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AB25J
Sinoboom AB25J Manuals
Manuals and User Guides for Sinoboom AB25J. We have
2
Sinoboom AB25J manuals available for free PDF download: Maintenance Manual, Operation Manual
Sinoboom AB25J Maintenance Manual (150 pages)
Brand:
Sinoboom
| Category:
Lifting Systems
| Size: 36 MB
Table of Contents
Table of Contents
9
Introduction
13
Safety
15
Safety Definitions
15
Reporting Accidents
15
Electrocution Hazards
16
Tipping Hazard and Rated Load
16
Work Environment Hazards
18
Unsafe Operation Hazards
20
Fall Hazards
21
Collision Hazards
21
Crush Hazards
22
Explosion and Fire Hazards
23
Damaged Machine Hazards
23
Bodily Injury Hazards
23
Battery Hazards
24
Hydraulic Hazards
25
Welding and Polishing Requirements
25
After Using the Machine
26
Specifications
27
Performance Parameters
27
Engine Specifications
30
Function Speed
31
Weight of Major Components
32
Hydraulic System Specifications
33
Hydraulic Hose and Fitting
34
Specifications
34
Hydraulic Hose Torque
34
Hydraulic Fitting Torque
35
Hydraulic Hose and Fitting Tight
37
Fastener Torque Specifications
37
System Descriptions
41
Power System
41
Hydraulic System
41
Electrical System
41
Machine Control
41
Safety Measures
41
Service and Guidelines
43
Machine Preparation, Inspection and Maintenance
43
General
43
Preparation, Inspection and
43
Qualified Sinoboom Equipment
43
Mechanic
43
Pre-Operation Inspection
43
Pre-Delivery Inspection and Frequent Inspection
43
Annual Machine Inspection
43
Preventive Maintenance
44
Storage
45
Maintenance and Servicing
45
Precautions
45
General
45
Safety and Workmanship
45
Cleanliness
46
Component Removal and Installation4-4
46
Component Disassembly
46
Scrap of Structural Parts
46
Pressure-Fit Parts
47
Bearings
47
Gaskets
47
Bolt Usage and Torque Application
47
Hydraulic Lines and Electrical Wiring
47
Hydraulic System
47
Lubrication
47
Battery
47
Pins and Composite Bearing
47
Application of Insulating Silicone Grease to Electrical Connections
48
Maintenance Procedures
49
Conducting a Pre-Delivery Inspection
49
Following Amaintenance Schedule
50
Completing a Repair & Inspection
50
Report
50
Major Modification and Repair Record
53
Checklist Aprocedures
54
Inspect All Manuals
54
Inspect All Decals
55
Check for Damaged, Loose or
55
Lost Parts
55
Inspect Hydraulic Oil Level
55
Inspect Hydraulic Leakage
56
Inspect Fuel Level
56
Inspect Fuel Leakage
57
Inspect Engine Oil Level
58
Inspect Coolant Level
58
Inspect Engine Belt
59
Inspect Fuel Strainer
60
Water Separator
60
Inspect Cooling Fan
61
System
61
Functional Tests
61
Perform Maintenance after
65
Days
65
Exhaust Oscillate Cylinder
65
Check Connector Tilting
65
Checklist Bprocedures
67
Replace Hydraulic Oil Tank
67
Return Filter Element
67
Fasteners
67
Inspect Hydraulic Oil
68
Inspect Cooling System
68
Replace Fuel Strainer
68
Water Separator) Element
69
Tank
70
Replace High-Pressure Filter
70
Element
70
Replace Air Filter Element of
71
Engine
71
Inspect Travel Switch
71
System
72
Inspect Drive Reducer Oil
72
Level
72
Bolts
73
Lubricate Slewing Bearing
74
Inspect Platform Oscillating
74
Cylinder Fasteners
74
Test Cylinder Drift
75
Test Oscillate Cylinder
75
Valve Locking
75
Inspect Electrical Wiring
76
Inspect the Battery
76
Test Oscillate Outriggers
77
Test Drive Speed
77
Inspect Emergency Lowering
78
Inspect Tilt Protection
78
Test Braking Distance
79
Checklist Cprocedures
79
Replace Fuel Filter Element
79
Replace Air Filter of Hydraulic
80
Tank
80
Replace Engine Oil
80
Replace Engine Oil Filter
82
Test Weighing System
83
Checklist Dprocedures
83
Gear Oil
83
Replace Hydraulic Oil
84
Replace Hydraulic Tank
85
Suction Filter
85
Replace Coolant and Coolant Hoses (Water-Cooled Engine)
85
Replace Fuel Hoses
86
Inspect Boom Wear Pads
86
Repair Procedures
89
Boom and Platform Components
89
Boom and Platform Systems
89
Platform Controller
89
Platform
90
Platform Swing Motor
90
Jib Boom Assembly
90
Platform Level Cylinder
91
Cable Track Assembly
92
Main Boom Assembly
92
Telescopic Boom Assembly
93
Articulated Boom Assembly
94
Chassis and Turntable Components
95
Tires and Rims
95
Reducer and Drive Motor
96
Turntable Slewing Mechanism
97
Engine
98
Battery
98
Hydraulic Generator
99
Hydraulic System
100
Layout of Hydraulic Elements
100
Boom Function Manifold
101
Hydraulic Symbols
103
Hydraulic Schematic
104
Electrical System
106
Fault Code Description
106
Use and Maintenance of Lead-Acid Battery
111
Maintenance)
111
Use and Care of Lead-Acid Battery
114
(Maintenance-Free)
114
Electrical Symbols
115
Electrical Schematic Diagram
118
Control System
123
Display Interface
123
Main Interface after Booting
125
Description of Icon Function
125
Language Setting
126
Test-Run Information
127
Sensor Calibration
127
Weight Calibration
128
Joystick Calibration
128
Advanced Setting
129
Sensor Configuration
129
Turntable Enable
129
Standardization
130
Proportional Configuration
131
Parameter Restore/Save
133
System Information
134
Time Setting
134
Sensor Information
134
Digital Input Information
135
Digital Output Information
135
Proportional Information
136
Engine Information
136
Equipped with an Engine)
136
Turntable Panel Information
139
Platform Information
139
Alarm Information
140
Appendix 1: Prepare the Work Record before Delivery
143
Appendix 2: Repair & Inspection Report
145
Appendix 3: Major Modification and Repair Record
149
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Sinoboom AB25J Operation Manual (94 pages)
Brand:
Sinoboom
| Category:
Lifting Systems
| Size: 28 MB
Table of Contents
Table of Contents
9
Introduction
11
Performance Parameters
13
Machine Components
17
Safety
19
Safety Definitions
19
Reporting Accidents
19
Electrocution Hazards
20
Tipping Hazard and Rated Load
20
Work Environment Hazards
22
Unsafe Operation Hazards
24
Fall Hazards
25
Collision Hazards
25
Crush Hazards
26
Explosion and Fire Hazards
27
Damaged Machine Hazards
27
Bodily Injury Hazards
27
Battery Hazards
28
Hydraulic Hazards
30
After Using the Machine
30
Jobsite Inspection
33
Pre-Operation Inspection
35
Tips for Conducting a Pre-Operation
35
Inspection
35
Conducting a Pre-Operation
36
Inspection
36
Inspecting Parts
36
Inspecting Entire Machine
36
Inspect Hydraulic Oil Level
36
Inspecting Fuel Level
37
Inspecting Engine Oil Level
38
Inspecting Coolant Level (Water
39
Inspecting the Battery
40
Pre-Operation Function Test
41
Preparing for a Pre-Operation
41
Function Test
41
Testing the Ground Controller
41
Testing the Platform Controller
47
Testing Drive Speed
53
Testing the Emergency Lowering
53
Function
53
Testing the Tilt Protection System
54
Testing the Weighing System
54
Operating the Machine
57
Stability
57
Emergency Stop
59
Emergency Lowering
59
Emergency Operating
59
Emergency Towing/Dragging
59
Operation from Ground
60
Operation from Platform
61
Driving on a Slope
62
Connector Repositioning
63
Transporting and Lifting the Machine
67
Lifting the Machine with a Crane
68
Transporting the Machine
69
Maintenance
71
Conducting a Pre-Delivery Inspection
71
Following Amaintenance Schedule
72
Completing a Repair & Inspection
72
Report
72
Major Modification and Repair Record
76
Decals/Nameplates Inspection
77
Decals/Nameplates-GB
78
Decals/Nameplates-CE
81
Appendix 1: Symbols and Description
85
Appendix 2: Prepare the Work Record before Delivery
87
Appendix 3: Repair & Inspection Report
89
Appendix 4: Major Modification and Repair Record
93
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