Sinoboom TB18 Plus Manuals

Manuals and User Guides for Sinoboom TB18 Plus. We have 3 Sinoboom TB18 Plus manuals available for free PDF download: Maintenance Manual, Operation Manual

Sinoboom TB18 Plus Maintenance Manual (138 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 29 MB

Table of Contents
9
Introduction
13
Safety
15
Safety Definitions
15
Reporting Accidents
15
Electrocution Hazards
16
Tipping Hazards and Rated Load
16
Jobsite Hazards
18
Unsafe Operation Hazards
20
Fall Hazards
21
Collision Hazards
21
Crush Hazards
22
Explosion and Fire Hazards
23
Damaged Machine Hazards
23
Bodily Injury Hazards
23
Battery Hazards
24
Hydraulic Hazards
26
After Using the Machine
26
Specifications
29
Machine Specifications
29
Engine Specifications
35
Function Speed
36
Major Component Weights
36
Hydraulc System Specifications
37
Hydraulic Hose and Fitting
38
Specifications
38
Hydraulic Hose Torque
38
Hydraulic Fitting Torque
39
Hydraulic Hose and Fitting Torque
41
Procedure
41
Fastener Torque Specifications
41
System Descriptions
45
Power Source
45
Hydraulic System
45
Electrical System
45
Machine Control
45
Safety Measures
45
Service and Guidelines
47
Machine Preparation, Inspection and Maintenance
47
General
47
Preparation, Inspection and
47
Qualified Sinoboom Equipment
47
Mechanic
47
Pre-Operation Inspection
47
Pre-Delivery Inspection and Frequent Inspection
47
Annual Machine Inspection
47
Preventive Maintenance
48
Storage
49
Maintenance and Servicing
49
Precautions
49
General
49
Safety and Workmanship
49
Cleanliness
50
Component Removal and Installation4-4
50
Component Disassembly
50
Scrap of Structural Parts
50
Pressure-Fit Parts
51
Bearings
51
Gaskets
51
Bolt Usage and Torque Application
51
Hydraulic Lines and Electrical Wiring
51
Hydraulic System
51
Lubrication
51
Battery
51
Pins and Composite Bearing
51
Appendix 2: Repair & Inspection Report
55
Gear Oil
57
D-3 Replace Hydraulic Oil
87
Replace Hydraulic Tank
88
Replace Coolant and Coolant Hoses (Water-Cooled Engine)
88
D-6 Replace Fuel Hoses
88
D-7 Inpsect Boom Wear Pads
89
Repair Procedures
91
Boom and Platform Components
91
Boom and Platform Systems
91
Platform Controller
92
Platform
92
Platform Rotate Motor
92
Jib Boom Assembly（Tb20J Plus
93
Only
93
Platform Level Cylinder
93
Cable Track Assembly
94
Steel Cable Tensioning Adjustment
94
Main Boom Assembly
95
Chassis and Turntable Components
96
Tires and Rims
96
Reducer and Drive Motor
97
Turntable Slewing Mechanism
101
Engine
103
Battery
105
Hydraulic Generator
105
Hydraulic System
107
Layout of Hydraulic Elements
107
Function Valves
109
Hydraulic Symbols
118
Hydraulic Schematic
119
Electrical System
121
Use and Maintenance of Battery
121
Electrical Symbols
123
Electrical Schematic
125
Appendix 1: Prepare the Work Record before Delivery
131

Sinoboom TB18 Plus Maintenance Manual (118 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 23 MB

Table of Contents
9
Introduction
13
Safety
15
Safety Definitions
15
Reporting Accidents
15
Electrocution Hazards
15
Tipping Hazards and Rated Load
16
Jobsite Hazards
18
Unsafe Operation Hazards
20
Fall Hazards
21
Collision Hazards
21
Crush Hazards
22
Explosion and Fire Hazards
23
Damaged Machine Hazards
23
Bodily Injury Hazards
23
Battery Hazards
23
Welding and Polishing Requirements1-10
24
After Using the Machine
25
Specifications
27
Machine Specifications
27
Engine Specifications
33
Function Speed
33
Major Component Weights
34
Power System Specifications
35
Hydraulic Hose and Fitting
36
Specifications
36
Hydraulic Hose Torque
36
Hydraulic Fitting Torque
37
Hydraulic Hose and Fitting Torque
39
Procedure
39
Fastener Torque Specifications
39
System Descriptions
43
Power Source
43
Hydraulic System
43
Electrical System
43
Machine Control
43
Safety Measures
43
Service and Guidelines
45
Machine Preparation, Inspection and Maintenance
45
General
45
Preparation, Inspection and
45
Qualified Sinoboom Equipment
45
Mechanic
45
Pre-Operation Inspection
45
Pre-Delivery Inspection and Frequent Inspection
45
Annual Machine Inspection
45
Preventive Maintenance
46
Maintenance and Servicing
47
Precautions
47
General
47
Safety and Workmanship
47
Cleanliness
47
Component Removal and Installation4-3
47
Component Disassembly
48
Pressure-Fit Parts
48
Bearings
48
Gaskets
48
Bolt Usage and Torque Application
48
Hydraulic Lines and Electrical Wiring
48
Hydraulic System
48
Lubrication
48
Battery
49
Pins and Composite Bearing
49
Application of Insulating Silicone Grease to Electrical Connections
49
Maintenance
51
Appendix 2：Repair & Inspection Report
53
Gear Oil
55
D-3 Replace Hydraulic Oil
81
Replace Hydraulic Tank
81
Replace Coolant and Coolant Hoses (Water-Cooled Engine)
81
D-6 Replace Fuel Hoses
82
D-7 Inpsect Boom Wear Pads
82
Repair Procedures
85
Boom and Platform Components
85
Boom and Platform Systems
85
Platform Controller
86
Platform
86
Platform Rotate Motor
86
Jib Boom Assembly（Tb20J Plus
87
Only
87
Platform Level Cylinder
87
Cable Track Assembly
88
Steel Cable Tensioning Adjustment
88
Main Boom Assembly
89
Chassis and Turntable Components
90
Tires and Rims
90
Reducer and Drive Motor
91
Turntable Slewing Mechanism
95
Engine
97
Battery
99
Hydraulic System
100
Layout of Hydraulic Elements
100
Boom Function Manifold
101
Hydraulic Symbols
104
Hydraulic Schematic
105
Electrical System
107
Use and Maintenance of Battery
107
Electrical Symbols
107
Appendix 1: Prepare the Work Record before Delivery
113

Sinoboom TB18 Plus Operation Manual (93 pages)

Brand: Sinoboom | Category: Boom Lifts | Size: 23 MB

Table of Contents
9
Introduction
11
Machine Specifications
13
Machine Components
19
Safety
21
Safety Definitions
21
Reporting Accidents
21
Electrocution Hazards
22
Tipping Hazards and Rated Load
22
Jobsite Hazards
24
Unsafe Operation Hazards
26
Fall Hazards
27
Collision Hazards
27
Crush Hazards
28
Explosion and Fire Hazards
29
Damaged Machine Hazards
29
Bodily Injury Hazards
29
Battery Hazards
30
Hydraulic Hazards
32
After Using the Machine
32
Jobsite Inspection
35
Pre-Operation Inspection
37
Tips for Conducting a Pre-Operation
37
Inspection
37
Conducting a Pre-Operation
38
Inspection
38
Inspecting Parts
38
Inspecting Entire Machine
38
Inspect Hydraulic Oil Level
38
Inpsecting Fuel Level
39
Inspecting Engine Oil Level
40
Inspecting Coolant Level （Water
41
Inspecting the Battery
42
Pre-Operation Function Test
43
Preparing for a Pre-Operation
43
Function Test
43
Testing the Ground Controller
43
Testing the Platform Controller
49
Testing the Drive Speed
55
Testing the Emergency Lowering
56
Function
56
Testing the Tilt Protection System
56
Testing the Envelope Restriction
57
Testing the Weighing System
58
Operating the Machine
59
Stability
59
Emergency Stop
61
Emergency Lowering
62
Emergency Operating
62
Emergency Towing/Dragging
62
Operation from Ground
63
Operation from Platform
64
Driving on a Slope
65
Transporting and Lifting the Machine
67
Lifting the Machine with a Crane
68
Transporting the Machine
69
Maintenance
71
Conducting a Pre-Delivery Inspection
71
Following Amaintenance Schedule
72
Completing a Repair & Inspection
72
Report
72
Decals/Nameplates Inspection
77
Decals/Nameplates (GB)
77
Decals/Nameplates (CE-Metric)
78
Decals/Nameplates (CSA)
78
Decals/Nameplates (ANSI)
81
Appendix 1: Symbols and Description
84
Appendix 2: Prepare the Work Record before Delivery
86
Appendix 3: Repair & Inspection Report
88

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