Sakai SV510-III Manuals

Manuals and User Guides for Sakai SV510-III. We have 1 Sakai SV510-III manual available for free PDF download: Shop Manual

Sakai SV510-III Shop Manual (248 pages)

Brand: Sakai | Category: Construction Equipment | Size: 39 MB

Table of Contents
5
Safety
11
General Safety
13
Understanding the Safety Symbols and Words
13
General
13
Qualifications of Operators and Maintenance Personnel
14
Safety Practices and Policies
14
Pre Start Inspection
15
Safety Instructions
15
Starting
16
Operating
16
Stopping
16
Maintenance
17
Transporting the Machine
19
Specifications
21
Specification Data
24
Sv510D-Ⅲ
24
Sv510T-Ⅲ
26
Sv510Tf-Ⅲ
28
Table of Standard Values
30
Engine
30
Propulsion
30
Hydraulic System
30
Steering
31
Brakes
31
Capacities
31
Fuel and Lubricants Specification
32
Rating
32
Recommended Lubricants
32
Tightening Torque Chart
33
Engine and Controls
35
Engine
37
Engine Mount
37
Engine Exterior
39
Control System
41
Forward-Reverse Control
41
Pump Mount
42
Installation of Pump
43
Hydraulic Systems
45
System Circuit Diagram
48
Graphic Symbols for Hydraulic Circuits
48
Hydraulic Circuit Diagram
51
Propulsion Hydraulic System
53
Propulsion Hydraulic Piping
53
Propulsion Hydraulic Piping (Front Type 1)
53
Propulsion Hydraulic Piping (Front Type 2)
55
Propulsion Hydraulic Piping (Rear)
57
Hydraulic Component Specifications
60
Hydraulic Pump Assembly (Propulsion + Vibrator + Steering)
60
Gear Box
62
Propulsion Hydraulic Motor (Front)
64
Propulsion Hydraulic Motor (Rear)
65
Vibrator Hydraulic System
67
Vibrator Hydraulic Piping
67
Hydraulic Component Specifications
69
Vibrator Hydraulic Motor
69
Steering System
71
Steering Hydraulic Piping
71
Steering Wheel
73
Hydraulic Component Specifications
74
Orbitrol
74
Frame (Center Pin)
75
Electrical System
77
System Circuit Diagram
79
Electrical Circuit Diagram
79
Electrical Components
81
Electrical Component Layout (1)
81
Electrical Component Layout (2)
83
Electrical Component Specifications
85
Fuse Box
85
Vibratory Drum • Rear Axle
87
Precautions for Disassembly and Reassembly
89
Vibratory Drum
91
Removal and Installation of Vibratory Drum
91
Removal of Vibratory Drum
91
Installation of Vibratory Drum
94
Vibratory Drum Assembly
95
Disassembly and Reassembly of Vibratory Drum
97
Disassembly of Vibratory Drum
97
Reassembly of Vibratory Drum
109
Rear Axle
127
Rear Axle Assembly
127
Rear Axle Assembly (Type 1)
127
Rear Axle Assembly (Type 2)
129
Rear Axle Lubrication
131
Rear Axle Structure
132
Center Housing
132
Differential
133
Hub Reduction Gear
134
Brake (Type 1)
135
Brake (Type 2)
136
Gearbox
137
Brake
139
Brake Pedal
141
Brake Hydraulic Piping
143
Brake System
145
Hydraulic Component Specifications
146
Brake Solenoid Valve
146
Inspection and Adjustment
147
Safety Precautions for Inspection and Adjustment
149
Preparation for Inspection and Adjustment
149
Precautions for Inspection and Adjustment
149
Warm-Up
149
Inspection and Adjustment of Engine Related Items
149
Measurement and Adjustment of Propulsion Circuit Pressure
150
Measurement
150
Adjustment
151
Measurement and Adjustment of Propulsion Charge Circuit Pressure
152
Measurement
152
Adjustment
153
Measurement of Machine High/Low Speed Change Circuit
154
Measurement
154
Measurement of Parking Brake Release Pressure
155
Measurement
155
Measurement and Inspection of Vibrator Circuit Pressure
156
Measurement
156
Inspection
157
Measurement and Inspection of Vibrator Charge Circuit
158
Pressure
158
Measurement
159
Inspection
160
Measurement and Inspection of Steering Circuit Pressure
161
Measurement
161
Inspection
162
Measurement of Hydraulic Pump Case Pressure
163
Measurement of Propulsion Pump Case Pressure
163
Measurement of Vibrator Pump Case Pressure
164
Measurement of Propulsion Motor Case Pressure
165
Measurement
165
Measurement of Vibrator Motor Case Pressure
166
Measurement
166
Adjustment of F-R Lever Linkage
167
Adjustment
167
Brake Adjustment
168
Manually Releasing the Brake
168
Adjustment after Manual Release of Brake
169
Brake Clearance Adjustment (Type 1 Only)
170
Troubleshooting
171
Safety Precautions for Troubleshooting
173
Important Information for Troubleshooting
173
Before Starting
174
Wire Color Code and Number
174
Electrical System Troubleshooting
175
When Performing Electrical System Fault Diagnosis
175
Precautions to Take During Electrical Circuit Fault Diagnosis
175
Inspection Procedures Using a Tester
176
Inspection of Electrical System
181
Fault Codes
183
Description of Fault Codes
183
Reading Procedures of Fault Codes
184
Fault Code List
185
Error Codes
193
Description of Error Codes
193
Error Code List
193
Engine
195
Engine will Not Start (Starter Motor Does Not Run) 1/2
195
Engine will Not Start (Starter Motor Does Not Run) 2/2
197
Engine will Not Start (but Starter Motor Runs)
199
No Charging
201
Engine Speed Cannot be Switched
201
Starter Motor Runs Even When F-R Lever Is Not at Neutral Position
203
Propulsion
205
Machine Moves Neither Forward nor Backward
205
Machine Speed Cannot be Changed
207
Traction Control Does Not Work 1/3
209
Traction Control Does Not Work 2/3
211
Traction Control Does Not Work 3/3
213
Brake Does Not Work
215
Vibration
217
No Vibration Occurs
217
Amplitude Does Not Change (Remains Either Low or High)
219
Vibration Mode Cannot be Switched
221
Lighting
223
Illumination of Combination Meter Does Not Turn on
223
Combination Meter Warning Lamp or Indicator Lamp Is Abnormal
225
Tachometer Reading Is Abnormal
227
Hour Meter Is Abnormal
227
Temperature Meter Is Abnormal
229
Fuel Meter Is Abnormal
229
Hydraulic Oil Filter Warning Lamp Remains on
229
Oil Pressure Warning Lamp Remains on
231
Vibration Indicator Lamp Does Not Light
233
Parking Brake Indicator Lamp Does Not Light
235
Horn Does Not Sound
237
Backup Buzzer Does Not Sound
237
Hydraulic System Troubleshooting
238
When Performing Hydraulic System Troubleshooting
238
Propulsion System
239
Machine Moves Neither Forward nor Backward 1/2
239
Machine Moves Neither Forward nor Backward 2/2
240
Machine Moves in One Direction Only (Forward or Backward)
240
Slow Machine Speed or Small Drive Force 2/2
241
Machine Speed Cannot be Switched
241
Machine Does Not Stop Completely with F-R Lever in Neutral Position
241
Propulsion System Is Overheating
242
Abnormal Noise from Propulsion System
242
Vibrator System
243
No Vibration
243
Vibrator Frequency Is too Low
244
Amplitude Does Not Switch between High and Low
244
Vibrator Does Not Stop
244
Vibrator System Is Overheating
245
Abnormal Noise from Vibrator System
245
Steering System
246
Steering Wheel Is Hard to Turn
246
Steering Response Is Slow
246
Steering Wheel Backlash or Play Is Large
247
Steering System Is Overheating
247
Abnormal Noise from Steering System
247

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Sakai SV510-III Manuals

Sakai SV510-III Shop Manual (248 pages)

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