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ZPU 08
SKF ZPU 08 Manuals
Manuals and User Guides for SKF ZPU 08. We have
2
SKF ZPU 08 manuals available for free PDF download: Operating Instructions Manual, Assembly Instructions Manual
SKF ZPU 08 Assembly Instructions Manual (48 pages)
Lubricant feed pump
Brand:
SKF
| Category:
Water Pump
| Size: 3 MB
Table of Contents
Masthead
4
Table of Contents
5
Safety Alerts, Visual Presentation, and Layout
7
1 Safety Instructions
8
General Safety Instructions
8
General Electrical Safety Instructions
8
General Behaviour When Handling the Product
8
Intended Use
8
Persons Authorized to Use the Product
8
Foreseeable Misuse
9
Referenced Documents
9
Prohibition of Certain Activities
9
Painting Plastic Components and Seals
9
Safety Markings on the Product
9
Note on the Type Plate
9
Notes on CE Marking
10
Note on UKCA Marking
10
Note on EAC Marking
10
Note on China Rohs Mark
10
Emergency Shutdown
10
Assembly, Maintenance, Fault, Repair
10
First Start-Up, Daily Start-Up
10
Residual Risks
11
2 Lubricants
12
General Information
12
Material Compatibility
12
Temperature Properties
12
Aging of Lubricants
12
Avoidance of Faults and Hazards
12
Solid Lubricants
12
3 Overview, Functional Description
13
Overview
13
Accessories
14
Functional Description
14
4 Technical Data
16
Pump ZPU 08
16
Drive Motors
17
Multi-Voltage Motors
17
Motors 290 / 500 V (50Hz)
18
Pressure Monitor
19
Pressure Sensor
20
Ultrasonic Sensor 664-853Xx-X
21
Switching Points of Ultrasonic Sensor for Reservoir Design XYBU
23
Analog Ultrasonic Sensor
24
Measuring Range of Analog Ultrasonic Sensor for Reservoir Design XYBU
25
Pump Type Identification Code ZPU 08
26
Basic Parameters and Reservoir Version
26
5 Delivery, Returns, Storage
27
Delivery
27
Return Shipment
27
Storage
27
Storage Temperature Range
27
Storage Conditions for Products Filled with Lubricant
27
Storage Period up to 6 Months
27
Storage Period between 6 and 18 Months
27
Storage Period more than 18 Months
27
Declaration of Decontamination
27
6 Assembly
28
General Safety Instructions
28
Internal Transportation
28
Mechanical Connection
28
Assembly Holes
28
Dimensions
29
ZPU XX G - with Geared Flange-Mounted Motor
29
ZPU XX F - with Free Shaft Extension
30
ZPU 08 S F - with Flanged Worm Drive I=20:1 and Free Shaft Extension
31
ZPU 08 S - with Flanged Worm Drive I=20:1 and Three-Phase Flange-Mounted Motor
32
Filling with Lubricant
33
Filling Via the Reservoir Cover
33
Filling Via the Fill Connection
34
Electrical Connection
34
Bleeding the Pump
35
Connection of the Lubrication Line
35
7 First Start-Up
36
Inspections before First Start-Up
36
Inspections During First Start-Up
36
Activating the Pump
36
8 Operation
37
Operating the Pump
37
Top up Lubricant
37
9 Maintenance and Repair
37
Maintenance of the Pump
38
Cleaning the Lubricant Filter
38
Replacing the Check Valve
38
Setting the Pressure Monitor
38
Maintenance of the Gearbox
38
Required Oil Quality
38
Maintenance of the Motor
39
Checking the Bearings
39
Required Grease Quality
39
Replacing the Bearing Grease
39
10 Cleaning
40
Basics
40
Interior Cleaning
40
Exterior Cleaning
40
11 Faults, Causes, and Remedies
41
12 Shutdown, Disposal
42
Temporary Shutdown
42
Permanent Shutdown, Disassembly
42
Disposal
42
13 Spare Parts
43
Pump
43
Ultrasonic Sensors
43
Ultrasonic Sensors, Digital
43
Ultrasonic Sensors, Analog
43
Assembly Groups for the Drive of the Pump
44
Drive with Geared Motor
44
Drive with Three-Phase Motor and Worm Drive
44
Drive with Worm Drive and Free Shaft Extension
45
Rotary Drive with Free Shaft Extension
45
Pressure Monitor
45
Pressure Sensor Assy
46
14 Appendix
47
China Rohs Table
47
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SKF ZPU 08 Operating Instructions Manual (56 pages)
Brand:
SKF
| Category:
Water Pump
| Size: 1 MB
Table of Contents
Eu Declaration of Conformity
2
Table of Contents
3
Guidelines
6
Warnings
6
Illustrations
6
Abbreviations
7
Manufacturer and Service Addresses
7
Warranty
7
Disclaimer
7
Copyright
7
Safety Information
8
Emergency Stopping of the Pump
8
Intended Use
8
Explosion Protection Class / Explosion Protection Marking
8
Expiry of the ATEX Certification
8
Pump Operation
8
Foreseeable Misuse
9
Prohibition of Certain Activities
10
Conversions or Modifications
10
Inspections
10
Labels on the Pump
11
Other Applicable Documents
12
Sources of Hazard
13
Moving, Rotating Parts
13
Energies
13
Lubricants
13
Explosive Substances at the Location of Use
13
Existing Residual Risks
14
Persons Authorized to Operate the Pump
17
Operator
17
Specialist for Maintenance and Repairs in Potentially Explosive Atmospheres
17
Protection of Special Groups of Persons
17
Safety Recommendations to be Complied with
18
General Behaviour When Handling the Pump
18
Explosion Protection
19
Transport / Installation / Maintenance / Repairs / Servicing
21
Initial Commissioning / Daily Start-Up
23
Cleaning
23
Training Courses
24
Inspection of the Delivery
24
Returns
24
Disposal
24
Lubricant
25
Selection of Lubricants
25
Ageing of Lubricants
25
Specification
26
Technical Data
27
Ambient Temperatures
27
Explosion Protection Marking
27
Operating Pressure
27
Installation Position
27
Sound Pressure Level
27
Maximum Set-Up Height
27
Maximum Dust Thickness
27
Weight
27
Gear Ratio
27
Reservoir
28
Space Requirements
29
Electrical Connection
30
IP Types of Protection
30
Tightening Torques
31
Connections / Outlets
32
Filling Possibilities
32
Rotational Direction of the Pump
32
Admissible Speed of the Eccentric Shaft
32
Output
32
Lubricant Filter
32
Type Identification Plate
33
Storage until the First Use
34
Technical Data of the Capacitive Sensor
35
Technical Data of the Motor
36
Brief Description of the Pump
37
Installation and Commissioning
39
Filling of the Reservoir
39
Inadvertent Filling with Incorrect Lubricant
40
Inspections Prior to Initial Start-Up
40
Activation of the Pump
41
Standard Operation
42
Daily Start-Up
42
Inspections
42
Filling of the Reservoir During Operation
42
Cleaning
42
Maintenance
43
Maintenance of Pump
43
Maintenance of Lubricant Filter
44
Maintenance of Gear Unit
44
SEW Motor Maintenance
45
Measurement of the Insulation Resistance
45
Maintenance of Gear Unit
45
Troubleshooting
46
Declarations of Conformity of the Purchase Parts
50
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