Sinoboom 1323RE Maintenance Manual

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Part No.515006110002

Rev: A

Jun. 2021

Maintenance

Manual

产品说明书

PRODU

C T MAN U AL

1323RE/4389RE

1623RE/5389RE

0608E (2132E)

G T JZ

0808E (2732E)

G T JZ

0808E (2732E)

G T JZ

0808E (2732E)

Table of Contents

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Summary of Contents for Sinoboom 1323RE

Page 1 Maintenance Part No.515006110002 Rev: A Manual Jun. 2021 产品说明书 PRODU C T MAN U AL 1323RE/4389RE 1623RE/5389RE 0608E (2132E) G T JZ 0808E (2732E) G T JZ 0808E (2732E) G T JZ G T JZ 0808E (2732E)
Page 3 Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your...
Page 4 : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China Zip Code : 410600 Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
Page 5 See the nameplate on your machine to identify the model and serial number.(See Decals/Nameplate Inspection of the Operation Manual for details.) Trade Identification Models Serial Numbers Imperial Metric 1500500100 to present 1323RE 1323RE 4389RE 1500600100 to present 1623RE 1623RE 5389RE NOTE: •...
Page 6 This Page Intentionally Left Blank...
Page 7 This manual covers the basic parts information of one or more products. Therefore, please use this manual according to your needs. If you find problems in the manual or have suggestions for improve- ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as possible.
Page 8 This Page Intentionally Left Blank...
Page 9: Table Of Contents
Specifications ......1-6 Qualified Sinoboom equipment Hydraulic Hose Torque ... . . 1-6 mechanic .
Page 10 B-8 Test Oscillate Outriggers ..5-14 Sinoboom Control System ..6-19 B-9 Test Drive Speed ....5-15 Fault Code Description .
Page 13: Introduction
The owner or administrator of the machine shall also provide the manufacturer’s maintenance information to the person responsible for maintaining the machine. If you have any questions, contact Hunan Sinoboom In- telligent Equipment Co., Ltd.. 1323RE&1623RE MaintenanceManual © Jun. 2021...
Page 15: Specifications
SPECIFICATIONS MACHINE SPECIFICATIONS Table 1-1 1323RE specifications 1323RE (METRIC) 4389RE (IMPERIAL) MEASURE DIMENSIONS Max. platform height 13.1 m 42ft 11.7in Max. working height 15.1 m 49ft 6.5in Max. horizontal reach (rear 1.2 m 3ft 11.2in extension platform extended) Max. horizontal reach (front 1.5 m...
Page 16 SPECIFICATIONS 1323RE (METRIC) 4389RE (IMPERIAL) MEASURE Max. allowable inclination (front-to- 3° back) Max. allowable inclination (side-to- 2°/0.8° side, outrigger retracted/extended) Max. outrigger leveling angle (front- 7° to-back) Max. outrigger leveling angle (side- 12° to-side) Turning radius (inside) 2.2 m 7ft 2.6in Turning radius (outside) 5.3 m...
Page 17 SPECIFICATIONS 1323RE (METRIC) 4389RE (IMPERIAL) MEASURE Max. allowable ambient relative humidity Stored at -20℃ to 50℃ (-4℉ to 122℉) in a well-ventilated environment Storage conditions with 90% relative humidity (20℃ [68℉]), and away from rain, sun, corrosive gas, inflammables and explosives.
Page 18 3200 kg 7055 lb Outrigger contact pressure 91 psi 630 kPa ENVIRONMENT Max. allowable wind speed (indoor/ 0 /12.5 m/s 0 /28 mph outdoor) Max. allowable altitude 1000m 3280.8ft Allowable ambient temperature -10℃～40℃ 14℉～104℉ (lead-acid batteries) © Jun. 2021 1323RE&1623RE MaintenanceManual...
Page 19: Motor Specifications
Normal temperature region L-HM46 (0℃~40℃ [32℉~104℉]) Cold temperature region L-HV32 (-25℃~25℃ [-13℉~77℉]) High temperature region (＞40℃ [104℉]) L-HM68 Extremely cold temperature region Special program to be determined (＜-30℃ [-22℉]) Hydraulic Pump Type Gear pump Displacement 8 cc/r 1323RE&1623RE MaintenanceManual © Jun. 2021...
Page 20: Hydraulic Hose And Fitting
260 ± 16 Nm (192 ± 12 ft-lb) M42 × 2 240 ± 15 Nm (177 ± 11 ft-lb) M45 × 2 250 ± 16 Nm (184 ± 12 ft-lb) 280 ± 18 Nm(207 ± 13 ft-lb ) M52 × 2 © Jun. 2021 1323RE&1623RE MaintenanceManual...
Page 21: Hydraulic Fitting Torque
280 ± 20 Nm (207 ± 15 ft-lb) 540 ± 30 Nm (398 ± 22 ft-lb) 420 ± 25 Nm (310 ± 18 ft-lb) M48×2 Hydraulic fittings with British Standard Pipe (BSP) thread) must be torqued to the following specifications. 1323RE&1623RE MaintenanceManual © Jun. 2021...
Page 22 110 ± 8 Nm (81 ± 6 ft-lb) 1-1/16-12 110 ± 8 Nm (81 ± 6 ft-lb) 140 ± 10 Nm (103 ± 7 ft-lb) 1-5/16-12 160 ± 10 Nm (118 ± 7 ft-lb) 210 ± 15 Nm (155 ± 11 ft-lb) © Jun. 2021 1323RE&1623RE MaintenanceManual...
Page 23: Hydraulic Hose And Fitting Tight
60 Nm (44 ft-lb) 80 Nm (59 ft-lb) 92 Nm (68 ft-lb) 95 Nm (70 ft-lb) 125 Nm (92 ft-lb) 150 Nm (111 ft-lb) 1.75 100 Nm (74 ft-lb) 130 Nm (96 ft-lb) 155 Nm (114 ft-lb) 1323RE&1623RE MaintenanceManual © Jun. 2021...
Page 24 509 Nm (375 ft-lb) 715 Nm (527 ft-lb) 7/8-9 Unless special torque requirements are listed in this manual or other instructions, torque Unified Thread Standard bolts (label: UNF) to the values listed in the table below. © Jun. 2021 1-10 1323RE&1623RE MaintenanceManual...
Page 25 200 Nm (148 ft-lb) 9/16-18 13/16" 200 Nm (148 ft-lb) 280 Nm (207 ft-lb) 5/8-18 15/16" 350 Nm (258 ft-lb) 495 Nm (365 ft-lb) 3/4-16 1-1/8" 560 Nm (413 ft-lb) 780 Nm (575 ft-lb) 7/8-14 1323RE&1623RE MaintenanceManual 1-11 © Jun. 2021...
Page 27: Safety
Failure to notify the manufacturer within SAFETY DEFINITIONS 48 hours of the incident involving the machine of Hunan Sinoboom Intelligent Equipment Co., Ltd. may void the product's warranty. This safety alert symbol appears with most safety statements. It means atten-...
Page 28: Electrocution Hazards
Table 2-1 Minimum Safe Distance Voltage Minimum Safe Distance (Phase to Phase, kV) (m/ft) 0-50 3.05 (10) 50-200 4.60 (15) 200-350 6.10 (20) 350 -500 7.62 (25) 500 -750 10.67 (35) 750 -1000 13.725 (45) © Jun. 2021 1323RE&1623RE MaintenanceManual...
Page 29 • Do not replace key parts that affect machine stability with different weights or specifications. • Do not modify or change moving aerial platforms without the manufacturer’s prior written permission. 1323RE&1623RE MaintenanceManual © Jun. 2021...
Page 30: Work Environment Hazards
If the machine can be used be used in any other applications, or by any other outdoors, never operate it during means, other than those specified by Sinoboom, it strong winds or gusts. Do not lift must be approved or guided by the manufacturer.
Page 31: Unsafe Operation Hazards
NOTICE Maximum climbing ability or gradeability is applicable for machines with the platform retracted. 1323RE gradeablity: 50% (26.6°) 1623RE gradeability: 40% (22°) Gradeability means the maximum allowable tilt angle of the machine when it is on solid ground and the platform is only capable of carrying one person.
Page 32: Fall Hazards
• Do not use the machine as a crane. • Do not use the platform to push other machines or objects. • Do not allow the platform to touch nearby objects. © Jun. 2021 1323RE&1623RE MaintenanceManual...
Page 33: Collision Hazards
• Maintain good judgment and plan- ning when using the controller on the ground to operate the ma- chine. Maintain proper distance between operator, machine and fixed object. 1323RE&1623RE MaintenanceManual © Jun. 2021...
Page 34: Crush Hazards
Maintain good judgment and plan- maintenance requirements in the Operation Manual ning when using the controller on and the Maintenance Manual. the ground to operate the ma- chine. Maintain proper distance between operator, machine and fixed object. © Jun. 2021 1323RE&1623RE MaintenanceManual...
Page 35: Bodily Injury Hazards
NOTE: The operator must carry out maintenance dur- ing the pre-operation inspection only. During operation, keep the left and right doors of the chassis closed and locked. Only trained service personnel can open the left and right doors to repair the machine. 1323RE&1623RE MaintenanceManual © Jun. 2021...
Page 36 • The battery cable connections are free of corrosion. • The battery hold-down and cable connections are secured. Adding terminal protection and anti-corrosion sealants will help reduce corrosion of the battery terminals and cables. © Jun. 2021 2-10 1323RE&1623RE MaintenanceManual...
Page 37: Hydraulic Systems Hazard
Maintenance Manual. machine. 5. Block the wheels with the wheel wedges. 6. Charge the battery. NOTICE After using the machine, the power off switch must be disconnected. 1323RE&1623RE MaintenanceManual 2-11 © Jun. 2021...
Page 39: System Descriptions
The level sensor measures the chassis inclination in X and Y axes. When the inclined angle exceeds 2°in X axis or 3°in Y axis, the alarm will sound (not in stowed 1323RE&1623RE MaintenanceManual © Jun. 2021...
Page 41: Service And Guidelines
Reference the Inspection Qualified Sinoboom equipment mechanic is a person Procedures in appropriate areas of this manual to recognized by Sinoboom as one who, by possession of perform the inspection and maintenance procedures. a recognized degree, certificate, training, has...
Page 42: Preventive Maintenance
SERVICE AND GUIDELINES annual machine inspection, notify Hunan Sinoboom Intelligent Equipment Co., Ltd. of the current machine ownership information. PREVENTIVE MAINTENANCE The preventive maintenance must be performed by a qualified Sinoboom equipment mechanic. Reference the Repair & Inspection Report and Maintenance Schedule in this manual for the inspecton items and intervals.
Page 43: Storage
Never attempt to move heavy parts without the aid of a this manual. mechanical device. Do not allow heavy objects to rest in an unstable position. When raising a portion of the equipment, ensure that adequate support is provided. 1323RE&1623RE MaintenanceManual © Jun. 2021...
Page 44: Cleanliness
• The static and dynamic load tests of the machine suggest a compliance with the relevant standard. © Jun. 2021 1323RE&1623RE MaintenanceManual...
Page 45: Pressure-Fit Parts
2. Unless specific torque requirements are given • Excessive sloppiness in joints. within the text, standard torque values should be used on heat-treated bolts, studs, and steel nuts, in • Noise originating from the joint during operation. 1323RE&1623RE MaintenanceManual © Jun. 2021...
Page 46: Application Of Insulating Silicone Grease To Electrical Connections
1. Prior to the machine assembling, apply silicone grease around the male pins and female pins inside the connectors to prevent oxidization. An injector may be used for the convenience of operation. © Jun. 2021 1323RE&1623RE MaintenanceManual...
Page 47: Maintenance
• Conduct quarterly inspection on machines that have been out of service for a period longer than three 2. Follow this procedure each time before delivery. months. Performing a pre-delivery inspection could reveal 1323RE&1623RE MaintenanceManual © Jun. 2021...
Page 48: Following Amaintenance Schedule
Every day or every 8 hours maintenance procedure requirements. Every quarter or every 250 hours 2. The Repair & Inspection Report shall include the inspection table of each regular inspection. © Jun. 2021 1323RE&1623RE MaintenanceManual...
Page 49 A-12 Inspect Cooling Fan A-13 Functional Tests A-14 Perform Maintenance after 30 Days Checklist B Procedures REPAIRED/ YES/Machine is NO/Machine Has Problem Machine Has Items in Good Damage or Description Been Repaired Condition Malfunction B-1 Inspect Electrical Wiring 1323RE&1623RE MaintenanceManual © Jun. 2021...
Page 50 C-3 Test Weighing System C-4 Test Secondary Lowering Checklist D Procedures REPAIRED/ YES/Machine is NO/Machine Has Problem Machine Has Items in Good Damage or Description Been Repaired Condition Malfunction D-1 Replace Drive Reducer Gear Oil © Jun. 2021 1323RE&1623RE MaintenanceManual...
Page 51: Major Modification And Repair Record
“Good” condition before company. continuing to use the machine. Table 5-3 Major Modification and Repair Record Model Serial No. Machine Repair- Repairman’s Status Problem Description Modification/Repair Item Date Company and Signature Position ter Change 1323RE&1623RE MaintenanceManual © Jun. 2021...
Page 52: Checklist Aprocedures
Tires and wheels A-2 Inspect All Decals • Limit switches, alarms and horn Ensuring that all labels are in good condition is • Beacons and indicator lights (if equipped) essential for safe operation of the machine. Decals © Jun. 2021 1323RE&1623RE MaintenanceManual...
Page 53: Inspect Hydraulic Oil Level
Different hydraulic oils can be added according to customer requirements upon factory delivery, but cannot be mixed. A-5 Inspect Hydraulic Leakage Preventing the hyrdraulic oil from leaking is vital to safe and normal machine operation. If the hydraulic leaks 1323RE&1623RE MaintenanceManual © Jun. 2021...
Page 54: Functional Tests
13. Platform up/down enable switch 1. Hour meter 2. Emergency stop button 8. Engine start switch (not used) 14. Platform down switch 3. Platform control position 9. Glow plug switch (not used) 15. Overload indicator light © Jun. 2021 1323RE&1623RE MaintenanceManual...
Page 55 5. Ground control position 11. LCD screen 12. Platform up switch 6. Buzzer POWER CAUTION Figure 5-3 Ground controller (Sinoboom control system) Table 5-6 7. Neutral position 13. Platform up switch 1. Hour meter 2. Emergency stop button 8. Natural gas switch (not used) 14.
Page 56 9. Drive switch 10. Drive speed select switch 4. Horn button 16. LCD screen 5. Engine speed select switch (not 11. Enable switch used) 12. Drive/lift proportional control 6. Generator switch (if equipped) joystick © Jun. 2021 5-10 1323RE&1623RE MaintenanceManual...
Page 57: Perform Maintenance After
MAINTENANCE AUTO AUTO AUTO POWER Figure 5-5 Platform controller (Sinoboom control system) Table 5-8 1. Individual outrigger level switch 7. Emergency stop button 13. LED screen 2. Outrigger self-level switch 8. Enable switch 14. Drive & steer enable switch 3. Hydraulic generator switch (not 9.
Page 58: Inspect Hydraulic Oil
NOTICE 2. Remove the air filter from hdraulic tank. Tighten the lug nuts prior to the first use or after each tire removal, inspect and retorque every 3 months or 150 hours of operation. © Jun. 2021 5-12 1323RE&1623RE MaintenanceManual...
Page 59: Replace High-Pressure Filter
Be cautious of hot hydraulic oil. may pose dangerous conditions. Bodily contact with hot hydraulic oil may result in severe burn. NOTICE Be sure to wear protective gloves before inspection. 1323RE&1623RE MaintenanceManual 5-13 © Jun. 2021...
Page 60: Level
5. The other 3 wheels should come in close contact with the ground. • With the machine in operating position: 1. Start the machine from the platform controller and select the high idle speed. © Jun. 2021 5-14 1323RE&1623RE MaintenanceManual...
Page 61: Test Drive Speed
7. Press the drive high/low speed switch on platform illuminate with the alarm sounding, further lifting controller to select the low drive speed. and driving is restricted. 1323RE&1623RE MaintenanceManual 5-15 © Jun. 2021...
Page 62: Test Brake Distance
ON position; platform. 3. Push the drive high/low speed select switch on the platform controller to select the high speed position; © Jun. 2021 5-16 1323RE&1623RE MaintenanceManual...
Page 63: Test Secondary Lowering
4. Lower the platform until the secondary lowering 4. Fully drain the drive reducer gear oil to the vessel. function is activated and the platform will stop 5. Mount back the loosened bolt. lowering. 1323RE&1623RE MaintenanceManual 5-17 © Jun. 2021...
Page 64: Inspect Scissor Arm Sliders
The scissor arm umst be fully retracted before oil changes to be performed more frequently. performing this procedure. BURN HAZARD Before servicing the hydraulic system, allow the hydraulic oil to cool down to room temperature. © Jun. 2021 5-18 1323RE&1623RE MaintenanceManual...
Page 65: Replace Hydraulic Tank
Dirty hydraulic oil may cause the machine to function improperly and continued use may result in hydraulic component damage. Extremely dirty condition requires the oil changes to be performed more frequently. 1323RE&1623RE MaintenanceManual 5-19 © Jun. 2021...
Page 67: Repair
Figure below. Platform Controller ELECTROCUTION HAZARD Before performing this procedure, be sure to disconnect the battery and the charger on AC outlet. Contact with live conductors may result in death or serious injury. Figure 6-1 1323RE&1623RE MaintenanceManual © Jun. 2021...
Page 68: Extension Platform
1. Remove the platform. and fall down if not properly supported or secured to the forklift. 2. Disconnect the cables and hoses connecting chassis and scissor arm. © Jun. 2021 1323RE&1623RE MaintenanceManual...
Page 69: Lift Cylinder
6. After all sliders become detached from the channels, exercise extreme cautions to lift the Exercise extreme caution when removing the scissor arm assembly away from the chassis. cylinder. Do not allow the cylinder to drop and become damaged. 1323RE&1623RE MaintenanceManual © Jun. 2021...
Page 70: Chassis Components
Replacing tires and rims tighten the fasteners with a socket wrench, then immediately have a Hunan Sinoboom Intelligent Equipment Co., Ltd. service garage or dealer tighten recommends the replacement tires be of the same size, the lug nuts to the proper torque.
Page 71: Reducer And Drive Motor
Figure 6-8 motor to the reducer, and remove the drive motor. 6. Remove the bolts from the reducer, and remove the 1. Tag, disconnect and plug the hoses and fittings to reducer. the steer cylinder. 1323RE&1623RE MaintenanceManual © Jun. 2021...
Page 72: Steer Linkage
Slowly remove the hydraulic components to reduce hydraulic oil Ground Controller pressure. High hydraulic oil pressure could penetrate the skin. Seek 1. Open the rear door on the left side of chassis; medical attention immediately if hurt. © Jun. 2021 1323RE&1623RE MaintenanceManual...
Page 73: Hydraulic System
5. Remove the ground controller. Figure 6-11 Table 6-2 1. Bi-directional counterbalance 4. Outrigger solenoid valve 7. Pistion-type accumulator valve 2. Uni-directional counterbalance 8. Outrigger control manifold 5. Platform control manifold valve 6.High-pressure filter 3. Power unit 9. Accumulator 1323RE&1623RE MaintenanceManual © Jun. 2021...
Page 74: Hydraulic Tank
2. Connect the pressure gauge (range 40MPa) to the Hydraulic Pump pressure testing jonit. 3. Turn the Ground/Platform select switch on the Hydaulic pump is linked to the engine to serve as power ground controller to Ground. source for the hydraulic system. © Jun. 2021 1323RE&1623RE MaintenanceManual...
Page 75: Function Valves
5 Nm（3.7 ft-lb） Solenoid valve To control left/right oscillate and 32～35 Nm（23.6～25.8 ft-lb） accumulator Solenoid valve To control oscillate enable 43～47 Nm（31.7～34.6 ft-lb） function Throttle valve To control the flow for oscillate 43～47 Nm（31.7～34.6 ft-lb） function 1323RE&1623RE MaintenanceManual © Jun. 2021...
Page 76 To control steer pressure 43～47 Nm（31.7～34.6 ft-lb） valve Damp 5 Nm（3.7 ft-lb） Figure 6-14 Outrigger control manifold Table 6-5 Torque Value Name Function 6–way O type gate To control outrigger extend/ 8 Nm（5.9 ft-lb）） valve retract © Jun. 2021 6-10 1323RE&1623RE MaintenanceManual...
Page 77 Figure 6-15 Outrigger solenoid valve Table 6-6 Torque Value Name Function Check valve To keep one-way flow 33.9 Nm（25 ft-lb） Solenoid valve To control outrigger direction 27.1 Nm（20 ft-lb） Figure 6-16 Uni-directional counterbalance valve 1323RE&1623RE MaintenanceManual 6-11 © Jun. 2021...
Page 78 Repeat the Step 6to verify the relief valve pressue Figure 6-17 8. Re-install the coil to its original position. 9. Remove the pressure gauge. 10. Remove the pressure testing joint, and re-install the plug. © Jun. 2021 6-12 1323RE&1623RE MaintenanceManual...
Page 79: Hydraulic Symbols
N.C. 3–position 4–way 3–position 5–way directional valve directional valve 2–position 3–way 2–position 2–way directional valve directional valve Filter with bypass valve Relief valve Hydraulically controlled Bidirectional relief valve logic valve Counterbalance valve Flow valve 1323RE&1623RE MaintenanceManual 6-13 © Jun. 2021...
Page 80: Hydraulic Schematic
REPAIR Hydraulic Schematic Figure 6-18 1323RH hydraulic schematic © Jun. 2021 6-14 1323RE&1623RE MaintenanceManual...
Page 82: Electrical System
4. Ground control position 8. PgDn key have not been professionally trained and authorized by Sinoboom shall not disassemble their housings, 1. Turn the key switch on the ground controller to otherwise moisture and dust will enter the internal Ground control position, and pull out the emergency...
Page 83 Generator Max Outrig Ext High Speed Max Outrig Ret Low Speed Test Mode Max Outrig Ext Low Speed Return to Main Menu Restore Speed Defaults Return to Main Menu Figure 6-22 System interface description 1323RE&1623RE MaintenanceManual 6-17 © Jun. 2021...
Page 84 2. Make sure no heavy objects are placed on the system manufacturer. Therefore, it is prohibited to platform.
Page 85: Sinoboom Control System
Sinoboom cannot disassemble their housings, otherwise moisture and dust will enter the internal 3. Key switch mechanism and normal operation will not be (ground/platform control 8. PgDn key guaranteed. select switch) This section is applicable to Sinoboom system. 1323RE&1623RE MaintenanceManual 6-19 © Jun. 2021...
Page 86 Select and enter different function interfaces by pressing the PgUp key, PgDn key and Enter key. The system interface is described in the figure below: Figure 6-31 3. Then, “星邦智能高空作业平台” (Sinoboom Intelligent Aerial Work Platform) will be displayed on the screen. 星邦智能高空作业平台...
Page 87 2. Upload the ECU program to the root directory of the password (the password can only be provided to USB flash disk: ECU_MAIN.bin. personnel professionally trained and authorized by Note: please contact Sinoboom after-sales Sinoboom). personnel to get the program. Update program 3.
Page 88 (stowed) and low speed (stowed) can be set. Calibrate joystick Query Interface lower end In the Query Interface, users can query the fault codes and GPS information service of the machine (for the Figure 6-37 © Jun. 2021 6-22 1323RE&1623RE MaintenanceManual...
Page 89 2. Make sure no heavy objects are placed on the platform. 3. After entering the ECU menu selection mode, select and enter No-load calibration interface, 1323RE&1623RE MaintenanceManual 6-23 © Jun. 2021...
Page 90: Fault Code Description
LF outrigger switch ON at start- Check the switch, replace the 33 Left Front Outrig Sw Flt platform controller RF outrigger switch ON at start- Check the switch, replace the 34 Right Front Outrig Sw Flt platform controller © Jun. 2021 6-24 1323RE&1623RE MaintenanceManual...
Page 91 Check the wiring, replace the 84 Right Rear Otrg Coil Flt solenoid valve coil solenoid valve Fault in the outrigger extend Check the wiring, replace the 85 Outrigger Ext Coil Flt solenoid valve coil solenoid valve 1323RE&1623RE MaintenanceManual 6-25 © Jun. 2021...
Page 92 Prompt of charge switch ON (- Check if the external charging external charging cable inserted) cable is inserted Prompt of ground control position Prompt selected Table 6-11 Sinoboom control system Fault Fault Cause and Solution Code Cause: Interrupted communication between controller and PCU.
Page 93: Use And Maintenance Of Battery
E0LL Chassis Tilt battery and lead acid maintenance-free battery are free Use and Maintenance of Battery of maintenance. The battery falls into 3 types: lead acid, lead acid maintenance-free and lithium batteries. The lithium 1323RE&1623RE MaintenanceManual 6-27 © Jun. 2021...
Page 94 2. Clean the top, terminals and connections with water and wipe them dry with a cloth. Apply a thin layer of petroleum jelly to the terminals or use terminal protector. 3. Keep the area around the battery clean and dry. Charging © Jun. 2021 6-28 1323RE&1623RE MaintenanceManual...
Page 95 The self-discharge process will accelerate in warmer temperatures. If storing the battery in hot temperatures or during hot weather, monitor the specific gravity or the voltage more frequently (about every 2 - 4 weeks). 1323RE&1623RE MaintenanceManual 6-29 © Jun. 2021...
Page 96: Electrical Symbols
46.8000 17.4787 黑 17.4787 Emergency stop button 46.7096 28.5682 Button 28.5682 34.4087 46.7096 28.5682 32.0000 46.7096 46.7096 34.4087 34.4087 28.5682 28.5682 16.0000 28.5682 棕兰 © Jun. 2021 6-30 1323RE&1623RE MaintenanceManual 32.0000 32.0000 兰棕黑黑 28.5682 28.5682 16.0000...
Page 97 Symbol Description 46.7096 46.7096 46.8000 34.4087 34.4087 Key switch Buzzer 32.0000 28.5682 兰棕 28.5682 16.0000 黑 46.7096 28.5682 Storage battery Lithium battery 46.8000 兰棕黑 Fuse 17.4787 46.7096 34.4087 32.0000 28.5682 16.0000 1323RE&1623RE MaintenanceManual 6-31 © Jun. 2021...
Page 99: Appendix 1: Prepare The Work Record Before Delivery
2. Use the table to record the results. After each section is complete, mark the appropriate box. 3. Record the inspection results. If any inspection results are "NO", the machine must be stopped, and re-in- spected after repair is completed and the box marked "inspection" must be checked. 1323RE&1623RE MaintenanceManual © Jun. 2021...
Page 101: Appendix 2: Repair & Inspection Report
B-2 Inspect Rim ,Tire and Fasteners B-3 Inspect Hydraulic Oil B-4 Inspect Air filter of Hydraulic Tank B-5 Replace High- Pressure Filter Element B-6 Inspect the Battery B-7 Inspect Drive Reducer Oil Level B-8 Test Oscillate Outriggers 1323RE&1623RE MaintenanceManual © Jun. 2021...
Page 102 Been Repaired Condition Malfunction D-1 Replace Drive Reducer Gear Oil D-2 Inspect Scissor Arm Sliders D-3 Replace Hydraulic D-4 Replace Hydraulic Tank Suction Filter D-5 Inspect Scissor Arm Bearing User Inspector Signature Inspector Date Inspector Title © Jun. 2021 1323RE&1623RE MaintenanceManual...
Page 103 4. Record the inspection results. If any inspection results are "NO", the machine must be stopped and re- inspected after repair is completed and marked in the box marked "inspection". Select the appropriate inspection procedure based on the inspection type. Select the procedures as appropriate for the type of inspection. 1323RE&1623RE MaintenanceManual © Jun. 2021...
Page 105 Modification/Repair” in the form will be “Good” and the machine can be used. If either inspection result is “NO”, the machine must be re-inspected after the repair is completed until the machine is in “Good” condition before continuing to use the machine. 1323RE&1623RE MaintenanceManual © Jun. 2021...
Page 106 Solution s Alw ays For B et t er A ccess Solution s Always for Better Access Solutions AS/N ZS Hunan Sinoboom Intelligent Equipment Co., Ltd. 长沙市宁乡高新技术产业园区金洲大道东 128 号 No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China 市宁乡高新技术产业园区金洲大道东...

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