SEW-Eurodrive MOVIDRIVE modular Inverter Manuals

SEW-Eurodrive MOVIDRIVE modular Inverter Manuals

Manuals and User Guides for SEW-Eurodrive MOVIDRIVE modular Inverter. We have 2 SEW-Eurodrive MOVIDRIVE modular Inverter manuals available for free PDF download: Product Manual, Compact Operating Instructions

SEW-Eurodrive MOVIDRIVE modular Product Manual

SEW-Eurodrive MOVIDRIVE modular Product Manual (509 pages)

Brand: SEW-Eurodrive | Category: Inverter | Size: 51 MB

Table of Contents

Table of Contents
3
1 Product Description

6
- MOVIDRIVE Modular at a Glance
  9
- Power Supply Module with Controlled DC Link
  9
- Power Supply Modules
  9
- Axis Modules
  10
- Power Supply Modules with Supply and Energy Recovery
  10
- Capacitor Module for Two-Row Design
  11
- Capacitor Module for Energy Storage
  12
- Master Module
  12
- Cards
  13
- Controllers
  14
- Accessories
  15
- Device Data
  17
- MDP90A Power Supply Modules
  17
- Product Overview MOVIDRIVE Modular
  17
  - Properties
    17
  - Features
    18
  - MDA90A- Single-Axis Modules
    18
  - MDD9.A- Double-Axis Modules
    19
  - Axis Modules with Device Profile Cia402
    20
  - Device Data of the Double-Axis Module
    20
  - Device Data of the Single-Axis Module
    20
  - Master Module UHX45A/MDM90A
    21
  - MDC90A-0001/0002-50X-X-000 Capacitor Module
    21
  - CES11A Multi-Encoder Card
    22
  - CID21A Input/Output Card
    22
  - CIO21A Input/Output Card
    22
- Product Overview Accessories
  22
- FCB Concept
  25
  - Description of the Fcbs
    26
  - Setpoints and Limits in the Fcbs
    31
- Control Mode
  32
  - Description of the Control Modes
    32
  - Speed Control
    32
  - U/F
    32
  - Position Control
    33
  - Torque Control
    33
  - Vfc
    33
  - Cfc
    34
  - Elsm
    34
  - Rotor Adjustment/Rotor Position Measurement
    34
  - Flying Start Function
    35
  - Characteristic Values for Dynamics
    36
  - Characteristic Values for Setpoint Resolution
    36
  - Characteristics of the Control Modes
    36
  - Overview of the Control Modes
    36
  - Characteristic Values for Accuracy of Torque and Speed
    37
  - Maximum Output Frequency
    37
  - Fcbs that Can be Activated for Selected Control Mode
    38
- Energy-Saving Functions
  39
  - Flux Optimization
    39
  - Standby Mode
    39
  - Energy Consumption in Standby Operation
    40
- Module Bus
  41
- Digital Motor Integration with MOVILINK DDI Interface
  42
- Device Replacement
  44
- Circle View
  45
- MOVISUITE Engineering Software
  45
- Tree View
  45
2 Technical Data

48
- Markings
  48
  - Basic Device
    48
  - Braking Resistors BR
    49
  - TCB Thermal Circuit Breaker
    49
  - NF Line Filter
    50
  - ND Line Choke
    50
- General Technical Data
  51
- Technical Data of MDP Power Supply Modules
  52
  - Performance Data
    52
  - Electronics Data – Signal Terminals
    53
- Technical Data of MDA and MDD Axis Modules
  54
- Technical Data of the Master Module UHX45A/MDM90A
  61
- Technical Data of the Cards
  78
  - CIO21A and CID21A Input/Output Cards
    78
  - Safe Digital Inputs
    81
  - Sensor Supply
    82
  - Safe Digital Outputs
    82
- Technical Data of Encoder Interfaces
  83
- Technical Data of Braking Resistors, Filters and Chokes
  84
  - Braking Resistors Type BW.../BW...-T
    84
  - General
    84
  - UL and Cul Approval
    84
  - Technical Data and Assignment to an Inverter
    85
  - Assignment
    85
  - Dimension Sheets and Dimensions
    88
  - Wire Resistor
    88
  - Grid Resistor Mounting Position 1
    88
  - Grid Resistor Mounting Position 2
    89
  - Touch Guard BS..
    90
  - Description
    90
  - Dimension Sheet BS..
    90
  - Mounting Rail Installation
    90
  - TCB Thermal Circuit Breaker Option
    91
  - Technical Data of Signal Contact
    92
  - Dimension Sheet
    92
  - Line Filter
    93
  - Assignment to an Inverter
    93
  - Line Choke
    95
3 Configuration

97
4 Prefabricated Cables

190
5 General Information

232
- Decimal Separator in Numerical Values
  233
- Rights to Claim under Limited Warranty
  234
- Content of the Documentation
  234
- Other Applicable Documentation
  234
- Product Names and Trademarks
  234
- Copyright Notice
  234
6 Safety Notes

235
- Preliminary Information
  235
- Duties of the User
  235
- Target Group
  236
- Designated Use
  236
- Functional Safety Technology
  238
- Transport
  238
- Installation/Assembly
  238
- Restrictions of Use
  238
- Electrical Installation
  239
- Protective Separation
  239
  - Required Preventive Measure
    239
  - Stationary Application
    239
- Startup/Operation
  240
- Energy Storage Unit
  240
7 Device Structure, Axis System Structure

241
- Connection Variants
  241
- MOVIDRIVE Modular Nameplates
  250
  - Power Supply Module
    250
  - System Nameplate
    250
  - Performance Data Nameplate
    250
  - Single-Axis Module
    251
  - Double-Axis Module
    252
  - MOVIDRIVE Modular Type Code
    253
- Device Structure of the MDP Power Supply Module
  254
  - MDP90A-0100 (Size 1)
    254
  - MDP90A-0100 with Integrated Braking Resistance
    255
  - Mdp90A-0250
    256
  - Mdp90A-0500, 0750
    257
  - Mdp90A-1100
    258
- Device Structure of the MDA and MDD Axis Modules
  259
- MDC Capacitor Module
  269
- Mdc90A-0001/0002-50X-X-000
  269
- Device Structure of Master Module UHX45A/MDM90A
  270
- Example for Axis System Connection Without Master Module
  271
- Example for Axis System Connection with Master Module
  272
- Card Slots
  273
  - Single-Axis Modules
    273
  - Double-Axis Modules
    274
- Installation Accessories
  275
  - Standard Accessories
    275
  - Available Accessories
    278
  - Cable
    278
- Permitted Tightening Torques
  279
- Special Aspects When Transporting the Devices
  280
- Mechanical Installation
  281
  - Hole Pattern
    281
  - Mounting Grid
    282
  - Minimum Clearance and Mounting Position
    283
- Covers
  284
  - Removing the Safety Cover
    284
  - Installing the Safety Cover
    285
  - Touch Guards
    286
  - Axis System with Master Module
    286
  - Axis System Without Master Module
    287
  - Power Connection Closing Cover
    288
  - Closing Cover between MDA90A-1400 – 1800 and MDA90A-0020 – 0240
    289
  - Front Cover
    290
  - Protection Caps
    291
  - Line Connection, Motor Connection
    291
  - Braking Resistor Connection
    291
  - Breaking out Templates
    292
- Control Cabinet Installation
  293
  - Installing a Module
    294
  - Installing Shield Plates
    295
  - Bottom Shield Plate
    295
  - Top Shield Plate
    296
  - Removing the Covers
    297
  - Removing the Touch Guards
    298
  - Installing the Busbar
    299
  - Installing Touch Guards
    300
  - Installing Front Covers and Covers
    302
  - Removing an Axis Module
    302
  - Installation/Removal of the UHX45A
    303
- Electrical Installation
  304
  - Installation with Protective Separation
    305
  - Permitted Voltage Systems
    306
  - Use in IT Systems
    306
  - Line Connection
    308
  - Power Connections
    309
  - Connection with 1 Cable
    309
  - Connection with 2 Cables
    310
  - 24 V Supply Voltage Without Master Module
    311
  - 24 V Supply Voltage with Master Module UHX45A/MDM90A
    313
  - Connection of an Axis System
    314
  - Two-Row Design with MDC90A
    319
  - Installation
    324
  - Connection to the DC Link Connection
    325
  - Connection Main Row and Auxiliary Row with DPC34A Cable Set
    325
  - Connection Main/Auxiliary Row with DCP35A Cable Set/Connection Unit
    327
  - Installing Touch Guards and Closing Covers
    330
  - With Master Module
    330
  - Without Master Module
    331
  - Motor Output
    332
  - Output Brake Chopper
    332
  - Temperature Evaluation of the Motor
    332
  - Brake Output
    332
  - Inputs/Outputs
    333
  - System Bus Ethercat/Sbus
    334
  - System Bus and Module Bus Cabling
    334
  - Correct Cabling
    335
  - Encoder
    336
  - Installation Notes for Encoder Connection
    336
  - Encoder Cable
    336
  - On the Encoder/Resolver
    336
  - Encoder Connection/Cable Lengths
    337
  - Notes on MOVILINK DDI
    338
  - Removing the Connector
    338
  - Maximum Line Length
    338
  - Self-Assembled Encoder Cables
    339
  - Minimum Requirements for Encoder Cables
    339
- Installing Options and Accessories
  340
- Braking Resistors
  351
- Line Choke
  364
- Line Filter
  364
- EMC-Compliant Installation
  365
  - Control Cabinet
    366
  - HF Equipotential Bonding in the System
    366
  - Cable Installation
    366
  - Supply System Cable Connection
    366
  - Line Filter Connection
    367
  - Motor and Brake Connection
    368
  - Control Cable Connection
    368
  - Encoder Connection
    368
  - Shielding Connection
    369
- Terminal Assignment
  370
- Information Regarding UL
  402
  - Field Wiring Power Terminals
    402
  - Short Circuit Current Rating
    402
  - Branch Circuit Protection
    403
  - Motor Overload Protection
    403
  - Ambient Temperature
    403
9 Startup

405
- Connecting Cables
  405
- Connecting Power
  405
- General
  405
- Lifting Applications
  405
- Assigning the Ethercat /Sbus PLUS Address at the Axis Module
  406
- Startup Requirements
  407
- Startup Procedure
  408
- Check List for Startup
  411
- Connection to the Engineering Software
  411
10 Operation

412
- General Information
  412
- 7-Segment Display
  413
- Faults at the Power Supply Module
  417
- Faults at the Single-Axis Module/Double-Axis Module
  421
  - Fault 1 Output Stage Monitoring
    421
  - Fault 3 Ground Fault
    421
  - Fault 4 Brake Chopper
    421
  - Fault 7 DC Link
    422
  - Fault 8 Speed Monitoring
    422
  - Fault 9 Control Mode
    422
  - Fault 10 Data Flexibility
    424
  - Fault 11 Temperature Monitoring
    425
  - Fault 12 Brake
    426
  - Error 13 Encoder 1 Fault
    426
  - Fault 14 Encoder 2
    431
  - Fault 16 Startup
    435
  - Fault 17 Internal Processor Fault
    437
  - Fault 18 Software Error
    437
  - Fault 19 Process Data
    438
  - Fault 20 Device Monitoring
    439
  - Fault 21 Digital Motor Integration 1
    440
  - Fault 22 Digital Motor Integration 2
    441
  - Fault 23 Power Section
    442
  - Error 24 Cam Switch
    443
  - Fault 25 Parameter Memory Monitoring
    443
  - Fault 26 External Fault
    446
  - Fault 28 FCB Drive Functions
    446
  - Fault 29 HW Limit Switches
    448
  - Fault 30 Software Limit Switches
    448
  - Fault 31 Thermal Motor Protection
    449
  - Fault 32 Communication
    451
  - Fault 33 System Initialization
    452
  - Fault 34 Process Data Configuration
    453
  - Fault 35 Function Activation
    453
  - Fault 42 Lag Error
    454
  - Fault 46 Safety Card
    455
  - Fault 47 Supply Unit
    455
  - Fault 48 Module Bus
    456
  - Fault 50 I/O Card
    456
  - Fault 51 Analog Processing
    457
  - Fault 52 Explosion Protection Function Category 2
    457
- Fault at the Master Module UHX45A/MDM90A
  459
- Module Bus Faults
  460
  - Grid Condition
    460
  - DC Link Condition
    460
  - Line Phase Failure
    460
- Responses to Fault Acknowledgement
  461
  - Fault Acknowledgement at the Power Supply Module
    461
  - Fault Acknowledgement at the Axis Modules
    461
  - Software Reset/Restart
    461
  - Warm Start
    462
  - Default – Fault Response
    463
  - Parameterizable Faults
    463
- Extended Storage
  466
- Electronics Service by SEW-EURODRIVE
  466
- Shutdown
  467
  - Procedure in Case Maintenance Has Been Neglected
    467
  - Using Energy Storage Units
    467
- Waste Disposal
  468
12 Functional Safety

469
- Integrated Safety Technology
  469
  - Underlying Standards
    469
  - Safe Condition
    469
- General Information
  469
  - Schematic Representation of the Safety Concept
    470
  - Drive Safety Functions
    470
- Safety Conditions
  472
  - Restrictions
    472
  - Approved Devices
    473
  - Requirements for the Installation
    473
  - Requirements for External Safety Controllers
    474
  - Requirements for Startup
    475
  - Requirements for Operation
    476
- Connection Designs
  477
  - Requirements
    477
  - Use of Safety Relays
    477
  - Use of Safety Controllers
    478
  - STO Signal for Group Disconnection
    478
  - Wiring Diagrams
    479
  - Delivery State
    479
  - 2-Pole Sourcing
    479
  - 2-Pole Sourcing/Sinking
    479
  - Port X6 on the Device
    480
  - STO Group Disconnection, 2-Pole, Sourcing
    480
  - STO Group Disconnection, 2-Pole, Sourcing/Sinking
    480
  - STO Group Disconnection, 1-Pole, Sourcing
    480
- Safety Characteristics
  481
13 Appendix

483
- Abbreviation Key
  483
- Index
  485
14 Address List

492

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SEW-Eurodrive MOVIDRIVE modular Compact Operating Instructions

SEW-Eurodrive MOVIDRIVE modular Compact Operating Instructions (88 pages)

Application inverter

Brand: SEW-Eurodrive | Category: Inverter | Size: 13 MB

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