South bend SB1049F Heavy Gearhead Lathe Manuals

Manuals and User Guides for South bend SB1049F Heavy Gearhead Lathe. We have 1 South bend SB1049F Heavy Gearhead Lathe manual available for free PDF download: Manual

South bend SB1049F Manual (136 pages)

HEAVY-13 13" X 30" GEARHEAD LATHE w/DRO

Brand: South bend | Category: Lathe | Size: 14.42 MB

Table of Contents
2
Introduction
9
About this Machine
9
Foreword
9
Capabilities
9
Features
9
General Identification
10
Controls & Components
11
Master Power Switch
11
Headstock
11
Control Panel
12
Carriage
12
Tailstock
13
End Gears
13
Safety Foot Brake
13
Product Dimensions
14
Weight
14
Shipping Dimensions
14
Type
14
Power Requirement
14
Full-Load Current Rating
14
Minimum Circuit Size
14
Plug Included
14
Recommended Plug Type
14
Product Specifications
14
Type
15
Horsepower
15
Phase
15
Amps
15
Safety
18
Understanding Risks of Machinery
18
Basic Machine Safety
18
Additional Metal Lathe Safety
20
Additional Chuck Safety
21
Preparation
22
Preparation Overview
22
Things You'll Need
22
Power Supply Requirements
23
Availability
23
Full-Load Current Rating
23
Circuit Requirements
23
Grounding Requirements
24
Extension Cords
24
Unpacking
25
Inventory
25
Cleaning & Protecting
26
Location
27
Physical Environment
27
Electrical Installation
27
Lighting
27
Weight Load
27
Space Allocation
27
Lifting & Moving
28
Leveling & Mounting
29
Leveling
29
Bolting to Concrete Floors
30
Assembly
30
Lubricating Lathe
30
Adding Coolant
31
Power Connection
31
Test Run
32
Speed
33
Spindle Break-In
36
Recommended Adjustments
36
Operation
37
Operation Overview
37
Chuck & Faceplate Mounting
38
Installation & Removal Devices
38
Chuck Installation
39
Registration Marks
40
Chuck Removal
40
Scroll Chuck Clamping
41
4-Jaw Chuck
41
Mounting Workpiece
41
Faceplate
42
Tailstock
43
Positioning Tailstock
43
Using Quill
43
Installing Tooling
44
Removing Tooling
45
Offsetting Tailstock
45
Aligning Tailstock to Spindle Centerline
46
Centers
47
Dead Centers
47
Live Centers
48
Mounting Dead Center in Spindle
48
Removing Center from Spindle
48
Mounting Center in Tailstock
48
Removing Center from Tailstock
49
Mounting Workpiece between Centers
49
Steady Rest
50
Follow Rest
51
Carriage & Slide Locks
51
Compound Rest
52
Four-Way Tool Post
52
Installing Tool
52
Aligning Cutting Tool with Spindle Centerline
53
Adjustable Feed Stop
54
Micrometer Stop
54
Manual Feed
55
Carriage Handwheel
55
Cross Slide Handwheel
55
Compound Rest Handwheel
55
Spindle Speed
55
Determining Spindle Speed
55
Setting Spindle Speed
56
Configuration Examples
56
Power Feed
57
Power Feed Controls
58
Setting Power Feed Rate
59
End Gears
60
Standard End Gear Configuration
60
Alternate Configuration
61
Threading
62
Headstock Threading Controls
62
Apron Threading Controls
63
Thread Dial
63
Thread Dial Chart
64
Chip Drawer
65
Coolant System
66
Accessories
67
Maintenance
70
Maintenance Schedule
70
Cleaning & Protecting
70
Maintenance Chart
71
Lubrication
72
Headstock
72
Quick-Change Gearbox
73
Apron
73
One-Shot Oiler
74
Longitudinal Leadscrew
74
Ball Oilers & Oil Cup
75
End Gears
76
Coolant System Service
77
Hazards
77
Adding Fluid
78
Changing Coolant
78
Machine Storage
79
Service
80
Backlash Adjustment
80
Compound Rest
80
Cross Slide
80
Leadscrew End Play Adjustment
81
Gib Adjustment
81
Half Nut Adjustment
83
V-Belts
83
Brake & Switch
84
Leadscrew Shear Pin Replacement
86
Gap Insert Removal & Installation
88
Gap Removal
88
Gap Installation
89
Troubleshooting
90
Electrical
93
Electrical Safety Instructions
93
Wiring Overview
94
Component Location Index
95
Electrical Cabinet Wiring
96
Electrical Box
97
Spindle Motor
98
Coolant Pump Motor Wiring
98
Control Panel Wiring
99
Spindle Switches
99
Additional Component Wiring
100
Power Connection
100
Parts
101
Headstock Cover
101
Headstock Controls
102
Headstock Internal Gears
104
Headstock Transfer Gears
106
Gearbox Gears
107
Gearbox Controls
109
Apron Front View
111
Apron Rear View
113
Compound Rest & Tool Post
115
Saddle Top View
116
Saddle Bottom View
118
Micrometer Stop
119
Dial Indicator
119
Bed & Shafts
120
End Gears
122
Main Motor
123
Stands & Panels
125
Tailstock
127
Steady Rest
129
Follow Rest
129
Electrical Cabinet & Control Panel
130
Accessories
131
Front Machine Labels
132
Rear & Side Machine Labels
133
Warranty
135

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