User Manuals: SATO CL608e/CL612e Barcode Label Printer

User Manuals: SATO CL608e/CL612e Barcode Label Printer

Manuals and User Guides for SATO CL608e/CL612e Barcode Label Printer. We have 1 SATO CL608e/CL612e Barcode Label Printer manual available for free PDF download: Service Manual

SATO CL608e/CL612e Service Manual

SATO CL608e/CL612e Service Manual (245 pages)

Thermal Transfer Printer

Brand: SATO | Category: Printer | Size: 3 MB

Table of Contents

Service Manual
1
Table of Contents
3
Section 1. Overview and Specifications

7
- Overview
  7
- Section 1. Overview and Specifications
  8
- Physical Characteristics
  8
- Access Door
  8
- Printer Features
  9
  - Rear Panel
    9
  - External Accessory Connector
    9
- Printer Features
  10
- Operation Paneldisplays
  12
- Sensors and Switches
  14
- Components
  14
- Power Supply Unit
  14
- Switches and Sensors
  15
- Ribbon
  16
- Installation Considerations
  16
- Optional Accessories
  16
- General Printer Specifications
  17
- Environment & Approvals
  17
- General Printer Specifications
  18
- Character Fonts
  20
- Bar Codes
  21
Section 2. Configuration

23
- Dip Switch Settings
  23
  - Dip Switches
    23
  - Dip Switch Settings
    24
- Printer Set up
  25
- Default Settings
  29
  - Dip Switch Selections
    29
  - Lcd Panel Configuration
    30
  - Normal Mode
    31
  - Print Darkness Setting
    31
  - Print Speed Adjustment
    32
  - Pitch Offset Adjustment
    33
  - Advanced Mode
    35
  - Print Offset
    36
    
    Character Pitch
    38
    
    Exit Advanced Mode
    38
  - Card Mode
    39
    
    Reprint W/Feed
    50
    
    Euro Code
    52
  - Priority Setting Lcd Command
    53
  - Service Mode
    53
  - Counters Hd Dsp Cut Life
    54
  - Counters Mode
    54
  - Test Print Mode
    55
  - Default Setting Mode
    56
  - All Clear Mode
    58
  - Maintenance Mode
    58
  - Clear Non-Standard Protocol
    59
  - Download User Defined Protocol Codes
    59
  - Hex Dump Mode
    60
  - User Download Mode
    60
- Sample Test Labels
  62
- Interface Types
  63
Section 3. Interface Specifications

63
- Overview
  63
- Available Interfaces
  64
- Interface Types
  64
  - Centronics Parallel Interface
    64
  - Usb Interface
    64
  - Ethernet Interface
    64
- Receive Buffer
  65
- IEEE 1284 Parallel Interface
  66
- IEEE 1284 Parallel Interface
  67
  - Rs232C Serial Interface
    68
  - General Specifications
    68
  - Electrical Specifications
    68
  - Pin Assignments - Rs232C Printer End
    68
  - Cable Requirements
    69
  - Rs232C Interface Signals
    70
- Ready/Busy Flow Control
  70
  - X-On/X-Off Flow Control
    71
  - Data Streams
    71
- Universal Serial Bus (USB) Interface
  71
- Ethernet Interface
  72
- Bi-Directional Communications
  72
- Accessory (EXT) Connector
  73
- Pin Assignments
  73
  - Standard Operation
    74
  - Repeat Print
    75
Section 4. Electrical Checks and Adjustments

77
- Overview
  77
- Steps Prior to some Procedures
  78
- DC Power Voltage Checks
  80
- Potentiometer Assignments & Adjustments
  82
- Interface Board
  83
- SATO Cl608E/Cl612E Service Manual I
  83
  - A Print Position Adjustment
    84
  - B Print Position Adjustment
    85
Section 4. Electrical Checks and Adjustments

86
- Label Gap Adjustment
  86
- Eye-Mark Adjustment
  87
- Offset Label Stop Position Adjustment
  88
- Ribbon Sensor Verification
  89
- Ribbon Sensor Adjustment (Near End)
  90
- LCD Display Adjustment
  91
- Print Darkness Adjustment
  92
Section 5. Mechanical Adjustments

93
- Overview
  93
- Ribbon Clutch Adjustments
  94
  - Rewind Clutch
    95
  - Unwind Clutch
    95
- Print Head Position Adjustment
  97
- Print Head Position Adjustment
  98
- Print Head Balance Adjustment
  99
- Ribbon Roller Adjustment
  100
- Feed Roller Adjustment (Label Tracking)
  101
- Timing Belt Tension Adjustment
  103
- Head Latch Adjustment
  104
- Notch/Gap Sensor Adjustment
  105
Section 6. Replacement Procedures

107
- Overview
  107
- Replacing the Main Circuit Board
  108
  - Disconnect Cables
    110
  - Remove (2) Screws
    110
- Replacing the Fuses
  113
  - Back of Printer
    113
  - Main P.C.board
    114
- Replacing the Power Supply
  115
- Replacing the Stepper Motor
  118
- Replacing the Timing Belts
  119
- Replacing the Print Head
  122
- Replacing the Platen
  125
- Replacing the Ribbon Drive Clutch Washers
  129
- Replacing the Ribbon Motion Sensor
  133
- Sensor Locations
  136
- Replacing the Paper End Switch (Micro-Switch) and the Bottom Half of the Notch/Gap and Eye-Mark Sensors
  137
- Replacing the Top Half of the Notch/Gap Sensor
  140
- Replacing the Display Panel or Keyboard
  143
- Display Panel Assembly
  145
Section 7. Factory Resets

147
- Overview
  147
- Factory Settings/Test Print
  148
- Clear Head Counters
  149
- Clear Dispenser Counter
  150
- Clear Cutter Counter
  151
- Clear EEPROM
  152
- Sample Test Prints
  153
Section 8. Troubleshooting

155
- Overview
  155
- Initial Checklist
  156
- The IEEE1284 Parallel Interface
  156
Section 8. Troubleshooting

156
- The RS232C Serial Interface
  158
- The Universal Serial BUS (USB)
  158
- Lan Ethernet Interface
  159
- Windows Nt/Lan Server Troubleshooting
  162
- Error Signals
  164
- Troubleshooting Tables
  165
- Print Quality Problems
  166
- Head Pattern Examples
  170
  - Feed Direction
    170
  - Receive Buffer Hex Dump
    171
- Hex Dump Diagnostic Labels
  171
Section 9. Optional Accessories

173
- Overview
  173
- Label Cutter Kit Installation
  174
- Label Cutter Kit Installation
  175
  - Cutter Unit
    176
  - Pulley Cover
    179
  - Front Cover
    182
- PCMCIA Memory Expansion Installation
  187
- PCMCIA Memory Expansion Installation
  188
- Flash Memory Expansion Installation
  191
- Real Time Clock Installation
  193
  - Factory Reset Procedure
    195
  - Set Calendar
    196
Section 10. Parts List

199
- Spare Parts List
  199
- Overview
  199
- Section 10. Parts List
  200
- Base Cover Assembly
  200
- Frame Assembly
  209
- Print Head Assembly
  216
- Print Head Assembly
  217
- Ribbon Assembly
  220
- Feed Roller Assembly
  225
- Main PCB Assembly
  228
- Interface Option
  229
- Dispenser Assembly Option
  230
- Cutter Assembly Option
  237
- PCMCIA Memory Option
  241
Index

243

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