Sinoboom 4389RE Manuals

Manuals and User Guides for Sinoboom 4389RE. We have 2 Sinoboom 4389RE manuals available for free PDF download: Maintenance Manual, Operation Manual

Sinoboom 4389RE Maintenance Manual (106 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 12 MB

Table of Contents
9
Introduction
13
Specifications
15
Machine Specifications
15
Motor Specifications
19
Power System Specifications
19
Hydraulic Hose and Fitting
20
Specifications
20
Hydraulic Hose Torque
20
Hydraulic Fitting Torque
21
Hydraulic Hose and Fitting Tight
23
Fastener Torque Specifications
23
Safety
27
Safety Definitions
27
Reporting Accidents
27
Electrocution Hazards
28
Tipping Hazards and Rated Load
28
Work Environment Hazards
30
Unsafe Operation Hazards
31
Fall Hazards
32
Collision Hazards
33
Crush Hazards
34
Explosion and Fire Hazards
34
Damaged Machine Hazards
34
Bodily Injury Hazards
35
Battery Hazards
35
Hydraulic Systems Hazard
37
Welding and Polishing Requirements
37
After Using the Machine
37
System Descriptions
39
Power Source
39
Hydraulic System
39
Electrical System
39
Machine Control
39
Safety Measures
39
Service and Guidelines
41
Machine Preparation, Inspection and Maintenance
41
General
41
Preparation, Inspection and
41
Qualified Sinoboom Equipment
41
Mechanic
41
Pre-Operation Inspection
41
Pre-Delivery Inspection and Frequent Inspection
41
Annual Machine Inspection
41
Preventive Maintenance
42
Storage
43
Maintenance and Servicing
43
Precautions
43
General
43
Safety and Workmanship
43
Cleanliness
44
Component Removal and Installation4-4
44
Component Disassembly
44
Scrap of Structural Parts
44
Pressure-Fit Parts
45
Bearings
45
Gaskets
45
Bolt Usage and Torque Application
45
Hydraulic Lines and Electrical Wiring
45
Hydraulic System
45
Lubrication
45
Battery
45
Pins and Composite Bearing
45
Application of Insulating Silicone Grease to Electrical Connections
46
Maintenance
47
Conducting a Pre-Delivery Inspection
47
Following Amaintenance Schedule
48
Completing a Repair & Inspection
48
Major Modification and Repair Record
51
Checklist Aprocedures
52
Inspect All Manuals
52
Inspect All Decals
52
Inspect Damaged, Loose or
52
Lost Parts
52
Inspect Hydraulic Oil Level
53
Inspect Hydraulic Leakage
53
Functional Tests
54
Perform Maintenance after
57
Days
57
Checklist Bprocedures
57
Inspect Electrical Wiring
57
Inspect Rim, Tire and Fasteners
57
Inspect Hydraulic Oil
58
Tank
58
Replace High-Pressure Filter
59
Element
59
Inspect the Battery
59
Level
60
Test Oscillate Outriggers
60
Test Drive Speed
61
Test Tilt Protection System
61
Test Brake Distance
62
Checklist Cprocedures
62
Test Weighing System
62
Test Secondary Lowering
63
Checklist Dprocedures
63
Oil
63
Inspect Scissor Arm Sliders
64
Replace Hydraulic Oil
64
Replace Hydraulic Tank
65
Suction Filter
65
Inspect Scissor Arm Bearings
65
Repair
67
Platform Components
67
Platform Controller
67
Platorm Assembly
67
Extension Platform
68
Scissor Components
68
Scissor Arm Assembly
68
Lift Cylinder
69
Chassis Components
70
Tires and Rims
70
Reducer and Drive Motor
71
Steer Cylinder
71
Steer Linkage
72
Oscillate Cylinder
72
Ground Controller
72
Hydraulic System
73
Layout of Hydraulic Elements
73
Hydraulic Tank
74
Hydraulic Pump
74
Function Valves
75
Hydraulic Symbols
79
Hydraulic Schematic
80
Electrical System
82
DTC Control System
82
Sinoboom Control System
85
Fault Code Description
90
Use and Maintenance of Battery
93
Electrical Symbols
96
Electrical Schematic
98
Appendix 1: Prepare the Work Record before Delivery
99
Appendix 2: Repair & Inspection Report
101

Sinoboom 4389RE Operation Manual (98 pages)

Brand: Sinoboom | Category: Boom Lifts | Size: 24 MB

Table of Contents
9
Introduction

11
1 Machine Specifications

13
2 Machine Components

19
3 Safety

21
- Safety Definitions
  21
- Reporting Accidents
  21
- Electrocution Hazards
  22
- Tipping Hazards and Rated Load
  22
- Work Environment Hazards
  24
- Unsafe Operation Hazards
  25
- Fall Hazards
  26
- Collision Hazards
  27
- Crush Hazards
  28
- Explosion and Fire Hazards
  28
- Damaged Machine Hazards
  28
- Bodily Injury Hazards
  29
- Battery Hazards
  29
- Hydraulic Systems Hazard
  31
- Welding and Polishing Requirements
  31
- After Using the Machine
  31
4 Jobsite Inspection

33
5 Pre-Operation Inspection

35
- Tips for Conducting a Pre-Operation
  35
- Inspection
  35
- Conducting a Pre-Operation
  36
- Inspection
  36
- Inspecting Parts
  36
- Inspecting Entire Machine
  36
- Inspect Hydraulic Oil Level
  36
- Inspecting the Battery
  37
6 Pre-Operation Function Test

39
- Testing the Ground Controller
  39
- System)
  39
- Preparation
  40
- Ground/Platform Select Switch
  41
- Emergency Stop Button
  41
- Platform Up/Down Function
  41
- Emergency Lowering
  41
- Testing the Ground Controller
  41
  - Preparation
    42
  - Ground/Platform Select Switch
    43
  - Emergency Stop Button
    43
  - Platform Up/Down Function
    43
  - Emergency Lowering
    43
- Testing the Platform Controller
  43
- System)
  43
  - Preparation
    45
  - Emergency Stop Button
    45
  - Horn Button
    45
  - Lighting Switch (Optional)
    45
  - Platform Up/Down Function
    45
  - Steer Function
    45
  - Drive Function
    46
  - Drive Speed Select Switch
    46
  - Outrigger Leveling
    46
- Testing the Platform Controller
  46
  - Preparation
    48
  - Emergency Stop Button
    48
  - Horn Button
    48
  - Platform Up/Down Function
    48
  - Steer Thumb Rocker Switch
    48
  - Drive Switch
    49
  - Climbing Mode
    49
  - Outrigger Leveling
    50
- Testing the Emergency Lowering
  50
- Function
  50
  - Testing the Level Sensor
    50
- Appendix 3: Repair & Inspection
  
  51
  - Testing the Drive Speed
    51
  - Testing the Oscillate Outriggers
    51
- Appendix 4: Major Modification
  
  52
  - Testing the Weighing System
    52
7 Operating the Machine

53
- Emergency Stop
  53
- Emergency Lowering
  53
- Operation from Ground
  54
- Operation from Platform
  54
- Driving on a Slope
  54
- Extending and Retracting the Platform
  55
- Operating the Outriggers
  55
8 Transporting and Lifting the Machine

57
9 Maintenance

59
10 Decals/Nameplates Inspection

65
- Decals/Nameplates(Gb)
  66
- Decals/Nameplates(As)
  69
- Decals/Nameplates(Kcs)
  72
- Decals/Nameplates(Ce-Metric)
  75
- Decals/Nameplates(Ce-Imperial)
  78
- Decals/Nameplates(Csa)
  81
- Decals/Nameplates(Ansi)
  84
Appendix 1: Symbols and Description

87
Appendix 2: Prepare the Work Record before Delivery

91

Sinoboom Categories

Lifting Systems Boom Lifts Scissor Lifts

More Sinoboom Manuals

Sinoboom 4389RE Manuals

Sinoboom 4389RE Maintenance Manual (106 pages)

Table of Contents

Sinoboom 4389RE Operation Manual (98 pages)

Table of Contents

Introduction

1 Machine Specifications

2 Machine Components

3 Safety

4 Jobsite Inspection

5 Pre-Operation Inspection

6 Pre-Operation Function Test

Appendix 3: Repair & Inspection

Appendix 4: Major Modification

7 Operating the Machine

8 Transporting and Lifting the Machine

9 Maintenance

10 Decals/Nameplates Inspection

Appendix 1: Symbols and Description

Appendix 2: Prepare the Work Record before Delivery

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Sinoboom Categories