Simplicity Broadmotor Series Manuals

Manuals and User Guides for Simplicity Broadmotor Series. We have 1 Simplicity Broadmotor Series manual available for free PDF download: Service & Repair Manual

Simplicity Broadmotor Series Service & Repair Manual (196 pages)

Brand: Simplicity | Category: Tractor | Size: 6.12 MB

1 General Information

3
- Table of Contents
  3
- Models Covered
  
  4
- Introduction
  
  5
  - Manual Content
    5
- Safety Rules
  
  6
  - Safety Rules - Service and Maintenance
    8
- General Repair Information
  
  11
  - Bearings & Bushings
    11
  - Belts & Pulleys
    11
  - Electrical Parts
    11
  - Fasteners & Hardware
    12
  - Genuine Replacement Parts
    12
  - Hydraulic Parts
    12
  - Paint
    12
  - Required Tools & Equipment
    12
  - Systems Checks
    12
  - Torque Specifications
    13
  - Specifications
    14
3 Maintenance

21
- Storage
  22
  - Temporary
    22
  - Long Term
    22
  - Starting after Long Term Storage
    22
  - Maintenance Schedule
    23
  - Checking Tire Pressures
    23
  - Check / Change Transmission Oil
    24
  - Accessing the Engine
    25
  - Fuel Filter Replacement
    25
  - Oil & Filter Change
    25
  - Check / Change Air Filter
    25
  - Inspect & Replace Spark Plugs
    25
  - Lubrication
    26
  - Lubricate Rear Axles
    27
  - Battery Maintenance
    28
  - Servicing the Mower Blades
    29
  - Perform Safety Checks
    30
    
    Functional Tests
    30
    
    Dash Safety Lights Test
    30
    
    Mower Blade Stopping Check
    30
    
    Seat Switch Connection
    30
    
    Blade Brake Check
    31
4 Adjustments

33
- Steering Gear Adjustment
  34
- Steering Wheel Adjustment
  34
- Blade Brake Check
  35
- PTO Clutch Adjustment
  35
- Brake Spring Adjustment
  36
- Foot Pedal Height Adjustment
  36
- Cruise Control Release Adjustment
  37
- Internal Neutral Adjustment
  37
- Transmission Purging
  38
- Mower Leveling
  39
5 Belt Replacement

41
6 Common Service Procedures

47
- Mower Deck Removal & Installation
  
  48
  - Removing the Mower Deck
    48
  - Installing the Mower Deck
    49
- Mower Blade Removal & Installation
  
  50
  - Removal
    50
- Elevating the Tractor
  
  51
  - Elevating Rear End for Safe Service
    51
  - Elevating Front End for Safe Service
    51
- Rear Wheel Removal & Installation
  
  52
- Front Removal & Installation
  
  53
- Battery Service
  
  54
- Battery Removal & Installation
  
  56
  - Removing the Battery
    56
  - Installing the Battery
    56
- Burnishing the Electric PTO Clutch
  
  56
7 Electrical System Service

57
- General Information
  
  58
  - Section Contents
    58
  - System Description
    58
  - Principles of Operation
    59
  - Safety Interlock System
    59
  - Checking out the System
    59
  - Model Variation Notes
    59
- Exploded View Diagrams
  
  60
- Ignition Switch Service Bulletin
  
  64
  - Bulletin
    64
- Linear Diagrams
  
  65
  - Linear Circuit Diagrams
    66
- Common “No Start” Circuit Tests
  
  68
  - Common "No Start" Circuit Tests
    68
  - Cranking Circuit Test
    68
  - Safety Shut down Test
    70
- Component Location and Replacement
  
  72
- Troubleshooting
  
  76
- Component Tests
  
  80
  - Check/Clean Wires and Connectors
    80
  - Check/Clean Ground Cable
    80
  - Battery Tests
    81
  - Isolated Battery Voltage Check
    82
  - Charging Voltage Check
    82
  - Interlock Module
    82
  - Ignition Switch Tests
    82
  - Test Solenoid
    84
  - Solenoid Bench Test
    84
  - PTO Switch Test
    86
  - Cruise Control Switch Test
    87
  - Brake Pedal Switch Tests
    87
  - Seat Switch Safety Interlock Test
    88
  - Seat Switch Test
    88
  - Circuit Breaker Test
    89
  - PTO Clutch
    89
  - Headlight Switch Test
    89
  - Fuel Solenoid Test
    89
  - Voltage Regulator
    89
  - Alternator
    89
8 Steering & Front Wheel Repair

91
- Required Tools & Equipment
  
  92
- Elevating Front of Unit for Safe Service
  
  92
- General
  
  92
- Front Wheel Repair
  
  93
  - Removal & Installation
    93
  - Inspection
    93
- Steering Group Assemblies - Complete
  
  94
- Lower Steering Group
  
  95
  - LH Spindle Repair
    95
  - RH Spindle / Steering Arm Repair
    97
  - Reassembly
    98
  - Tie Rod Repair
    99
- Upper Steering Group
  
  100
  - Steering Wheel Removal
    101
  - Steering Shaft Removal
    102
  - Drag Link Removal
    104
9 Torque Generator Repair

105
- Exploded View Diagram
  
  106
- General Information
  
  107
- Tear-Down and Reassembly
  
  108
  - Tear down
    108
  - Reassembly
    110
10 Hand Controls Service

113
- Attachment Lift Lever Service
  
  114
  - Lift Lever Grip Replacement
    114
  - Upper Lift Rod Replacement
    114
  - Lower Lift Rod Replacement
    114
- Engine Choke Control
  
  115
  - Choke Cable Replacement
    115
- Throttle Control Service
  
  116
  - Throttle Knob Service
    116
  - Throttle Assembly Replacement
    116
- Parking Brake Control Service
  
  117
  - Knob Removal
    117
  - Parking Brake Rod Replacement
    117
11 Drive Controls Service

119
- Brake System Components
  120
- Parking Brake Mechanism
  121
  - General Information
    121
  - Brake Component Replacement
    121
    
    Rear Brake Rod Replacement
    121
    
    Idler Assembly Service
    122
    
    Brake Pedal Pad Replacement
    122
    
    Brake Pedal Assembly Removal & Installation
    122
  - Differential Lock Control Service
    123
  - Shock Absorber Replacement
    123
  - Cruise Control System Components
    124
  - Cruise Control Lock Mechanism
    125
  - Cruise Component Replacement
    125
    
    Plate and Pad Replacement
    125
    
    Lock Plate Replacement
    125
  - Foot Pedal Assembly Service
    126
12 Hand Controls Service

127
- Manual Lift Lever Service
  
  132
- Engine Choke Control (Select Units)
  
  135
  - Choke Cable Replacement
    135
- Throttle Control Service
  
  136
  - Throttle Knob Service
    136
  - Throttle Assembly Replacement
    136
- Parking Brake Control Service
  
  136
  - Parking Brake Rod Replacement
    136
- Hydraulic Lift Control Service
  
  137
  - Lift Control Knob Replacement
    137
  - Lift Control Lever Replacement
    137
13 Hood & Dashboard Service

139
- Hood & Dashboard Removal
  142
  - Remove the Hood
    142
  - Remove the Battery
    142
  - Remove the Dashboard
    143
  - Hood & Dashboard Installation
    145
    
    Reinstall Dashboard
    145
    
    Reinstall the Battery
    146
14 Transmission Tear-Down

147
- Exploded View Diagrams
  
  149
  - K71
    149
- General Information
  
  152
  - Introduction
    152
  - Specifications
    152
- Disassembly
  
  153
  - Preparation
    153
- Assembly
  
  160
  - Preparation
    160
  - Disassembly
    165
15 Pto Clutch Service

169
- General
  
  170
- Troubleshooting
  
  170
- Adjustment
  
  171
  - Blade Brake Check
    171
- PTO Clutch Electrical Tests (Bench Tests)
  
  172
  - Check Resistance
    172
  - Check for Short Circuits
    172
  - Check Engagement
    172
- PTO Clutch Replacement
  
  173
  - Removal
    173
  - Installation
    173
- Burnishing the Electric PTO Clutch
  
  173
16 Mower Deck Service

175

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Simplicity Broadmotor Series Manuals

Simplicity Broadmotor Series Service & Repair Manual (196 pages)

Table of Contents

1 General Information

Models Covered

Introduction

Safety Rules

General Repair Information

3 Maintenance

4 Adjustments

5 Belt Replacement

6 Common Service Procedures

Mower Deck Removal & Installation

Mower Blade Removal & Installation

Elevating the Tractor

Rear Wheel Removal & Installation

Front Removal & Installation

Battery Service

Battery Removal & Installation

Burnishing the Electric PTO Clutch

7 Electrical System Service

General Information

Exploded View Diagrams

Ignition Switch Service Bulletin

Linear Diagrams

Common “No Start” Circuit Tests

Component Location and Replacement

Troubleshooting

Component Tests

8 Steering & Front Wheel Repair

Required Tools & Equipment

Elevating Front of Unit for Safe Service

General

Front Wheel Repair

Steering Group Assemblies - Complete

Lower Steering Group

Upper Steering Group

9 Torque Generator Repair

Exploded View Diagram

General Information

Tear-Down and Reassembly

10 Hand Controls Service

Attachment Lift Lever Service

Engine Choke Control

Throttle Control Service

Parking Brake Control Service

11 Drive Controls Service

12 Hand Controls Service

Manual Lift Lever Service

Engine Choke Control (Select Units)

Throttle Control Service

Parking Brake Control Service

Hydraulic Lift Control Service

13 Hood & Dashboard Service

14 Transmission Tear-Down

Exploded View Diagrams

General Information

Disassembly

Assembly

15 Pto Clutch Service

General

Troubleshooting

Adjustment

PTO Clutch Electrical Tests (Bench Tests)

PTO Clutch Replacement

Burnishing the Electric PTO Clutch

16 Mower Deck Service

Mower Deck Repair

Arbor Repair

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