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Manuals and User Guides for SICK ICR845-2. We have
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SICK ICR845-2 manual available for free PDF download: Operating Instructions Manual
SICK ICR845-2 Operating Instructions Manual (188 pages)
Image Code Reader
Brand:
SICK
| Category:
Barcode Reader
| Size: 5 MB
Table of Contents
Table of Contents
3
Icr845
2
Table of Contents
3
1 Notes on this Document
7
Purpose
7
Target Group
7
Depth of Information
7
Tab. 1-1: Target Group
7
Used Symbols
8
2 Safety Information
9
Authorized Users
9
Intended Use
9
Tab. 2-1: Required Qualifications for Starting up the ICR845-2
9
General Safety Precautions and Protection Measures
10
Fig. 2-1: Outlet Opening of the LED Radiation at the ICR845-2
11
Fig. 2-2: Black-Yellow Signed Warning Labels Found on the ICR845-2
11
Quick Stop and Quick Restart
12
Environmental Information
12
3 Product Description
13
Design of Device
13
Fig. 3-1: Design of the ICR845-2
14
Tab. 3-1: ICR845-2 Delivery
15
Tab. 3-2: Versions of the ICR845-2
15
System Requirements
16
Product Features and Functions (Overview)
16
Tab. 3-3: Overview of the Product Features and Functions
16
Fig. 3-2: ICR845-2: Direct Marking Methods for 2D Codes
17
Method of Operation
18
Fig. 3-3: Block Diagram: Functions of the ICR845-2
18
Fig. 3-4: Field of View of the ICR845-2 in the Focus Position (MID Range)
18
Indicators and Control Elements
20
Fig. 3-5: Leds
20
Tab. 3-4: Meaning of the General Leds
21
Tab. 3-5: Meaning of the Leds of the Ethernet Interface
21
Tab. 3-6: Beeper Function
22
4 Installation
23
Overview of Installation Sequence
23
Installation Preparations
23
Fig. 4-1: Installation Accessories
24
Fig. 4-2: Example: Fixing the ICR845-2 with the Mounting Bracket No. 2025491
24
Installation Location
25
Fig. 4-3: ICR845-2: Allocation of the Field of View to the Code
25
Tab. 4-1: Reading Distance and Field of View Dimensions (Type-Depended)
26
Fig. 4-4: Definition of the Reading Distance and the Field of View
26
Fig. 4-5: Reading Angle that Can Occurs between the Field of View and the Code
26
Tab. 4-2: Permissible Reading Angle between the Field of View and the Bar Code/2D Code When Reading with Omni-Directional Decoder
27
Tab. 4-3: Permissible Reading Angles between the Field of View and Bar Code When Reading with Standard/Smart Decoder
27
Fig. 4-6: Avoiding Surface Reflection: Angle between Emitting Light and Code (Tilted Away from the Plumb Line)
27
Fig. 4-7: Count Direction of the Code Position CP for Bar Codes Along the
28
Installing and Adjusting the ICR845-2
29
Installing External Components
29
Removing the Device
30
Fig. 4-8: Installation Example for the External Reading Pulse Sensor
30
5 Electrical Installation
31
Overview of the Installation Sequence
31
Electrical Installation Preparations
31
Fig. 5-1: Block Diagram for Startup and Configuration
31
Tab. 5-1: Required Supply Voltage if Using Further Modules in Combination with the Connection Module CDB620/CDM420
32
Electrical Connections and Cables
33
Tab. 5-2: Pre-Fabricated Cables for Connecting the ICR845-2
33
Tab. 5-3: Connections Modules for the ICR845-2
33
Fig. 5-2: Block Diagram: Connection of the ICR845-2 to the CDB620 or CDM420 Connection Module
34
Tab. 5-4: Functions of the Additional Modules for the ICR845-2 Installed in the Connection Modules
35
Pin Assignments
36
Tab. 5-5: Pin Assignment of the 15-Pin D-Sub HD Plug
36
Tab. 5-6: Pin Assignment of the 8-Pin RJ45 Socket 10Baset
36
Performing Electrical Installation
37
Tab. 5-7: Recommended Maximum Cable Lengths between ICR845-2 and Host Computer
38
Fig. 5-3: Connecting the Serial Host Interface
38
Fig. 5-4: Connecting the Serial Auxiliary Interface
39
Fig. 5-5: Block Diagram: Function of the Ethernet Interface
40
Tab. 5-8: Characteristic Data of the Switching Inputs
41
Fig. 5-6: Connecting the "Sensor 1" Switching Input
41
Fig. 5-7: Connecting the "Sensor 2" Switching Input
41
Fig. 5-8: Connecting the "Result 1" Switching Output for Triggering an External Illumination
42
Tab. 5-9: Characteristic Ata of the "Result 1" Switching Output
43
Fig. 5-9: Connecting the "Result 1" Switching Output for Indicating the Result Status When the Load (E.g. PLC) Is Directly Connected, Using a Series Resistor
43
Fig. 5-10: Connecting the "Result 1" Switching Output for Indicating the Result Status When the Load (E.g. PLC) Is Connected Via Optocoupler to Create a High Side Swichting Function
43
Tab. 5-10: Characteristic Data of the "Result 2" Switching Output
44
Fig. 5-11: Connecting the "Result 2" Switching Output
44
Pin Assignment and Wire Coulour Assignment of Pre-Fabricated Cables with Open Ends
45
Tab. 5-11: Wiring Colour Assignment of Cable No. 6010137 (Open End))
45
6 Startup and Configuration
47
Overview Ot the Startup Procedure
47
CLV-Setup Configuration Software
47
Establish Communication with the ICR845-2
48
Tab. 6-1: Connection between PC with CLV-Setup Configuration Software and ICR845-2
48
Fig. 6-1: CLV Assistant: Starting up Window
49
Fig. 6-2: CLV Assistant: Connection Assistant Dialog Box
50
Fig. 6-3: CLV Assistant: Ethernet Assistant Dialog Box after an ICR845-2
51
Fig. 6-4: CLV Assistant: Ethernet Assistant Dialog Box after a New IP Address
52
Fig. 6-5: CLV Assistant: Dialog Box Confirming that Communication with the ICR845-2 Via Ethernet (TCP/IP) Is Successful
52
Fig. 6-6: CLV Assistant: Dialog Box Confirming that Communication with the
54
Fig. 6-7: CLV-Setup: "Image Acquisition" Tab
55
Fig. 6-8: CLV-Setup: "Ethernet" Tab
56
Fig. 6-9: Imageftp: Image Output
57
The Image Transfer Program Imageftp
58
Fig. 6-10: Image Output of the ICR845-2 and Image Transfer to the PC
58
Fig. 6-11: Multi-User Operation: Image Output of Several ICR845-2 Devices to the Imageftp at One PC
58
Fig. 6-12: Imageftp: Program Window
60
Fig. 6-13: Imageftp: Image Presentation Mode, here with Reading Diagnosis Data for the Code
60
Tab. 6-2: Imageftp: Function of the Symbol Buttons
61
Tab. 6-3: Imageftp: Description of the Text Boxes
61
Tab. 6-4: Imageftp: Graphical Forms/ Colours for Presentation of the Reading Diagnosis Data
62
Fig. 6-14: Imageftp: Examples for Presentation of Reading Diagnosis Data of
62
Tab. 6-5: Imageftp: Menu Command Functions
63
Tab. 6-6: Default Setting: in the Imageftp for User Account/ in the ICR845-2
65
Fig. 6-15: Imageftp: "User Accounts" Dialog Box
65
Fig. 6-16: Imageftp: "DIRECTORY " Dialog Box
66
Tab. 6-7: Example of User Name/ Password/ Upload Path for Multi-User Operation
67
Tab. 6-8: Imageftp: Default Setting
67
Using the Function Key
68
First Startup
69
Fig. 6-17: Configuration with CLV-Setup and Storage of the Parameter Set
69
Establish Communciation with the ICR845-2 Manually
70
Configuring the ICR845-2
71
Operating Modes and Outputting the Reading Result
74
Fig. 6-18: 2D Code Sample: Data Matrix ECC200; Cell Size 0.3 MM (11.8 Mil)
75
Fig. 6-19: Bar Code Sample (Code 39; Module Width 0.35 MM (13.8 Mil); Print Ratio 2:1)
75
Fig. 6-20: CLV-Setup: Output of the Reading Result for 2D Codes on the Auxiliary Interface, Displayed in the Terminal Emulator
76
Fig. 6-21: Position of the Symbol in the Image Field of the Image Memory
78
Fig. 6-22: CLV-Setup: Output of the Reading Result for Bar Codes on the Auxiliary Interface, Displayed in the Terminal Emulator
78
Fig. 6-23: CLV-Setup: Display of the Percentage Evaluation for 2D Codes on the Auxiliary Interface, Displayed in the Terminal Emulator
81
Fig. 6-24: CLV-Setup: "Operating Data" Dialog Box
83
Tab. 6-9: "Monitor Host Interface" Function
84
Fig. 6-25: CLV-Setup: Output of the Reading Result of the Host Interface on the Auxiliary Interface, Displayed in the Terminal Emulator (in this Case: O = Output)
85
Fig. 6-26: CLV-Setup: Displaying the Self-Test Result in the Terminal Emulator
87
Fig. 6-27: CLV-Setup: Dialog Box for Executing Matchcode 1 Teach-In
88
ICR845-2 Messages
89
Fig. 6-28: CLV-Setup: Displaying the System Messages in the Terminal Emulator When Starting the ICR845-2
89
Default Settings
91
Tab. 6-10: Extract: Default Setting of the ICR845-2 Parameter Values
92
Adjusting the ICR845-2
93
Configuration Guide
94
Tab. 6-11: Guide: Parameterizing the Reading Trigger and Output of Reading Result
95
Tab. 6-12: Guide: Settings to be Made for the Evaluation of Identical Codes
98
Switching the ICR845-2 off
100
7 Maintenance
101
Maintenance During Operation
101
Cleaning the ICR845-2
101
Fig. 7-1: Cleaning the Reading Window
102
Fig. 7-2: Cleaning the External Optical Sensor (Reading Pulse Generator)
102
Checking the Incremental Encoder
103
Replacing an ICR845-2
103
Disposal
104
8 Troubleshooting
105
Overview of Errors and Malfunctions Which Could Occur
105
Monitoring Errors and Malfunctions
105
Error Messages
106
Tab. 8-1: Error Message Output to the Auxiliary Interface
106
ST Error Status in the Reading Result of an 1D Code (Bar Code)
107
Tab. 8-2: Meaning of the ST Error Status in the Reading Result
107
Troubleshooting
109
Tab. 8-3: Troubleshooting: Restoring Operation (Reading Mode)
109
Tab. 8-4: Troubleshooting: Reading Pulse Errors in Reading Mode
110
Tab. 8-5: Troubleshooting: Result Output Errors in Reading Mode
113
Tab. 8-6: Troubleshooting: Result-Status Output Errors in Reading Mode (Reading 2-D Codes)
115
Tab. 8-7: Troubleshooting: Result-Status Output Errors in Reading Mode (Reading Bar Codes)
116
Tab. 8-8: Troubleshooting: Errors in the Result Status Output in Reading Mode
117
Tab. 8-9: Troubleshooting: Errors When Using the Image Transfer Via the Ethernet Interface
118
SICK Service
119
9 Technical Data
121
Data Sheet for the ICR845-2 Image Code Reader
121
Tab. 9-1: Technical Specifcations of ICR845-2
121
Tab. 9-2: MID Range: Suitable Bar Code Lengths at Focus Position (Distance 115 MM (4.53 In), Field of View 44 MM X 28 MM (1.78 in X 1.1 In))
122
ICR845-2 Dimensional Drawing
123
Fig. 9-1: Dimensions of the ICR845-2 with Reading Distance (Z) and Resulting Field of View (X,Y)
123
Specification Diagram
124
Tab. 9-3: Reading Conditions for Specification Diagram
124
Fig. 9-2: ICR845-2C0020/ -2C1020 (MID Range): Reading Ranges and Dimensions of the Field of View
124
10 Appendix
125
Appendix Overview
125
Settings for Reading Data Matrix ECC200
126
Fig. 10-1: CLV-Setup: "Reading Configuration" Tab
127
Fig. 10-2: CLV-Setup: "Code Properties Parameters" Tab
127
Fig. 10-3: CLV-Setup: Using the "Deviation of Dot Size" Slider
128
Fig. 10-4: CLV-Setup: "Code Properties Parameters" Tab
129
Fig. 10-5: CLV-Setup: "Reading Configuration" Tab
129
Fig. 10-6: CLV-Setup: "Code Configuration" Tab
130
Fig. 10-7: CLV-Setup: "Data Matrix" Tab
130
Fig. 10-9: CLV-Setup: "Data Matrix" Tab
131
Fig. 10-10: CLV-Setup: "Optimisation" Tab
132
Fig. 10-11: CLV-Setup: "Code Properties Parameters" Tab
133
Fig. 10-12: Limiting the Active Image Recording Area of the Matrix Sensor
133
Fig. 10-13: CLV-Setup: "Code Properties Parameters" Tab
134
System Messages
135
Tab. 10-1: System Messages of the ICR845-2
135
Installation and Operating Instructions for the CLV-Setup Configuration Software
136
Tab. 10-2: Default Settings in CLV-Setup (Extract)
139
Fig. 10-14: CLV-Setup: Results of the Autobaud Detect Function
140
Fig. 10-15: User Interface of the "CLV-Setup" Configuration Software
141
Tab. 10-3: Functions of the CLV-Setup Configuration Software (Overview)
142
Configuring the ICR845-2 with Command Strings
146
Fig. 10-16: CLV-Setup: Entering Commands in the Terminal Emulator
147
Auxiliary Tables
148
Tab. 10-4: Formulas for Calculating the Code Length of a Bar Code
148
Special Applications and Procedures
149
Tab. 10-5: Overview: Functions for the Code Comparison
149
Tab. 10-6: Teach-In Modes for Match Code 1
151
Fig. 10-17: Wiring the "Sensor 2" Switching Input for Triggering the Teach-In of Match Code 1 and for Automatic Activation of the Code Comparison
152
Fig. 10-18: Auxiliary Input Via the Auxiliary Interface of the ICR845-2
160
Fig. 10-19: CLV-Setup: Auxiliary Input Via the Terminal Emulator
161
Tab. 10-7: Communication Parameter Settings for the Terminal/ PC for the Auxiliary Inpute
162
Tab. 10-8: Ecommunication Parameter Settings for the SICK Hand-Held Scanner from the I T 38Xx/46Xx/48Xx/58Xx Series
162
Ordering Information for ICR845-2 and Accessories
164
Tab. 10-9: Versions of the ICR845-2
164
Tab. 10-10: in Stock Accessories: Holder
164
Tab. 10-11: in Stock Accessories: CDB620/CDM420 Connection Modules
165
Tab. 10-12: in Stock Accessories: Extensions for CDB620/CDM420 Connection Modules
166
Tab. 10-13: in Stock Accessories: Cables and Plug-In Connections
168
Tab. 10-14: in Stock Accessories: Incremental Encoder
168
Tab. 10-15: in Stock Accessories: Opto-Coupler
168
Dimensional Drawings Accessories
169
Fig. 10-20: Dimensions of the Mounting Bracket No. 2025491
169
Fig. 10-21: Dimensions of the Mounting Bracket No. 2039465
169
Fig. 10-22: Dimensions of the Clamping Section for the Quick Release Clamp No. 2042484
170
10.10 Supplementary Documentation
171
Tab. 10-16: Supplementary Documentation
171
10.11 Glossary
172
10.12 EC-Declaration of Conformity
178
Fig. 10-23: Copy of the EC Declaration of Conformity (Page 1, Scaled Down)
178
10.13 List of Tables and Figures Tables
179
List of Tables and Figures
179
10.14 Index
183
Code Samples (Selection)
187
Fig. 10-24: Scannable 1D Codes with Various Module Widths (Print Ratio 2:1)/ 2D Code
187
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