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Rottler SG10A Manuals
Manuals and User Guides for Rottler SG10A. We have
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Rottler SG10A manual available for free PDF download: Operation And Maintenance Manual
Rottler SG10A Operation And Maintenance Manual (124 pages)
CNC CYLINDER HEAD SEAT& GUIDE MACHINE
Brand:
Rottler
| Category:
Sander
| Size: 14 MB
Table of Contents
Installation
9
Table of Contents
9
Rottler Sg10A Installation Report
15
Installation Procedure
15
Unpacking and Lifting
15
Removing Shipping Brackets
16
Machine Installation
17
Preparation for Placement
17
Positioning the Machine
18
Power and Air Connections
18
Leveling the Machine
19
Air Adjustments
20
Air Supply
20
Float
20
Grounding
21
Power Supply
21
Safety
23
Safety Information
24
Safety Instructions for Machine Use
24
Electrical Power
26
Machine Operator
28
Emergency Procedure
29
Computer and Controller System Safety
29
Electrical Safety Features of Rottler DM Controlled Machines
30
Control Definitions
31
Computer and Controller System Safety for DM Controlled Machines
33
Control Definitions
33
Common Interface Notice
34
Master Power On/Off Switch
34
Initialization Screen
34
Homing
35
Program Select Buttons
37
Rapid up / Rapid down
37
Feed up / Feed down
37
Spindle Handwheel
37
Feed Rate Override
37
Spindle Override
37
E Stop
37
Lamp
38
Center Pilot
38
Workhead Float
38
Start Spindle
38
Safe Stop
38
Handwheel: 0.0100 / 0.0010
38
Spindle Zero
38
Ertical Zero
38
Additional Depths
38
Feed Rate
38
Seat Cut: Operations Screen
39
Vertical Zero
39
Setting the Rest of the Heights
40
Reaming Program: Operations Screen
41
Vertical Zero
41
Start Cutting Height
41
Finish Cutting Depth
41
Options Screen
42
Dwell Options
42
Retract out Options
42
Peck Options
42
General Information
43
Mode Select
43
Options
44
Delete
44
Program Select
43
New
43
Options
43
Delete
43
Head Property Screen
43
Operating Instructions
45
Operating Instructions
47
Mounting Tool Sharpener
47
Rottler Tool Bit Sharpener
47
Built in Venturi Vacuum Tester
47
Mounting Cylinder Heads
48
360 Degree Rollover Fixtures
48
Overhead Cam C Clamp System
49
Alignment and Setup
51
Front to Rear Cylinder Head Alignment
51
Canted Valve Cylinder Heads (Automotive Application)
52
Three Angle Seat Cutting
53
Checking Working Range of UNI-PILOT
54
Checking Procedure
54
Checking Valve Seat Concentricity
55
Machining Seats
56
Reaming Guides
56
Changing the Spindle Adapters
57
Installing the Spherical Self Aligning Toolholder
57
UNIPILOT Centralizing Pilots
58
Pilot Diameter
58
Shank Diameter
58
Extended Length (EL) Pilots
58
Carbide Inserts
59
Special Profiles
59
Rottler Six and One Instructions
60
Adjusting the Square Carbide Inserts
63
Cutting Small Diameter Valve Seats
64
Backing up and Restoring Block Profiles
65
Tooling for Counterboring Small Diameter Valve Seat Pockets
72
MM Pilots Boring Combos
72
375" Pilot Combos
72
Maintenance
73
Maintenance
74
Preventative Maintenance Quick Reference Chart
74
Quick Reference Lubrication Chart
74
Air Adjustments
75
Float
75
Float Surfaces
75
Calibrating the Digital Level
76
Spindle
76
Adjusting and Aligning the Outer Spindle on SG Models
77
Adjusting Outer Spindle Clearance
78
Replacing the Motherboard Battery
79
Machine Parts
87
Contents
88
Machine Parts
88
Consumable Parts
88
Carbide Inserts
89
Carbide Pilots
89
Special Profiles
89
Base Table and Riser Assembly
90
Base Assembly
93
Spindle Assembly
96
Transmission Assembly
100
Head Support Assembly
103
Pneumatic Circuit Diagram
106
Electrical Components
107
Electrical Wiring Diagram
108
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