Sinoboom GTJZ0808/2732 Manuals

Manuals and User Guides for Sinoboom GTJZ0808/2732. We have 1 Sinoboom GTJZ0808/2732 manual available for free PDF download: Maintenance Manual

Sinoboom GTJZ0808/2732 Maintenance Manual (88 pages)

Brand: Sinoboom | Category: Scissor Lifts | Size: 31 MB

Table of Contents
9
Introduction
11
Performance Parameters
13
Specification
13
Power System Specifications
16
Specifications
17
Hydraulic Hose Torque
18
Hydraulic Fitting Torque
18
Hydraulic Hose and Fitting Torque
21
Procedure
21
Fastener Torque Specifications
21
Safety
23
Safety Definitions
23
Reporting Accidents
23
Electrocution Hazards
23
Tipping Hazards and Rated Load
24
Work Environment Hazards
26
Unsafe Operation Hazards
27
Fall Hazards
28
Collision Hazards
28
Crush Hazards
29
Explosion and Fire Hazards
29
Damaged Machine Hazards
30
Bodily Injury Hazards
30
Battery Hazards
30
Charging the Battery
31
Handling the Battery
31
Hydraulic Systems Hazard
31
Welding and Polishing Requirements
31
After Using the Machine
32
System Descriptions
33
Power
33
Hydraulic System
33
Electrical System
33
Machine Control System
33
Safety Measures
33
Maintenance
35
Conducting a Pre-Delivery Inspection
35
Following Amaintenance Schedule
36
Completing a Repair & Inspection
36
Report
36
Checklist Aprocedures
39
Inspect All Manuals
39
Inspect All Decals
39
Inspect Damaged, Loose or
39
Lost Parts
39
Inspect Hydraulic Oil Level
40
Inspect Hydraulic Oil Leakage
40
Functional Tests
40
Inspect Emergency Lowering
43
Function
43
Test Braking Device
43
Time Test
43
Testing Traveling Speed
44
Inspect the Tilt Protection
45
Function
45
Test the Pothole Guard
45
Inspect Platform Weighing
45
System(Optional)
45
Limit
46
Inspect the Battery Level
46
Perform Maintenance after
47
Days
47
Checklist Bprocedures
47
Inspect Electric Wires
47
Fasteners
48
Inspect Battery
49
Inspect Hydraulic Oil
49
Inspect Hydraulic Oil Tank
50
Ventilation System
50
Inspect Brake Manual Release
50
Function
50
Checklist Cprocedures
51
Replace Hydraulic Oil Tank Air
51
Filter
51
Checklist Dprocedures
51
Inspect Scissor Arm
51
Installation Bearing
51
Inspect Chassis Slider
51
Replace Hydraulic Oil Tank
52
Return Oil Filter Element
52
Oil
52
Inspect Key Structural Parts
53
Maintenance Procedures
55
Platform Components
55
Removing the Platform Controller
55
Removing the Platform
55
Removing the Extension Platform
56
Scissor Arm Components
56
Removing the Scissor Arm
56
Removing the Lifting Oil Cylinder
56
Chassis Components
57
Removing the Drive Motor
57
Removing the Front Wheel Bracket
57
Removing the Steering Cylinder
58
Removing the Brake
58
Removing the Battery
58
Hydraulic System
59
Testing the Function Pump
59
Removing the Hydraulic Power Unit
59
Removing the Hydraulic Pump
59
Removing the Hydraulic Oil Tank
60
Removing the Hydraulic Valve Block5-6
60
Installing the Cartridge Valve
60
Regulating the Platform Lifting
61
Overflow Valve
61
Adjusting the Steering Overflow
62
Valve
62
Adjusting the Emergency Lowering
62
Handle
62
Hydraulic Symbols
63
Hydraulic Schematic Diagram
64
Electrical System
65
Description
65
Use and Maintenance of Lead-Acid Battery
65
Maintenance
65
Use and Care of Lead-Acid Battery
69
(Maintenance-Free)
69
Use and Care of Lithium Battery
69
Trouble Diagnosis
70
System
70
Fundamental Troubleshooting
75
Electrical Symbols
78
Electrical Schematic Diagram
80
Appendix 1: Prepare the Work Record before Delivery
83
Appendix 2: Repair & Inspection Report
85

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Sinoboom GTJZ0808/2732 Maintenance Manual (88 pages)

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