Sinoboom TB870J Plus Manuals

Manuals and User Guides for Sinoboom TB870J Plus. We have 2 Sinoboom TB870J Plus manuals available for free PDF download: Maintenance Manual, Operation Manual

Sinoboom TB870J Plus Maintenance Manual (120 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 21 MB

Table of Contents
9
Introduction
13
Safety
15
Safety Definitions
15
Reporting Accidents
15
Electrocution Hazards
15
Tipping Hazards and Rated Load
16
Jobsite Hazards
18
Unsafe Operation Hazards
20
Fall Hazards
21
Collision Hazards
21
Crush Hazards
22
Explosion and Fire Hazards
23
Damaged Machine Hazards
23
Bodily Injury Hazards
23
Battery Hazards
23
Hydraulic Hazards
25
Welding and Polishing Requirements
25
After Using the Machine
25
Specifications
27
Machine Specifications
27
Engine Specifications
33
Function Speed
33
Major Component Weights
34
Power System Specifications
35
Hydraulic Hose and Fitting
36
Specifications
36
Hydraulic Hose Torque
36
Hydraulic Fitting Torque
37
Hydraulic Hose and Fitting Torque
39
Procedure
39
Fastener Torque Specifications
39
System Descriptions
43
Power Source
43
Hydraulic System
43
Electrical System
43
Machine Control
43
Safety Measures
43
Service and Guidelines
45
Machine Preparation, Inspection and Maintenance
45
General
45
Preparation, Inspection and
45
Qualified Sinoboom Equipment
45
Mechanic
45
Pre-Operation Inspection
45
Pre-Delivery Inspection and Frequent Inspection
45
Annual Machine Inspection
45
Preventive Maintenance
46
Maintenance and Servicing
47
Precautions
47
General
47
Safety and Workmanship
47
Cleanliness
47
Component Removal and Installation4-3
47
Component Disassembly
48
Pressure-Fit Parts
48
Bearings
48
Gaskets
48
Bolt Usage and Torque Application
48
Hydraulic Lines and Electrical Wiring
48
Hydraulic System
48
Lubrication
48
Battery
49
Pins and Composite Bearing
49
Application of Insulating Silicone Grease to Electrical Connections
49
Maintenance Procedures
51
Conducting a Pre-Delivery Inspection
51
Following Amaintenance Schedule
52
Completing a Repair & Inspection
52
Report
52
Checklist Aprocedures
55
Inspect All Manuals
55
Inspect All Decals
56
Inspect Damaged, Loose or
56
Lost Parts
56
Inspect Hydraulic Oil Level
56
Inspect Hydraulic Leakage
57
Inspect Fuel Level
57
Inspect Fuel Leakage
58
Inspect Engine Oil Level
58
Inspect Coolant Level（Water
59
Cooled Engine
59
Inspect Engine Belt
60
Inspect Fuel Strainer
60
Water Separator
61
Inspect Cooling Fan
61
System
61
Functional Tests
61
Perform Maintenance after
64
Days
64
Checklist Bprocedures
64
Replace Hydraulic Oil Tank
64
Return Filter Element
64
Fasteners
65
Inspect Hydraulic Oil
65
Inspect Cooling System
65
Replace Fuel Strainer
66
Tank
67
Replace High-Pressure Filter
67
Element
67
Replace Air Filter Element of
67
Engine
67
Sensors
68
System
69
Inspect Drive Reducer Oil
69
Level
70
Bolts
70
Lubricate Slewing Bearing
71
Inspect Platform Rotate
71
Cylinder Fasteners
71
Test Cylinder Drift
72
Inspect Oscillate Cylinder
72
Exhausting and Counterbalance
72
Valve Locking
72
Inspect Electrical Wiring
73
Inspect the Battery
73
Test Oscillate Outriggers
74
Test Drive Speed
74
Inspect Emergency Lowering
74
Inspect Tilt Protection
75
Checklist Cprocedures
75
Replace Fuel Filter Element
75
Inspect Boom Extend/Retract
76
Cables and Pulleys
76
Replace Engine Oil
77
Replace Engine Oil Filter
77
Tank
78
Inspect Weighing System
78
Gear Oil
79
Replace Hydraulic Oil
80
Replace Hydraulic Tank
80
Suction Filter
80
Replace Coolant and Coolant Hoses (Water-Cooled Engine)
81
Replace Fuel Hoses
81
Inpsect Boom Wear Pads
82
Repair Procedures
83
Boom and Platform Components
83
Boom and Platform Systems
83
Platform Controller
84
Platform
84
Platform Rotate Motor
84
Jib Boom Assembly
85
Platform Level Cylinder
85
Cable Track Assembly
86
Steel Cable Tensioning Adjustment
86
Main Boom Assembly
87
Chassis and Turntable Components
88
Tires and Rims
88
Reducer and Drive Motor
89
Turntable Slewing Mechanism
93
Engine
96
Battery
98
Hydraulic System
99
Layout of Hydraulic Elements
99
Boom Function Manifold (SANT)
101
Hydraulic Symbols
103
Hydraulic Schematic
104
Electrical System
106
Use and Maintenance of Battery
106
Electrical Symbols
106
Electrical Schematic
109
Appendix 1: Prepare the Work Record before Delivery
115
Appendix 2：Repair & Inspection Report
117

Sinoboom TB870J Plus Operation Manual (98 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 26 MB

Table of Contents
9
Introduction
11
Machine Specifications
13
Machine Components
19
Safety
21
Safety Definitions
21
Reporting Accidents
21
Electrocution Hazards
21
Tipping Hazards and Rated Load
22
Jobsite Hazards
24
Unsafe Operation Hazards
26
Fall Hazards
27
Collision Hazards
27
Crush Hazards
28
Explosion and Fire Hazards
29
Damaged Machine Hazards
29
Bodily Injury Hazards
29
Battery Hazards
29
Hydraulic Hazards
31
Welding and Polishing Requirements
31
After Using the Machine
31
Jobsite Inspection
33
Pre-Operation Inspection
35
Tips for Conducting a Pre-Operation
35
Inspection
35
Conducting a Pre-Operation
36
Inspection
36
Inspecting Parts
36
Inspecting Entire Machine
36
Inspect Hydraulic Oil Level
36
Inpsecting Fuel Level
37
Inspecting Engine Oil Level
38
Inspecting Coolant Level （Water
39
Inspecting the Battery
40
Pre-Operation Function Test
41
Preparing for a Pre-Operation
41
Function Test
41
Testing the Ground Controller
41
Preparation
44
Testing the Horn
44
Testing the Engine Start Switch
44
Testing the Emergency Stop Button
44
Testing the Ground/Platform Select
45
Switch
45
Testing the Enable Switch
45
Testing the Main Boom Up/Down
45
Testing the Main Boom Telescope
45
Testing the Turntable Rotate Switch
45
Testing the Platform Level Switch
45
Testing the Platform Rotate Switch
46
Testing the Jib Up/Down Switch
46
TB26J Plus Only
46
Testing the Jib Rotate Switch-TB26J
46
Plus (if Equipped)
46
Testing the Emergency Power
46
Switch
46
Testing the Engine High/Low Speed
46
Testing the Buzzer
47
Testing the Engine Glow Plug
47
Switch(If Equipped)
47
Testing the Platform Controller
47
Testing the Drive Speed
53
Testing the Emergency Lowering
54
Function
54
Testing the Tilt Protection System
54
Testing the Envelope Restriction
55
Testing the Weighing System
55
Operating the Machine
57
Stability
57
Emergency Stop
59
Emergency Lowering
60
Emergency Operating
60
Emergency Towing/Dragging
60
Operation from Ground
61
Operation from Platform
62
Driving on a Slope
63
Transporting and Lifting the Machine
65
Lifting the Machine with a Crane
66
Transporting the Machine
67
Maintenance
69
Conducting a Pre-Delivery Inspection
69
Following Amaintenance Schedule
70
Completing a Repair & Inspection
70
Report
70
Decals/Nameplates Inspection
75
Decals/Nameplates-GB
76
Decals/Nameplates (CE-Metric)
79
Decals/Nameplates (CE-Imperial)
82
Decals/Nameplates (ANSI)
85
Plus
88
Appendix 1: Symbols and Description
91
Appendix 2: Prepare the Work Record before Delivery
93
Appendix 3: Repair & Inspection Report
95

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