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Rottler SG10XY Head Seat Machine Manuals
Manuals and User Guides for Rottler SG10XY Head Seat Machine. We have
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Rottler SG10XY Head Seat Machine manual available for free PDF download: Operation And Maintenance Manual
Rottler SG10XY Operation And Maintenance Manual (146 pages)
CNC Cylinder Head Seat & Guide Machine With ACTIV Spindle
Brand:
Rottler
| Category:
Industrial Equipment
| Size: 23 MB
Table of Contents
Introduction
5
Table of Contents
5
Introduction
6
Description
7
Disclaimer
7
Limited Warranty
8
Online Documentation Access
9
Installation
11
Installation Report
13
Installation Procedure
17
Unpacking and Lifting
17
Removing Shipping Brackets
18
Machine Dimensions
19
Clearance Dimensions
20
Preparation for Placement
21
Machine Installation
21
Positioning the Machine
22
Power and Air Connections
22
Leveling the Machine
23
Air Supply
24
Air Adjustments
24
Float
24
Power Supply
25
Grounding
26
Transformer Connections
26
Creating a Skype Account
27
Safety
31
Safety Information
32
Safety Instructions for Machine Use
32
Electrical Power
34
Machine Operator
36
Emergency Procedure
37
Computer and Controller System Safety
37
Electrical Safety Features of Rottler DM Controlled Machines
38
Control Definitions
39
Computer and Controller System Safety for DM Controlled Machines
41
Control Definitions
41
Common Interface Notice
42
Master Power On/Off Switch
42
Initialization Screen
42
Homing
43
Program Select Buttons
45
Rapid up / Rapid down
45
Feed up / Feed down
45
Spindle Handwheel
45
Feed Rate Override
45
Spindle Override
45
E Stop
45
Lamp
46
Center Pilot
46
Workhead Float
46
Start Spindle
46
Safe Stop
46
Handwheel: 0.0100 / 0.0010
46
Spindle Zero
46
Ertical Zero
46
Additional Depths
46
Feed Rate
46
Seat Cut: Operations Screen
47
Vertical Zero
47
Setting the Rest of the Heights
48
Reaming Program: Operations Screen
49
Vertical Zero
49
Start Cutting Height
49
Finish Cutting Depth
49
Options Screen
50
Dwell Options
50
Retract out Options
50
Peck Options
50
Mode Select
51
Options
52
Delete
52
Head Property Screen
51
General Information
51
Program Select
51
New
51
Options
51
Delete
51
Operating Instructions
53
Operating Instructions
55
Mounting Tool Sharpener
55
Rottler Tool Bit Sharpener
55
Built in Venturi Vacuum Tester
55
Mounting Cylinder Heads
56
360 Degree Rollover Fixtures
56
Overhead Cam C Clamp System
57
Alignment and Setup
59
Front to Rear Cylinder Head Alignment
59
Canted Valve Cylinder Heads (Automotive Application)
60
Three Angle Seat Cutting
61
Checking Working Range of UNI-PILOT
62
Checking Procedure
62
Checking Valve Seat Concentricity
63
Machining Seats
64
Reaming Guides
64
Changing the Spindle Adapters
65
Installing the Spherical Self Aligning Toolholder
65
UNIPILOT Centralizing Pilots
66
Pilot Diameter
66
Shank Diameter
66
Extended Length (EL) Pilots
66
Carbide Inserts
67
Special Profiles
67
How to Use UPT Series Uipilot Toolholders
68
Using the Unipilot System for the UPT5200 / UPT5400 Series Tool Holders
70
Rottler Six and One Instructions
71
Adjusting the Square Carbide Inserts
74
Cutting Small Diameter Valve Seats
75
Backing up and Restoring Block Profiles
76
Tooling for Counterboring Small Diameter Valve Seat Pockets
83
MM Pilots Boring Combos
83
375" Pilot Combos
83
Maintenance
85
Maintenance
86
Preventative Maintenance Quick Reference Chart
86
Quick Reference Lubrication Chart
86
Air Adjustments
87
Float
87
Float Surfaces
87
Calibrating the Digital Level
88
Spindle
88
Rebuilding the UPT5200 Unipilot Holder
89
Adjusting and Aligning the Outer Spindle on SG Models
91
Adjusting Outer Spindle Clearance
92
Spindle Lock Nut Service Procedure
93
Replacing the Motherboard Battery
94
Setting the Play of Z-Axis Ball Screw
97
Machine Parts
103
Machine Parts
104
Consumable Parts
104
Carbide Inserts
105
Special Profiles
105
Carbide Pilots
105
Machine Parts
106
Base Table and Riser Assembly
106
Base Assembly
110
Spindle Assembly
113
Transmission Assembly
117
Head Support Assembly
119
Solenoid Valves
123
Pneumatic Circuit Diagram
124
Pneumatic Circuit Parts
125
RBHAR1KIT Repair Kit for RBHAR1
126
RBHAR40UPCKIT Repair Kit for RBHAR40UPT
127
Electrical Wiring Diagram
128
Air Line Diagram
129
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