Skytrak MMV Manuals

Skytrak MMV Manuals

Manuals and User Guides for Skytrak MMV. We have 1 Skytrak MMV manual available for free PDF download: Owner's/Operator's Manual

Skytrak MMV Owner's/Operator's Manual

Skytrak MMV Owner's/Operator's Manual (269 pages)

Brand: Skytrak | Category: Front End Loaders | Size: 6 MB

Table of Contents

Table of Contents
5
Revision Log

6
- Replacement Parts
  6
- Reports
  6
Introduction

6
- The Manual
  6
Safety Practices

7
- Hazard Classification System
  7
- Disclaimer
  7
- Signal Word
  8
- Accident Prevention Tags
  9
- New or Additional Operators
  9
- Instructional Symbols
  10
- Hazard Symbols
  11
- Avoidance Symbols
  12
- Avoidance Symbols (Cont'D)
  13
- Personal Considerations
  14
  - Ether or High Energy Starting Aids
    15
  - Hydraulic Fluid
    15
  - Batteries
    16
  - Moving Parts Hazard
    17
  - Lowering Boom or Falling Load Hazard
    17
- Operational Considerations
  18
  - Preparation and Prevention
    18
  - Clearances
    18
  - Visual Obstruction
    18
  - Underground Hazards
    19
  - Electrocution Hazards
    19
  - Elevating Personnel
    20
  - Tip over Hazard
    21
  - Emergency Exit Rear Window
    21
  - Tire Pressure
    22
  - Slopes
    23
  - Falling Load Hazard
    23
  - Ventilation
    23
- Equipment Considerations
  24
- Operator Controls
  27
  - Accelerator Pedal
    27
  - Service Brake Pedal
    27
  - Horn Button
    27
Operation

27
- Ignition Switch
  28
- Steering Mode Selector
  29
- Three Mode Steer Select
  29
- Parking Brake Switch
  30
- Battery Disconnect Switch (S/N MV1210 & After)
  31
- Transmission Disconnect Switch
  31
- Neutral Lock Lever
  32
- Travel Select Lever
  33
- Gear Select Lever
  34
- Attachment Tilt Mode Switch
  35
- Multi-Function Joystick Operation
  36
- Boom Control (Default)
  37
- Attachment Tilt Up/Down & Boom Extend/Retract
  39
- Boom Lift/Lower & Attachment Tilt Up/Down
  40
- Boom Lift/Lower & Frame Sway Right/Left
  41
- Fork Shift Control Switches
  42
- Seat Belt
  42
- Backrest Angle Adjustment
  44
- Fore and Aft Adjustment
  44
- Operators Seat Adjustments
  44
- Suspension Adjustment
  44
- Interior Cab Light
  45
- Worklights
  45
- Parking Lights, Headlights & High/Low Beam Switch
  46
- Blackout Drive/Marker Lights
  47
- Blackout Light System Activation Switch
  47
- Directional Signals
  48
- Emergency Flashers
  48
- Door Latches
  49
- Door Window Latch
  49
- Rear Window Latch
  50
- Rifle Mount
  50
- Front Windshield Wiper
  51
- Windshield Washer Control
  52
- Rear Window Wiper
  53
- Skylight Wiper/Washer & Rear Window Washer
  53
- Cab Heater/Air Conditioning Controls
  54
- To Cool the Cab
  55
- To Defrost the Cab
  55
- To Heat the Cab
  55
- Cab Circulation Fan
  56
- Engine Function Indicator Lights
  56
- Cummins ECM Diagnostic System Activation
  57
- ECM Light Code Identification
  57
- Front Dash Panel
  58
- Instruments and Indicators
  65
  - Rear View Mirrors
    66
  - Load Moment Indicator
    67
  - Changing Display Settings
    69
  - Load Moment Indicator System Test
    69
- Pre-Operation Inspection
  70
- Normal Starting
  71
- Cold Starting
  72
- Slave Starting
  74
  - Alternate Fuel Types
    75
  - Fuel Types
    75
- Refueling
  75
  - Fuel Cap
    76
  - To Install the Fuel Cap
    76
  - To Remove the Fuel Cap
    76
  - Free Pivot Mode
    77
- Operating
  77
  - Understanding the Stabil-TRAK System
    77
  - Locked Mode
    78
  - Slow Pivot Mode
    79
  - Changing Travel Direction
    80
  - Starting Travel
    80
  - Shifting Gears
    81
  - Stopping Travel
    82
  - Steering Modes
    83
  - Four Wheel Steer Indexing
    84
  - Four Wheel Steering
    84
  - Front Wheel Steering
    85
  - Crab Steering
    86
  - Leveling the Vehicle
    87
  - Maximum Fork Sweep
    87
  - Attachment Removal
    88
- Carriages
  88
- Using the Capacity Chart
  96
- Load Capacity to Travel Speed Tables
  98
- Fork Rating
  108
- How to Pick, Carry & Place a Load
  109
- Elevating Personnel
  111
- Shut-Off
  117
Emergency Operations

118
- Towing a Disabled Vehicle
  118
  - Short Distance Towing
    118
  - Long Distance Towing
    122
- Emergency Boom Lowering
  127
General Maintenance

141
- Introduction
  141
- Maintenance Schedule and Checklist
  142
  - 10 Hour Intervals
    142
  - At First 50 Hours of Use
    142
  - 250 Hour Intervals
    143
  - 500 Hour Intervals
    143
  - 1000 Hour Intervals
    144
  - 2000 Hour Intervals
    144
  - Carriage Fork Shaft and Wear Bar Lubrication
    145
  - Lubrication Points
    145
  - Air Cleaner
    147
    
    Inner Safety Element
    147
    
    Outer Primary Element
    147
    
    To Change Elements
    148
    
    Air Intake System-Inspection
    150
  - Closed Cab Air Filters
    151
    
    Fresh Air Intake Filter
    151
    
    Recirculation Air Filter
    151
    
    Engine Coolant Level Check
    152
  - Engine Cooling System
    152
    
    Drain and Flush Radiator
    153
    
    Purge the Air from the Cooling System
    155
  - Engine Oil and Filter
    156
    
    Engine Oil Recommendations
    156
    
    Oil Level Check
    156
    
    Recommended Engine Oil/Temperature Range
    156
    
    Oil and Filter Change
    157
    
    Engine Oil Sample Point
    160
    
    Drain Water from Fuel Water Separator/Filter
    161
  - Engine Fuel System
    161
    
    Change Fuel Filter
    162
    
    Replace In-Line Fuel Strainer
    163
    
    Bleeding Fuel System
    164
  - Engine Fan Belt
    166
  - Engine Fan Belt Check
    166
  - Air Conditioner Compressor Belt
    167
  - Hydraulic Oil and Filter
    168
    
    Hydraulic Oil Level Check
    168
    
    Hydraulic Oil & Filter Change
    170
    
    Recommended Transmission Oil/Temperature Range
    173
  - Transmission Oil and Filter
    173
    
    Transmission Oil Level Check
    173
    
    Transmission Oil & Filter Change
    174
  - Axle Oil
    176
    
    Axle Oil Level Check
    176
    
    Axle Oil Change
    177
  - Brake Disk Inspection
    179
    
    Front Axle
    179
    
    Rear Axle
    182
    
    Recommended Wheel End Oil/Temperature Range
    183
  - Wheel End Oil
    183
    
    Wheel End Oil Change
    184
    
    If Equipped with ZF Transfer Case
    186
    
    Recommended Transfer Case Oil/Temperature Range
    186
  - Transfer Case Oil
    186
    
    Transfer Case Oil Level Check
    186
    
    Transfer Case Oil Change
    187
    
    If Equipped with Carraro Transfer Case
    188
    
    Tire Air Pressure Check
    190
  - Wheels and Tires
    190
    
    Replacing Tires
    191
    
    Wheel Lug Nut Torque Check
    191
    
    Drain Water from Emergency Tire Inflation Tank
    192
  - Emergency Tire Inflation System
    192
  - Tire Inflation
    193
  - Batteries
    196
    
    Battery Charging
    197
    
    Battery Electrolyte First Aid
    197
    
    Extended Storage (S/N MV1210 & After)
    197
  - Fuse & Relay Replacement
    198
    
    Fuses and Relays (Fuse Block)
    198
    
    Fuses, Relays and Flasher (Right Side Console)
    202
    
    Cold Start Grid Heater Fuse (under Engine Cover)
    203
    
    ECM Fuses (under Engine Cover)
    204
    
    Battery Equalizer Fuses (under Engine Cover)
    205
    
    Relay and Fuse (Inside Rear Door)
    206
    
    Boom Chain Tension Check
    207
  - Boom Chains and Wear Pads
    207
    
    Top Boom Chain Tension Adjustment
    211
    
    Boom Chain Inspection
    213
    
    Edge Wear - Extend Chain
    215
    
    Elongation
    216
    
    Distorted or Battered Link Plates
    217
    
    Turning or Protruding Pins
    217
    
    Cracked Plates
    218
    
    Fatigue Cracking
    218
    
    Other Modes of Failure
    218
    
    Stress Corrosion Cracking
    218
    
    Chain Lubrication
    219
    
    Wear Pad Inspection
    220
    
    Wear Pad Replacement
    221
- Storage and Transport
  222
- Short Term Storage
  222
  - Before Storing
    222
  - Removing from Short Term Storage
    223
- Long Term Storage
  224
- Removing from Long Term Storage
  225
- Counterweight Removal and Reassembly
  227
- Transport
  230
  - Truck Transportability
    232
  - Rail Transportability and GIC Clearance
    233
  - Air Transport, C-17, C141 or C-5 Tiedowns
    234
  - Air Transport, C-130 Configuration
    236
  - Axle and Tire Data
    237
  - 463L Pallet Data
    237
  - Marine Transportability
    238
  - External Transport/Slinging
    239
  - Stabil-TRAK System Test
    240
Test Procedures

240
- Stabil-TRAK System Test Procedures
  241
- Parking Brake/Transmission De-Clutch Test Procedures
  245
- Park Brake Hold Performance
  247
- Four Wheel Steer Indexing Procedure
  248
  - Test Procedures
    248
  - Engine Crankcase Oil
    249
- Fluid & Lubrication Capacities
  249
Specifications

249
- Tires
  251
- Weights
  252
- Vehicle Dimensions
  253
- Electrical System
  254
- Engine
  256
Index

259
Accident Prevention Tags

265
- Replacement Manuals
  267

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