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Manuals and User Guides for Rottler SG9A. We have
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Rottler SG9A manual available for free PDF download: Operation And Maintenance Manual
Rottler SG9A Operation And Maintenance Manual (55 pages)
Automatic Seat And Guide Machine
Brand:
Rottler
| Category:
Industrial Equipment
| Size: 27 MB
Table of Contents
Table of Contents
2
Chapter 1 SG9A Seat and Guide Machine Specification
5
Standard Equipment Shipped with SG9A
5
Chapter 2 Introduction / Safety / Installation
6
Introduction
6
Limited Warranty
6
Safety Information
7
Safety Instructions for Machine Use
7
Electrical Power
8
Machine Operator
8
Cutting Tool Area
9
Machining
9
Work Loading and Unloading
9
Machine Maintenance
9
Emergency Procedure
9
Air Supply
9
Air Adjustments
10
Float
10
Power Supply
10
Grounding
10
Chapter 3 Electrical Enclosure
11
Machine Capacity
12
Avoid Accidental Starting
12
Careless Acts
12
Job Completion
12
Replacement Parts
12
Misuse
12
Placement
12
Chapter 4 Machine Installation
13
Location
13
Unpacking and Lifting
13
Positioning the Machine
13
Location of the Shipping Brackets
14
Leveling the Machine
15
Chapter 5 Mounting Tool Sharpener
16
Rottler Tool Bit Sharpener
16
Built in Venturi Vacuum Tester
16
Chapter 6 Maintenance
17
Lubrication
17
Air Adjustments
17
Float
17
Calibrating the Digital Level
17
Chapter 7 Operating Instructions
18
Mounting Cylinder Heads
18
360 Degree Rollover Fixtures
18
Utilize the Grooves in the Table to Align the Trunion Supports Square to the Machine
18
Chapter 8 Overhead Cam U Clamp System
19
Alignment and Setup
21
Front to Rear Cylinder Head Alignment
21
Left to Right Alignment
21
Chapter 9 Selection of the Pilots
22
Aligning Cylinder Heads Which Have Canted Valve Guides
23
Core Drilling and Reaming Valve Guides
24
Using RS500 Rottler Spindle Adapter and Collet Holder .500" (12.7Mm)
24
Cutting Counter Bores for Seat Rings
25
Adjusting the Square Carbide Inserts
25
Tapping Operations
26
Three Angle Seat Cutting
26
Changing the Spindle Adapters
27
Installing the Spherical Self Aligning Toolholder
27
Chapter 10 Spindle to Work
28
Chapter 11 Control Definitions
29
Computer and Controller Definition
29
Master Power On/Off Switch
29
Getting Started
29
Power up
29
Initialization Screen
29
General Information
30
Head Select
30
New
30
Edit Head Model
30
Delete Head
31
Mode Select
31
Programming the Vertical Stops & Dwell Options
31
Homing
31
Building Programs
32
Seat Cutting Mode
32
Setting Zeros
32
Vertical Zero
32
Start the Spindle
32
Start Auto Cycle
33
Chapter 12 Safety Tips before Proceed Machining
34
Operation Tips before Machining Valve Seats
34
Seat Machining Suggested RPM Chart
34
Chapter 13 Troubleshooting
35
Eccentricity Problems When Cutting Three Angle Seats
35
Adjusting and Aligning the Outer Spindle on SG Models
37
Chapter 14 Consumable Parts
39
Chapter 15 Carbide Inserts
40
Special Profiles
40
Chapter 16 Carbide Pilots
40
Rottler Solid Fixed Carbide Pilots
40
Chapter 17 Machine Parts
41
SKETCH No. 1 Base, Table and Riser Assembly
41
SKETCH No. Base, Table and Riser Assembly - Parts Description
42
SKETCH No. 2 Workhead Assembly
43
SKETCH No. 2 Workhead Assembly - Parts Description
44
SKETCH No. 3 Spindle Assembly
46
SKETCH No. 3 Spindle Assembly - Parts Description
47
SKETCH No. 4 Transmission Assembly
49
SKETCH No. 4 Transmission Assembly - Parts Description
50
SKETCH No. 5 Cradle Assembly
51
SKETCH No. 5 Cradle Assembly - Parts Description
52
Chapter 18 Decimal to Metric Conversion Chart
54
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