SICK V4000 Manuals

Manuals and User Guides for SICK V4000. We have 1 SICK V4000 manual available for free PDF download: Operating Instructions Manual

SICK V4000 Operating Instructions Manual (136 pages)

Press Brake sensor system

Brand: SICK | Category: Industrial Equipment | Size: 1 MB

Table of Contents
7
About this Document
10
Function of this Document
10
Target Groups
10
Scope
10
Depth of Information
10
Abbreviations
11
Symbols Used
12
On Safety
13
Specialist Personnel
13
Applications of the System
13
Correct Use of the System
14
General Protective Notes and Protective Measures
14
Safety in Operation
15
Environmental Protection
20
Disposal
20
Product Description
21
Special Features
21
Safety Concept
22
Protection Principle of the V4000 PB
22
Protective Volume During the Operating Cycle
24
Intrusion of the Protective Volume During the Operating Cycle
25
Range of Use
26
Structure of the Device
27
Sender and Receiver
27
Displays at the Sender and Receiver
28
Interfaces at the Receiver
30
PBI (Press Brake Interface)
32
CDS (Configuration & Diagnostics Software)
33
External Operating Elements
35
Possible System Configurations
35
Source of the Operator Signals
37
Baud Rate Communication Interface
37
Application Name
37
Repetition Interval of Power-Up Cycle
37
Mounting of Receiver
38
Speed-Dependent Muting
38
Position-Sensing System
38
External Device Monitoring (EDM)
39
Default Value for Braking Distance
39
Travel for Determining the Braking Distance
40
Braking Offset
40
Target Speed V Slow for Determining the Braking Distance
40
Monitoring of the Slow Closing Speed V
41
From the Pinch
41
Point
41
Maximum Closing Speed and Maximum Overall Machine Overrun
41
Travel for Determining the Overall Machine Overrun
42
Standstill Time for Determining the Top Dead Centre
42
Start Delay for Closing Movement
43
Time for Standstill Detection
43
Settling Times for Inputs
43
Discrepancy Times for Inputs
44
Start Signal at Reduced Protective Volume
44
Minimum State Time for Standard Outputs
45
Minimum Switch-Off Time for Safety-Relevant Outputs
45
Bypass
45
Protective Operation
46
Power-Up Cycle
46
Teach-In
47
Protective Volume Modes in Protective Operation
47
System Sequences in Protective Operation
50
Power-Up Cycle in Standard Mode
51
Teach-In
55
Operating Cycle in Standard Mode
57
Operating Cycle in Box Mode
59
Operating Cycle in Back-Stop Mode
61
Alignment Mode
63
Mounting
64
Steps for Mounting
64
Mounting the Sender or Receiver Using SICK Mounting Kit 1
64
Mounting the Sender or Receiver Using SICK Mounting Kit 2
65
Sticker: Information for Daily Inspection
66
Electrical Installation
67
Connecting the Receiver
67
Connecting the Sender
70
Making up the Connections for Receiver and Sender
71
Connecting the PBI
71
External Device Monitoring (EDM)
73
Bypass
74
Configuration Connection (Serial Interface)
75
Configuration
76
Delivery State
76
Configuration Preparations
77
Commissioning
78
Test Notes
78
Aligning Sender and Receiver
78
Initial Alignment
78
Alignment Following a Tooling Change
85
Function Check
87
Regular Checks of the Protective Device by Specialist Personnel
90
Daily Checks of the Protective Device by Authorised Commissioned Persons
90
Operation
92
Switching the Machine on
92
Selecting Protective Volume Mode
93
Resetting
93
Carrying out a Power-Up Cycle
93
Carrying out Teach-In
95
Bending in Standard Mode
96
Bending in Box Mode
96
Bending in Back-Stop Mode
96
Changing the Sheet Thickness
96
8.10 Tool Changing
97
8.11 Care and Maintenance
97
Diagnostics
98
Response to Errors and Malfunctions
98
Error Displays of the Leds
98
Error Displays of the 7-Segment Display
99
Extended Diagnostics Via CDS
101
SICK Support
102
Technical Data
103
10.1 Device Data Sheet
103
V4000 PB Technical Data
103
Technical Data for PBI (Press Brake Interface)
109
Incremental Encoder Technical Data
110
10.2 Dimensional Drawings
111
Sender and Receiver
111
SICK Mounting Kit 1
112
Ordering Information
113
11.1 Scope of Delivery
113
11.2 Available Systems
113
11.3 Accessories
113
Glossary
115
Annex
118
13.1 Detailed System Sequences in Protective Operation
118
Power-Up Cycle
118
Teach-In
120
Standard Mode
122
Box or Back-Stop Mode with Interruption of the Protective Volume
124
13.2 Declaration of Conformity
126
13.3 Manufacturer's Checklist
128
13.4 List of Tables
129
13.5 List of Illustrations
130
13.6 Index
132

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