Rottler HP 7A Manuals

Rottler HP 7A Manuals

Manuals and User Guides for Rottler HP 7A. We have 1 Rottler HP 7A manual available for free PDF download: Operation And Maintenance Manual

Rottler HP 7A Operation And Maintenance Manual

Rottler HP 7A Operation And Maintenance Manual (206 pages)

Honing Machine

Brand: Rottler | Category: Industrial Equipment | Size: 19 MB

Table of Contents

Installation

9
- Table of Contents
  9
- Rottler Hp7A Installation Report
  11
- Installation Procedure
  15
  - Location
    15
  - Unpacking
    15
  - Leveling
    15
  - Air Supply
    15
  - Coolant
    15
  - Power Supply
    16
  - Grounding
    16
  - Single Phase Electrical Hook-Up
    17
Safety

19
- Safety Information
  20
  - Safety Instructions for Machine Use
    20
  - Electrical Power
    22
  - Machine Operator
    23
  - Emergency Procedure
    24
Control Definitions

25
- Control Definitions
  26
- E-Stop
  26
- Master Power On/Off Switch
  26
- Program Screen
  27
  - New Button
    28
  - Delete Button
    28
  - Saved Setups
    28
  - Cross Hatch Calculator Button
    29
- Program Select Button
  27
- Start Screen
  27
- Auto Cross Hatch Calculator Screen
  29
- Machine Settings Screen
  31
- Operation Screen
  32
  - Cycle Start Button
    32
  - Coolant Pump Button
    32
  - Manual Feed Button
    32
  - Short Stroke Button
    32
  - Bottom Dwell Button
    33
  - Top Dwell Button
    33
  - Rough Rpm Box
    33
  - Finish Rpm Box
    33
  - Stop Delay Box
    33
  - Auto Cross Hatch Button
    33
- Auto Cross Hatch Screen
  33
  - Plateau Mode Buttons
    34
  - Manual Mode Button
    35
Operating Instructions

37
- Operating Instructions
  
  39
- Block Loading
  
  39
- Setting the Bottom and Upper Travel Limit
  
  39
- Automatic Cycle Operation
  
  40
  - ROUGH MODE and FINISH MODE
    40
  - Rough Load
    40
  - Finish Load
    40
  - Cycle Start
    40
  - Manual Mode
    40
  - Limited over Travel and Blind Holes
    41
  - Cross Hatch Angle
    41
- Honing in General
  
  41
- Large Amount of Material Removal
  
  41
- Common Surface Finishes
  
  41
  - Non-Plateau
    41
  - Plateau
    42
  - Plateau Caution
    42
- Productivity
  
  43
  - Single Step Honing
    43
  - Two Step Honing
    43
  - Step Two
    43
- Using Vitrified Abrasives
  
  44
- Using Diamond Abrasives
  
  45
  - General
    45
  - Scratching
    45
  - Breaking in a New Set of Diamond Abrasives
    45
  - Dressing Diamond Abrasives
    46
  - Torn Metal
    46
  - Stock Removal Rate
    46
  - Diameter Range
    46
- Cross Hatch Angle and Washout
  
  47
- Stroking Speed
  
  47
- Coolant
  
  48
  - Coolant Types and Selection
    48
  - Refractometer
    48
  - Coolant Pump System
    48
- Honing of Alusil, Silitec, and Lokasil Materials
  
  48
  - Instructions for Honing Alusil and Lokasil Cylinders
    49
  - When Honing Silitec Cylinders
    49
- Honing a Cylinder Block
  
  50
- Introduction
  
  50
  - Definitions of Terms Used in this Section
    50
  - Safety Reminders
    50
- Start Screen
  
  51
- Program Select Screen
  
  52
- Operation Screen
  
  53
- Manual Mode Screen
  
  54
- Rough Mode Screen
  
  55
- Finish Mode Screen
  
  56
- Plateau Mode 1 Screen
  
  57
- Plateau Mode 2 Screen
  
  58
- Machine Operation
  
  59
- Manual Honing
  
  63
- Auto Cross Hatch Function
  
  65
Maintenance

67
- Maintenance
  
  69
  - Lubrication
    69
    
    Grease Fittings
    69
    
    Gear Housing
    69
    
    Drive Tube Pivot and Universal Joint
    70
    
    Automatic Lubricator
    71
    
    Air Filter / Regulator
    72
  - Coolant Pump Honing Oil
    73
  - Hydraulic System
    73
  - Muffler Exhaust
    74
  - Air Valve Lubricants
    75
- Hydraulic System
  
  76
  - System Description
    76
    
    System Check
    76
    
    System Refilling and Bleeding
    76
  - V-Belt Adjustment and Removal
    79
    
    V-Belt Adjustment
    79
    
    V-Belt Removal
    79
  - Adjusting Pivot Lock Cylinder Assembly
    80
  - Gear Housing Removal
    81
  - Adjusting Drag Pin Tension
    85
  - Adjusting Feed out Actuator Housing
    86
  - Gear Housing Disassembly
    87
  - Replacing Air Cylinder
    129
  - Replacing Pivot Block Assembly
    135
  - Upper Limit Switch Adjustment
    139
  - Updating HP7A Firmware
    140
  - Saving and Restoring Block Profiles
    145
    
    Save Block Profiles to Thumbdrive
    145
    
    Thumbdrive Profiles to Hmi
    145
  - Verifying Lower over Stroke Settings
    146
Troubleshooting

147
- Hone Head will Not Feed out
  148
- Troubleshooting
  148
- Hone Head Continues to Feed out Without Reaching Preset Load Setting
  149
- Erratic Finish Sizes
  150
- Chatter in Bore
  151
- Machine Not Stroking
  151
- Slow Stock Removal
  151
- Banging at Top of Stroke
  152
- Uncontrollable Stroking Speed
  152
- Operational Flow Chart
  153
- I/O Board LED Reference Map
  154
Machine Parts

155
- Air Logic Diagram
  157
- Machine Parts
  157
- Air System Connections
  158
- Stroke Cylinder
  159
- Hydraulic Logic Diagram
  160
- Hydraulic System Connections
  161
- Hydraulic Cylinder Fittings
  162
- Hydraulic Cylinder
  163
- Hydraulic Bypass Components
  164
- Stroke Control Valve Components
  164
- Hydraulic Reservoir Components
  165
- Injection Oiler
  166
- Front Section Rocker Arm
  167
- Drive Pinion Assembly
  168
- Gear Housing Section
  169
- Upper Housing Parts
  170
- Lower Housing Parts
  171
- Cage Housing Parts
  172
- Ratchet Actuator Assembly
  173
- Drive Adjuster Assembly
  174
- Planet Gear Assembly
  175
- Feed out Detent Assembly Parts
  176
- Drive Tube Assembly Parts
  177
- Drive Tube Removal Tool 514-6-38C
  178
- Stroking Control - Air
  179
- Stroking Cylinder Assembly
  180
- Hydraulic Cylinder Mount Components
  181
- PARK Safety Switch
  182
- Pneumatic Supply
  183
- Hone Tank
  184
- Splash Tray & Magnet
  185
- Carriage and Rocker Arm
  186
- Air Lock Assembly
  187
- Rocker Arm Controls
  188
- Control Panel Assembly
  189
- Electrical Enclosure Assembly
  190
- Electrical Enclosure Components
  191
- Electrical Wiring Diagram
  192

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