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SINAMICS G120XA PN
Siemens SINAMICS G120XA PN Manuals
Manuals and User Guides for Siemens SINAMICS G120XA PN. We have
1
Siemens SINAMICS G120XA PN manual available for free PDF download: Operating Instructions Manual
Siemens SINAMICS G120XA PN Operating Instructions Manual (1236 pages)
Brand:
Siemens
| Category:
Media Converter
| Size: 30 MB
Table of Contents
Qualified Personnel
4
Disclaimer of Liability
4
Table of Contents
5
Fundamental Safety Instructions
17
General Safety Instructions
17
Equipment Damage Due to Electric Fields or Electrostatic Discharge
24
Warranty and Liability for Application Examples
25
Cybersecurity Information
26
Residual Risks of Power Drive Systems
27
Description
29
About the Manual
29
About the Converter
30
Intended Use
30
Use for the Intended Purpose
30
Openssl
30
Transferring Openoss License Terms to a PC
31
Scope of Delivery
32
Rating Plate
34
Directives and Standards
35
ID Link and Siemens Online Support
37
Device Disposal
38
Recycling and Disposal
38
Optional Components
39
Further Information
39
External Line Filter
39
Article Number
40
Line Harmonics Filter
40
Restrictions for Use
41
Overheating Protection
41
Short Circuit Protection
42
Line Reactor
42
Output Reactor
44
Sine-Wave Filter
46
DV/Dt Filter Plus VPL
49
Operator Panel
50
SINAMICS G120 Smart Access
50
Memory Card
51
Function Description
51
Shield Connection Kit for the Power Module (FSD to FSG)
51
SINAMICS FSG Adapter Set
52
Applicable Products
52
Dimensions (Unit: MM)
53
Cable Cross-Sections and Screw Tightening Torques
53
Installation
54
I/O Extension Module
55
Outline Dimensions
55
Interface Overview
57
Motors and Multi-Motor Drives that Can be Operated
61
Additional Information
62
Mounting
63
Power Losses and Air Cooling Requirements
63
Mounting the Converter
65
Basic Installation Rules
65
Mounting Position
67
Dimension Drawings and Drill Patterns
67
Mounting the Shield Connection Kit
69
Additional Mounting Instructions for FSD
72
Additional Mounting Instructions, FSD
72
Hoisting Gear
72
Additional Mounting Instructions, FSH/FSJ
73
Lifting the Converter
73
Mounting the Optional Components
75
Wiring
77
Line Supply and Motor
77
EMC-Compliant Setup of the Machine or Plant
77
Control Cabinet
78
Further Information
79
Cables
80
Electromechanical Components
82
Permissible Line Supplies
83
TN System
83
TT System
84
Function Description
84
IT System
85
Removing Functional Grounding of the Converter
85
Requirements for the Protective Conductor
87
Fault Protection for the Motor Circuit
89
Operation with Residual Current Protective Device (RCD)
89
Maximum Permissible Motor Cable Length
91
Connecting the Converter and Converter Components
93
Connection Overview
94
Available Options
94
Connecting Converters
95
Cable Cross-Sections and Screw Tightening Torques
99
Cable Lugs
100
Connecting the Cable Shields (FSA
101
Connecting the Copper Busbars (FSH Only)
103
Connecting the Motor to the Converter in a Star or Delta Connection
106
Function Description
106
Control Interfaces
107
Overview of the Interfaces
107
Terminal Strips
108
Terminals Strips of I/O Extension Module
110
Factory Interface Settings
111
Default Setting of the Interfaces (Macros)
112
Overview
112
Default Setting (Macro) 41: "Analog Control
114
Analog Input
114
Default Setting (Macro) 42: "PID Controller with Analog Control
116
Default Setting (Macro) 43: "2 Pumps with Analog Control
118
Default Setting (Macro) 44: "3 Pumps with Analog Setpoint
120
Default Setting (Macro) 45: "Fixed Setpoint Control
122
Default Setting (Macro) 47: "PID Controller with Internal Fixed Setpoint
124
Default Setting (Macro) 48: "2 Pumps and Internal Fixed Setpoint
126
Default Setting (Macro) 49: "3 Pumps and Internal Fixed Setpoint
128
Default Setting (Macro) 57: "PROFINET Control
130
Default Setting (Macro) 58: "MOP Control
132
Default Setting (Macro) 59: "Blank I/O
134
Terminal Strip X9 (FSH/FSJ Only)
135
Wiring the Terminal Strips
138
Fieldbus
139
Connecting to PROFINET and Ethernet
140
Communication Via PROFINET IO and Ethernet
140
Protocols Used
141
Connecting the PROFINET Cable to the Converter
143
What Do You Have to Set for Communication Via PROFINET
143
Device Name
143
Application Examples
144
Installing GSDML
144
Connect Converter to Ethernet/Ip
144
What Do You Need for Communication Via Ethernet/Ip
145
Commissioning
147
Commissioning Guidelines
147
Tools
148
Preparing for Commissioning
150
Collecting Motor Data
150
Precharing the Circuit (FSH/FSJ Only)
152
Forming DC Link Capacitors
153
Converter Factory Setting
153
Minimum and Maximum Speed
155
Quick Commissioning Using the BOP-2 Operator Panel
157
Fitting the BOP-2 to the Converter
157
Overview
158
Starting Quick Commissioning
159
Function Description
159
Selecting an Application Class
159
Standard Drive Control
161
Dynamic Drive Control
163
Expert
166
Identifying the Motor Data and Optimizing the Closed-Loop Control
171
Restoring the Factory Settings
173
Handling the BOP-2 Operator Panel
174
Switching the Motor on and off
175
Changing Parameter Values
176
Additional Information
176
Changing Indexed Parameters
177
Entering the Parameter Number Directly
178
Entering the Parameter Value Directly
179
Why Can a Parameter Value Not be Changed
180
Further Information
180
Series Commissioning
181
Upload of the Converter Settings
183
Upload from the Converter to the Memory Card
184
Automatic Upload
184
Manual Upload with BOP-2
185
Message for a Memory Card that Is Not Inserted
186
Safely Removing a Memory Card Using the BOP-2
187
Uploading to the BOP-2
188
More Options for the Upload
189
Protecting the Converter Settings
191
Write Protection
191
Know-How Protection
193
Extending the Exception List for Know-How Protection
196
Activating and Deactivating Know-How Protection
197
Further Information
198
Advanced Commissioning
199
Overview of the Converter Functions
199
Brief Description of the Parameters
201
Drive Control
202
Switching the Motor on and off
202
Sequence Control When Switching the Motor on and off
202
Factory Setting
204
Selecting the ON/OFF Functions
205
Function Diagram 2634 - Sequence Control - Missing Enable Signals, Line Contactor Control
207
Adapt the Default Setting of the Terminal Strips
208
Digital Inputs
209
Analog Input as Digital Input
210
Digital Outputs
211
Analog Inputs
213
Adjusting Characteristics for Analog Input
215
Setting the Deadband
216
Analog Outputs
217
Adjusting Characteristics for Analog Output
218
Function Diagram 2221 - Digital Inputs
220
Function Diagram 2256 - Analog Inputs as Digital Inputs
221
Function Diagram 2244 - Digital Outputs
222
Function Diagram 2251 - Analog Inputs 0 and 1
223
Function Diagram 2252 - Analog Input 2
224
Function Diagram 2270 - Analog Input 3
225
Function Diagram 2261 - Analog Outputs
226
Drive Control Via PROFINET
227
Receive Data and Send Data
227
Drive Control
228
Telegrams
228
Parameter Channel
234
Expanding or Freely Interconnecting Telegrams
239
Factory Setting
241
Acyclically Reading and Writing Converter Parameters
242
Reading and Changing Parameters Via Data Set 47
242
Error Values
245
Device-To-Device Communication
247
Ethernet/Ip
247
Configuring Communication
247
Supported Objects
249
Supported Services
253
Create Generic I/O Module
263
Function Description
263
Further Information
263
The Converter as Ethernet Node
264
Function Diagrams for PROFINET and Ethernet/Ip
265
Overview
265
Function Diagram 2401 - Overview
266
Function Diagram 2410 - Addresses and Diagnostics
267
Function Diagram 2420 - Telegrams and Process Data
268
Function Diagram 2440 - PZD Receive Signals Interconnection
269
Function Diagram 2441 - STW1 Control Word Interconnection VK-NAMUR
270
Function Diagram 2442 - STW1 Control Word Interconnection SINAMICS
271
Function Diagram 2446 - STW3 Control Word Interconnection
272
Function Diagram 2450 - PZD Send Signals Interconnection
273
Function Diagram 2451 - ZSW1 Status Word Interconnection VIK-NAMUR
274
Function Diagram 2452 - ZSW1 Status Word Interconnection SINAMICS
275
Function Diagram 2456 - ZSW3 Status Word Interconnection
276
Function Diagram 2468 - Receive Telegram Free Interconnection
277
Function Diagram 2470 - Send Telegram Free Interconnection
278
Function Diagram 2472 - Status Word Free Interconnection
279
Function Diagram 2473 - Control Word and Status Word Interconnection
280
Function Diagrams for Internal Control/Status Words
281
Function Diagram 2501 - Control Word, Sequence Control (R0898)
281
Function Diagram 2503 - Status Word, Sequence Control (R0899)
283
Function Diagram 2505 - Control Word, Setpoint Channel (R1198)
284
Function Diagram 2510 - Status Word 1 (R0052)
285
Function Diagram 2511 - Status Word 2 (R0053)
286
Function Diagram 2512 - Control Word 1 (R0054)
287
Function Diagram 2513 - Supplementary Control Word (R0055)
288
Function Diagram 2522 - Status Word, Speed Controller (R1407)
289
Function Diagram 2526 - Status Word, Closed-Loop Control (R0056)
290
Function Diagram 2530 - Status Word, Current Control (R1408)
291
Function Diagram 2534 - Status Word, Monitoring Functions 1 (R2197)
292
Function Diagram 2536 - Status Word, Monitoring Functions 2 (R2198)
293
Function Diagram 2537 - Status Word, Monitoring Functions 3 (R2199)
294
Function Diagram 2546 - Control Word, Faults/Alarms (R2138)
295
Function Diagram 2548 - Status Word, Faults/Alarms 1 and 2 (R2139 and R2135)
296
Jogging
297
Function Description
297
Switching over the Drive Control (Command Data Set)
298
Factory Setting
300
Function Diagram 8560 - Command Data Set
301
Selecting Physical Units
302
Unit System
302
Groups of Units
303
Technological Unit of the Technology Controller
304
Free Function Blocks
305
Overview
305
Runtime Groups and Run Sequence
306
List of Free Function Blocks
306
Activating Free Function Blocks
313
Function Diagram 7200 - Sampling Times of the Runtime Groups
315
Function Diagram 7210 - Logic Block and
316
Function Diagram 7212 - Logic Block or
317
Function Diagram 7214 - Logic Block EXCLUSIVE or
318
Function Diagram 7216 - Logic Block INVERTER
319
Function Diagram 7220 - Arithmetic Blocks ADDER and SUBTRACTOR
320
Function Diagram 7222 - Arithmetic Blocks MULTIPLIER and DIVIDER
321
Function Diagram 7225 - Arithmetic Block COMPARATOR
322
Function Diagram 7230 - Timer Block PULSE GENERATOR
323
Function Diagram 7232 - Timer Blocks SWITCH-ON DELAY
324
Function Diagram 7233 - Timer Blocks SWITCH-OFF DELAY
325
Function Diagram 7240 - Memory Block RS Flip-Flop
326
Function Diagram 7250 - Switch Block NUMERICAL SWITCHOVER
327
Function Diagram 7260 - Control Block LIMITER
328
Function Diagram 7270 - Block LIMIT MONITOR
329
Controlling Clockwise and Counter-Clockwise Rotation Via Digital Inputs
330
Two-Wire Control, On/Reverse
330
Function Description
330
Two-Wire Control, Clockwise/Counter-Clockwise Rotation 1
331
Two-Wire Control, Clockwise/Counter-Clockwise Rotation 2
331
Three-Wire Control, Enable/Clockwise/Counter-Clockwise Rotation
334
Three-Wire Control, Enable/On/Reverse
336
Function Diagram 2272 - Two-Wire Control
338
Function Diagram 2273 - Three-Wire Control
339
Pump Control
340
Multi-Pump Control
340
Further Information
343
Pump Switch-In/Switch-Out
343
Stop Mode
347
Pump Switchover
350
Service Mode
352
Frost Protection
355
Condensation Protection
356
Cavitation Protection
357
Deragging
358
Interaction with Other Functions
360
Pipe Filling
361
Setpoints and Setpoint Processing
363
Setpoints
363
Analog Input as Setpoint Source
365
Specifying the Setpoint Via the Fieldbus
366
Motorized Potentiometer as Setpoint Source
367
Fixed Speed Setpoint as Setpoint Source
369
Factory Setting
371
Function Diagram 3001 - Overview Setpoint Channel
372
Function Diagram 3010 - Fixed Speed Setpoints Binary Selection
373
Function Diagram 3011 - Fixed Speed Setpoints Direct Selection
374
Function Diagram 3020 - Motorized Potentiometer
375
Function Diagram 3030 - Setpoint Scaling, Jogging
376
Setpoint Processing
377
Overview
377
Invert Setpoint
378
Enable Direction of Rotation
379
Skip Frequency Bands and Minimum Speed
380
Speed Limitation
382
Extended Ramp-Function Generator
383
Dual Ramp Function
385
Function Diagram 3040 - Direction Limitation and Direction Reversal
387
Function Diagram 3050 - Skip Frequency Bands
388
Function Diagram 3070 - Extended Ramp-Function Generator
389
Function Diagram 3080 - Ramp-Function Generator Status Word
390
Technology Controller
391
PID Technology Controller
391
Basic Settings
392
Factory Setting
395
Further Information
397
Autotuning the PID Technology Controller
398
Function Diagram 7950 - Technology Controller Fixed Setpoints Binary Selection
401
Function Diagram 7951 - Technology Controller Fixed Setpoints Direct Selection
402
Function Diagram 7954 - Technology Controller Motorized Potentiometer
403
Function Diagram 7958 - Technology Controller Closed-Loop Control
404
Function Diagram 7959 - Technology Controller Kp/Tn Adaptation
405
Free Technology Controllers
406
Cascade Control
408
Real Time Clock (RTC)
412
Time Switch (DTC)
414
Function Diagram 7030 - Technology Functions, Free Technology Controller
415
Function Diagram 7036 - Technology Functions, Free Technology Controller
416
Motor Control
417
Reactor, Filter and Cable Resistance at the Converter Output
417
Setting the Saturation Characteristic of the Permanent Magnet Synchronous Motor (Third-Party Motor)
418
V/F Control
420
Optimizing Motor Starting
423
V/F Control with Standard Drive Control
425
Optimizing Motor Starting Using Standard Drive Control
428
Function Diagram 6300 - V/F Control, Overview
430
Function Diagram 6301 - V/F Control, Characteristic and Voltage Boost
431
Function Diagram 6310 - V/F Control, Resonance Damping and Slip Compensation
432
Function Diagram 6320 - V/F Control, Vdc_Max and Vdc_Min Controllers
433
Function Diagram 6850 - Standard Drive Control, Overview
434
Function Diagram 6851 - Standard Drive Control, Characteristic and Voltage Boost
435
Function Diagram 6853 - Standard Drive Control, Resonance Damping and Slip Compensation
436
Function Diagram 6854 - Standard Drive Control, Vdc_Max and Vdc_Min Controllers
438
Function Diagram 6855 - Standard Drive Control, DC Quantity Control
439
Function Diagram 6856 - Standard Drive Control, Interface to the Power Module
440
Encoderless Vector Control
441
Structure of Vector Control Without Encoder (Sensorless)
441
Optimizing the Speed Controller
442
Optimizing Operation of the Permanent Magnet Synchronous Motor
445
Additional Information
446
Function Diagram 6020 - Vector Control, Overview
447
Function Diagram 6030 - Vector Control, Speed Setpoint
448
Function Diagram 6031 - Vector Control, Acceleration Model
449
Function Diagram 6040 - Vector Control, Speed Controller
450
Function Diagram 6050 - Vector Control, Kp and Tn Adaptation
451
Function Diagram 6060 - Vector Control, Torque Setpoint
452
Function Diagram 6220 - Vector Control, Vdc_Max and Vdc_Min Controllers
453
Function Diagram 6490 - Vector Control, Closed-Loop Speed Control Configuration
454
Function Diagram 6491 - Vector Control, Flux Control Configuration
455
Function Diagram 6630 - Vector Control, Upper and Lower Torque Limits
456
Function Diagram 6640 - Vector Control, Current/Power/Torque Limits
457
Function Diagram 6700 - Vector Control, Closed-Loop Current Control Overview
458
Function Diagram 6710 - Vector Control, Current Setpoint Filter
459
Function Diagram 6714 - Vector Control, Iq and ID Controllers
460
Function Diagram 6721 - Vector Control, ID Setpoint
461
Function Diagram 6722 - Vector Control, Field Weakening Characteristic Flux Setpoint
462
Function Diagram 6723 - Vector Control, Field Weakening Controller Flux Controller
463
Function Diagram 6724 - Vector Control, Field Weakening Controller
464
Function Diagram 6730 - Vector Control, Interface to the Induction Motor
465
Function Diagram 6731 - Vector Control, Interface to the Synchronous Motor
466
Function Diagram 6790 - Vector Control, Flux Setpoint Reluctance Motor
467
Function Diagram 6791 - Vector Control, ID Setpoint Reluctance Motor
468
Function Diagram 6792 - Vector Control, Interface to the Reluctance Motor
469
Function Diagram 6797 - Vector Control, Closed-Loop DC Quantity Control
470
Function Diagram 6799 - Vector Control, Display Signals
471
Function Diagram 6820 - Dynamic Drive Control, Overview
472
Function Diagram 6821 - Dynamic Drive Control, Closed-Loop Current Control
473
Function Diagram 6822 - Dynamic Drive Control, Acceleration Model
474
Function Diagram 6824 - Dynamic Drive Control, Speed Controller
475
Function Diagram 6826 - Dynamic Drive Control, Torque Setpoint
476
Function Diagram 6827 - Dynamic Drive Control, Vdc_Max and Vdc_Min Controller
477
Function Diagram 6828 - Dynamic Drive Control, Current/Power/Torque Limits
478
Function Diagram 6832 - Dynamic Drive Control, Current Setpoint Filter
479
Function Diagram 6833 - Dynamic Drive Control, Iq and ID Controllers
480
Function Diagram 6834 - Dynamic Drive Control, Flux Setpoint
481
Function Diagram 6835 - Dynamic Drive Control, ID Setpoint Reluctance Motor
482
Function Diagram 6836 - Dynamic Drive Control, ID Setpoint Synchronous Motor
483
Function Diagram 6837 - Dynamic Drive Control, Field Weakening Characteristic
484
Function Diagram 6838 - Dynamic Drive Control, Field Weakening Controller Induction Motor
485
Function Diagram 6839 - Dynamic Drive Control, Field Weakening Controller Synchronous Motor
487
Function Diagram 6841 - Dynamic Drive Control, Interface to the Induction Motor
489
Function Diagram 6842 - Dynamic Drive Control, Interface to the Synchronous Motor
490
Function Diagram 6843 - Dynamic Drive Control, Interface to the Reluctance Motor
492
Function Diagram 6844 - Dynamic Drive Control, DC Quantity Control
493
Electrically Braking the Motor
494
Compound Braking
494
DC Braking
495
Function Description
495
Compound Braking
498
Function Diagram 7017 - Technology Functions, DC Braking
500
Pulse Frequency Wobbling
501
Pole Position Identification
502
Drive Protection
504
Overcurrent Protection
504
Converter Protection Using Temperature Monitoring
505
Motor Protection with Temperature Sensor
508
Short Circuit
508
Motor Protection by Calculating the Temperature
511
How Do I Achieve a Motor Overload Protection in Accordance with IEC/UL 61800-5-1
513
Motor and Converter Protection by Limiting the Voltage
514
Factory Setting
515
Function Diagram 6220 - Vector Control, Vdc_Max and Vdc_Min Controllers
516
Function Diagram 6320 - U/F Control, Vdc_Max and Vdc_Min Controllers
517
Function Diagram 6854 - Standard Drive Control, Vdc_Max and Vdc_Min Controllers
518
Function Diagram 8017 - Motor Temperature Model 1
520
Function Diagram 8018 - Motor Temperature Model 2
521
Monitoring the Driven Load
522
Stall Protection
523
No-Load Monitoring
523
Blocking Protection
524
Torque Monitoring
525
Blocking Protection, Leakage Protection and Dry-Running Protection
527
Further Information
529
Rotation Monitoring
530
Function Diagram 8005 - Monitoring, Overview
531
Function Diagram 8010 - Monitoring, Speed Signals 1/2
532
Function Diagram 8011 - Monitoring, Speed Signals 2/2
533
Function Diagram 8012 - Monitoring, Motor Blocked
534
Function Diagram 8013 - Monitoring, Load Monitoring 1/2
535
Function Diagram 8014 - Monitoring, Load Monitoring 2/2
536
Function Diagram 8016 - Thermal Monitoring Motor
537
Function Diagram 8021 - Thermal Monitoring, Power Module
538
Function Diagram 8022 - Monitoring Functions
539
Drive Availability
540
Flying Restart - Switching on While the Motor Is Running
540
Automatic Restart
541
Kinetic Buffering (VDC Min Control)
543
Essential Service Mode
544
Function Diagram 7033 - Technology Functions, Essential Service Mode
549
Energy Saving
550
Efficiency Optimization
550
ECO Mode
553
Further Information
554
Bypass
554
Hibernation Mode
559
Factory Setting
561
Line Contactor Control
562
Calculating the Energy Saving for Fluid Flow Machines
565
Flow Characteristic
566
Flow Meter
567
Profienergy
568
Control Commands
569
Status Queries
570
Error Values and Measured Values
570
Function Diagram 2381 - Control Commands and Interrogation Commands
572
Function Diagram 2382 - Profienergy States
573
Function Diagram 7035 - Technology Functions, Bypass
574
Function Diagram 7038 - Technology Functions, Hibernation Mode
575
Switchover between Different Settings
576
Function Diagram 8565 - Drive Data Set
578
Explanations of the Function Diagrams
579
Symbols in the Function Diagrams
579
Interconnecting Signals in the Converter
581
Function Diagram 1021 - Explanation of the Symbols
584
Parameters
585
Explanation of the Detailed Parameter List
585
Parameter List
588
ASCII Table
1072
Function Description
1072
Warnings, Faults and System Messages
1075
Operating States Indicated Via Leds
1076
System Runtime
1078
Identification & Maintenance (I&M)
1079
Alarms, Alarm Buffer, and Alarm History
1080
Alarm History
1081
Faults, Alarm Buffer and Alarm History
1083
Fault History
1084
Function Diagram 8050 - Diagnostics, Overview
1086
Function Diagram 8060 - Diagnostics, Fault Buffer
1087
Function Diagram 8065 - Diagnostics, Alarm Buffer
1088
Function Diagram 8070 - Faults and Alarms Trigger Word (R2129)
1089
Function Diagram 8075 - Faults and Alarms Configuration
1090
List of Fault Codes and Alarm Codes
1092
Overview of Faults and Alarms
1092
Configuration Error
1097
External Alarm
1130
External Fault
1131
Temperature Sensor Fault
1163
Corrective Maintenance
1167
Replacing the Converter
1168
Function Description
1170
Spare Parts Compatibility
1179
Spare Parts Overview
1179
Corrective Maintenance
1180
Replacing the Control Unit
1181
Fan Units
1182
Replacing the Power Supply Board
1190
Firmware Upgrade and Downgrade
1204
Preparing the Memory Card
1205
Upgrading the Firmware
1206
Firmware Downgrade
1208
Correcting an Unsuccessful Firmware Upgrade or Downgrade
1210
Technical Data of Inputs and Outputs
1211
Technical Data Dependent on the Power
1217
Derating Data
1219
Current Derating as a Function of the Pulse Frequency
1222
Data Regarding the Power Loss in Partial Load Operation
1224
Second Environment
1225
Emitted Interference
1226
Interference Suppression
1228
General Conditions
1229
Manuals and Technical Support
1231
Overview of the Manuals
1231
Configuring Support
1232
Product Support
1233
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