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SV505-1 Series
Sakai SV505-1 Series Manuals
Manuals and User Guides for Sakai SV505-1 Series. We have
1
Sakai SV505-1 Series manual available for free PDF download: Shop Manual
Sakai SV505-1 Series Shop Manual (392 pages)
Brand:
Sakai
| Category:
Construction Equipment
| Size: 36 MB
Table of Contents
Table of Contents
2
How to Use the Manual
13
Panel Symbols
14
General Safety Instructions
16
Acronyms and Abbreviations
26
Identification
27
Compactor Controls Identification
27
Left View
28
Right View
29
Top View
30
Operators Station
31
Compactor Component Identification
32
Rear Drive Hydraulic Hoses
32
Front Drive Hydraulic Hoses
33
Steering Hoses
34
Hydraulic Brake Hose Network
35
Brake Pedal and Linkage
36
Center Pin
37
Vibrator Hydraulic Hoses
38
Drum and Vibrator (Model D)
39
Drum and Vibrator Motor (Model T and TF)
40
Fuel System
41
Hydraulic Propulsion, Vibrator and Steering Pump Assembly
43
Rear Drive Propulsion Motor
44
Front Drive Propulsion Motor
45
Vibrator Motor
46
Electric Components
47
Instrument Panel and Relays
48
Rear Axle
49
Intake System
50
Exhaust System
51
Cooling Hose and Radiator
52
Travel Controls (Forward/Reverse)
53
Hydraulic Coupling
54
Engine Mount
55
Differential (1Of 2)
56
Differential (2 of 2)
57
Brake
58
Final Drive
59
Orbitrol
60
Steering Cylinder
61
Operation
62
Diesel Engine
62
Hydraulic Drive System
62
Operating Systems Description
62
Hydraulic Drive Circuit
64
Hydraulic Vibratory System
65
Hydraulic Vibratory Circuit
66
Hydraulic Steering System
67
Hydraulic Steering Circuit
68
Brake System
69
Combination Meter
70
Monitor Display
71
Fuel Gauge
72
Tachometer
72
Temperature Gauge
72
Engine Lamps
73
Parking Brake Switch
73
Starter Switch
73
Horn Button
74
Vibrator Amplitude Switch
74
Vibrator Selector Switch
74
Compactor Speed Change Switch
75
Engine Speed Change Switch
75
Forward/Reverse Lever Vibration ON/OFF Switch
75
Engine Diagnostic Switches
76
Forward/Reverse Lever
76
Unloader Valve
76
Fuse Box
77
Operating the Compactor
78
Release Brakes for Towing
78
Before Starting Inspection
79
Starting the Engine
80
Traveling
82
Stopping and Parking
83
Stopping the Engine
84
Vibratory Operation
84
Loading Using a Winch Equipped Trailer
86
Self Propelled Loading
88
Working with the Compactor
89
Compactor Maintenance
91
Compactor Component Replacement Schedule
91
Prior to Starting the Compactor
92
Lifting Compactor with Hoist
93
Maintenance Procedures Every 10 Hours or Daily
93
Maintenance Procedures Every 50 Hours
94
Maintenance Procedures Every 250 Hours
95
Maintenance Procedures Every 500 Hours
98
Maintenance Procedures Every 1,000 Hours
98
Long Term Storage
103
Testing and Adjustment
106
Mechanical Adjustments
106
Seat Adjustment
106
Scraper Adjustment
106
Hydraulic Pump Testing and Adjustment
106
Measure Hydraulic Pressure Main Propulsion Circuit
107
Adjust Hydraulic Pressure Main Propulsion Circuit
108
Measure Propulsion Charge Pressure
109
Adjust Propulsion Charge Pressure
109
Measure Parking Brake Release Pressure
110
Measure Vibrator Circuit Pressure
110
Adjust Vibrator Circuit Pressure
111
Measure Vibrator Charge Pressure
112
Adjust Vibrator Charge Pressure
113
Measure Steering Circuit Pressure
114
Adjust Forward/Reverse Cable
115
Troubleshooting
116
Troubleshooting Guidelines
116
Wiring Diagram Color Codes
117
Engine Warning Lamp Is Illuminated
119
Engine Stop Lamp Is Illuminated
123
Wait to Start Lamp Is Illuminated
127
Vibration Lamp Does Not Illuminate When Vibration Engaged
131
Parking Brake Lamp Does Not Illuminate When Parking Brake Engaged
140
Engine Oil Pressure Lamp Illuminated
144
Hydraulic Oil Filter Lamp Illuminated
149
Tachometer Does Not Indicate Engine Speed
154
Hour Meter Does Not Work
164
Coolant Temperature Gauge Does Not Work
170
Fuel Gauge Does Not Work
175
Backup Alarm Does Not Work
179
Horn Does Not Work
186
Compactor Steering Malfunction
195
Vibration Does Not Work
200
Low Amplitude Vibration Setting Does Not Work
213
High Amplitude Vibration Setting Does Not Work
219
Can Not Turn Vibration from Forward/Reverse Lever
225
Compactor will Not Start
231
Engine will Not Idle Correctly
249
Engine will Not Reach MID Speed
254
Engine will Not Reach Full Speed
259
Compactor will Not Move Forward And/Or Reverse or Does Not Drive Correctly
266
Parking Brake Does Not Work
273
Compactor will Not Change Speeds
281
Compactor Repair
288
Roller
288
Remove
288
Disassemble (Vibratory Motor Side)
291
Install
314
Install
322
Operators Station
324
Remove
324
Install
327
Manual Vibration Control Switch
329
Remove
329
Install
329
Vibratory Control Panel Switches
330
Remove
330
Install
331
Combination Meter
332
Remove
332
Install
333
Parking Brake Button
335
Remove
335
Install
335
Engine Status Lamps
336
Remove
336
Install
338
Remove
340
Install
341
Remove
342
Install
342
Disassemble
347
Assemble
349
Install
352
Remove
359
Rear End
359
Remove
361
Back up Alarm
361
Remove
362
Install
362
Starter Relay
362
Remove
363
Install
363
Engine Speed Change Switch
363
Remove
365
Forward/Reverse Lever Vibration Switch
365
Install
366
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