Welding with Shielding Gas
55
Welding Operation with Ceramic Ferrules
55
Instructions for Welding with Ceramic Ferrules
56
Stopping the Stud Welder
56
7 Quality Control (Stud Welding)
57
Demands on the Company
57
General
57
Test Execution
58
Production of Samples
58
Visual Inspection
58
Bend Test
59
Tensile Test
60
8 Maintenance
61
Cleaning
61
Detergents
61
Important Instructions
61
Replacement of Components
62
9 Spare Parts List for BMK-16I
63
Spare Parts for BMK-16I
63
10 Troubleshooting
64
Malfunctions
65
11 Transport and Storage
68
12 Terms of Warranty
68
Appendix A / Short-Cycle Drawn Arc Stud Welding
70
1 General
71
Appendix A / Adjustment of Drawn Arc and Short-Cycle Drawn Arc Stud Welding Guns
71
2 Adjustment of Stud Welding Gun
72
Stud Holder for Drawn Arc Operation
72
Installation of Stud Holder into Stud Welding Gun
73
Adjusting the Depth of Immersion
74
Height of Lift
76
Determining the Height of Lift
76
Adjusting the Height of Lift
77
Immersion Speed
78
Adjusting the Speed of Immersion for PH-4L and PH-5L
78
Adjusting the Speed of Immersion (Damping) for PH-2L
79
3 Start-Up
80
Total View
80
Connecting Stud Welding Gun to Stud Welder
80
Operation
81
Welding Parameters
81
4 Spare Parts / Wear Parts
82
Spare Parts List for PH-2L, 4L, 5L Stud Holders and Accessories
82
5 Spare Parts for PH-2L
85
Spare Parts List for PH-2L Stud Welding Gun
85
6 Spare Parts for PH-4L and PH-5L
86
Spare Parts List for PH-4L and PH-5L Stud Welding Guns
86
Exploded View of PH-5L Stud Welding Gun
88
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Soyer BMK-16i Operating Instructions Manual (64 pages)
Brand:
Soyer
| Category:
Welding System
| Size: 3 MB
Table of Contents
Table of Contents
6
1 Safety Instructions
8
Description of Reference Signs in the Operating Instructions
10
Staff Qualification and Training
11
Dangers in the Case of Non-Compliance with Safety Instructions
11
Before Starting to Weld
11
Working with the Stud Welding Equipment
11
Inadmissible Operating Methods
11
Stopping the Stud Welding Equipment
11
2 General
12
The Following Should be Principally Observed
12
Intended Use
12
Marketing and Service
12
Information on the Documentation
12
Information on the Operating Instructions
12
Conduct in the Case of Malfunctions
13
3 Description of Stud Welder
14
Description
14
Radial-Symmetric Magnetic Field Stud Welding (SRM Technology)
14
Drawn Arc Stud Welding Technology Using Shielding Gas
15
Drawn Arc Stud Welding Technology Using Ceramic Ferrules
15
Technical Data
16
Wiring Diagram BMK-16I
17
Wiring Diagram - Components
17
Interfaces BMK-16I
18
CNC Interface
18
RS 232-Interface (SO-250 Option)
18
Feeder Interface
18
Pg.select
19
4 Installation of Stud Welding System
20
Preparation of Gas Supply
21
5 Start-Up
22
Front- and Rear View
22
Operating Elements
24
Display Elements (LED Displays)
25
Description of Display
25
Description of Symbols
27
Preparation for Start-Up
27
Earth Connection
27
Connection of Stud Welding Gun
29
Gas Supply
29
Power Supply
29
Starting the Stud Welder
29
Operating Mode "OP
30
Operating Mode "PRE" (Preweld Current Test)
30
Operating Mode "LIFT" (Lift Test)
31
Operating Mode "GAS" (Gas Test)
31
Operating Mode "MEAS" (Measuring) OPTION
32
Electrode Welding
32
TIG Welding
33
Special Functions - Submenus
33
Special Function "Deleting the Main Memory
33
Special Functions - Extended Submenu
34
Special Function "Display of Operating Counter
34
Special Function "Setting the Type of Feeder and Its Functions
35
Special Function "Setting the Language
36
Special Function "Protocol/Log" (OPTION)
37
Welding Parameters
38
6 Operation
39
Brief Description
39
Basic Setting of the SRM Stud Chuck
40
Basic Setting of the SRM Nut Holder
41
Start-Up of PH-3N SRM Stud Welding Gun
43
Notes on the "Lifting Test" Operation Mode
48
Welding Operation with Shielding Gas
48
SRM Welding Operation
49
Stud Welding with Shielding Gas
49
Welding Operation with Ceramic Ferrules
50
Stud Welding with Ceramic Ferrules
50
Welding Operation with Quality Control "MEAS" (OPTION)
51
7 Quality Control (Stud Welding)
53
General Instructions
53
Test Execution
53
Production of Samples
53
Visual Inspection
53
Bend Test
54
8 Maintenance
55
Important Instructions
55
Important Instructions for All Service Works
55
Cleaning
55
Detergents for Cleaning the Housing
55
Replacement of Components
55
9 Troubleshooting
57
Malfunctions
58
10 Transport and Storage
61
11 Terms of Warranty
61
12 List of Standards and Guidelines
62
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