Rottler H85A Manuals

Manuals and User Guides for Rottler H85A. We have 1 Rottler H85A manual available for free PDF download: Operation And Maintenance Manual

Rottler H85A Operation And Maintenance Manual (179 pages)

CNC HONING MACHINE

Brand: Rottler | Category: Industrial Equipment | Size: 10 MB

Introduction

5
- Table of Contents
  5
- Introduction
  6
- Description
  7
- Disclaimer
  7
- Limited Warranty
  8
- Online Documentation Access
  9
- Specifications
  10
Installation

11
- Installation Report
  13
- Machine Dimensions
  19
- Machine Working Clearances
  20
- Optional Anchor Bolt Locations
  21
- Work Envelope Dimensions
  22
  - Side View
    22
  - Top View
    23
- Installation Procedure
  24
  - Location
    24
  - Unpacking
    24
  - Leveling
    24
  - Coolant
    24
  - Power Supply
    25
  - Grounding
    26
  - Transformer Connections
    26
- Creating a Skype Account
  27
Safety

31
- Safety Information
  32
- Electrical Safety Features of Rottler DM Controlled Machines
  38
Control Definitions

39
- Control Definitions
  
  41
- Computer and Controller System Safety for DM Controlled Machines
  
  41
- Definitions of Terminology Used in this Section
  
  42
- Hand Controls
  
  43
  - E-STOP Switch
    43
  - Handwheel
    43
- Boot up Screen
  
  44
- Set up Screen
  
  45
- Operation Screen
  
  47
  - Handwheel Buttons
    47
- Operation Screen: Setup Tab
  
  48
  - Set Zeros Buttons
    48
  - Z Stops
    48
  - Cross Hatch Calculator
    48
  - Stones Load Setup
    48
  - Stroke Setup
    48
- Operation Screen: Operation Tab
  
  49
- Operation Buttons
  
  50
  - FEED STONES to DIAMETER Button
    50
  - Z CRASH DETECTION Button
    50
  - CYCLE START Button
    50
  - COOLANT PUMP and LAMP BUTTONS
    51
  - PLATEAU Button
    51
- Pop up Windows and Menus
  
  51
  - Number Pad
    51
  - Conformation Windows
    52
  - Change and Choose Windows
    52
  - Software Set Menus
    53
  - On Screen Keyboard
    54
- Stone Holder Size Charts H85A
  
  55
Operating Instructions

67
- Honing in General
  
  69
- Large Amount of Material Removal
  
  69
- Common Surface Finishes
  
  69
  - Non-Plateau
    69
  - Plateau
    70
- New Method for Plateau Honing
  
  71
- Special Procedure for Subaru Blocks
  
  73
- Single Step Honing Process
  
  74
- Using Vitrified Abrasives
  
  74
- Mounting Stones and Brushes on Stone Holders
  
  75
- Using Diamond Abrasives
  
  75
  - General
    75
- Using CBN Abrasives
  
  76
  - Scratching
    76
  - Breaking in a New Set of Diamond Abrasives
    76
  - Truing New Diamond Abrasives
    76
  - Dressing Diamond Abrasives
    78
  - Torn Metal
    78
  - Stock Removal Rate
    78
  - Diameter Range
    78
- Coolant
  
  79
  - Coolant Types and Selection
    79
  - Refractometer
    79
  - Coolant Pump System
    79
- Cross Hatch Angle and Washout
  
  79
- Honing Alusil, Silitec, and Lokasil Cylinders in Synthetic Coolant Equipped Machines
  
  80
- Honing Alusil, Silitec, and Lokasil Cylinders in Hone Oil Equipped Machines
  
  81
- Work Envelope Dimensions
  
  82
- Getting Started
  
  83
- Planning the Job
  
  85
  - Block Specifications
    85
  - Tooling Selection
    85
  - Stone and Brush Selection
    86
  - Loading the Block
    87
- Programing Set up
  
  88
- Creating a Program
  
  91
- Mode Select Section of Home Screen
  
  93
- Operations Setup Screen
  
  96
  - Setup Tab
    96
  - Setting Zeros
    98
- Backing up and Restoring Block Profiles
  
  99
Maintenance

107
- Maintenance
  
  108
  - Lubrication
    108
    
    Grease Fittings
    108
    
    Automatic Lubricator
    108
  - Electrical Enclosure
    108
  - Priming Oil Lines
    109
  - Grease Fitting Locations
    112
  - Honing Coolant
    113
  - Standard Coolant Filter Unit
    113
  - Hone Head Exploded View
    114
  - Hone Head Maintenance
    115
  - Replacing the Motherboard Battery
    116
  - Belt Tension Adjustment
    119
    
    Spindle Motor Belt Adjustment
    119
    
    Z-Axis Motor Belt Adjustment
    120
- Ballscrew Assemblies Reference
  
  121
  - Alignment Definitions for Angular Bearings and Belleville Washers
    121
    
    Bearing Alignment
    121
    
    Belleville Washer Alignment
    121
- Z-Axis Bearing Installation Stacking Order
  
  122
  - Z-Axis Bearing Installation Section View
    123
- Spindle Housing Bearing Installation Stacking Order
  
  124
  - Spindle Housing Bearing Installation Section View
    125
Machine Parts

129
- Hone Tank and Components
  
  131
- Machine Parts
  
  131
- Oiler and Filter Assembly
  
  132
  - Linear Rails and X-Axis Rack
    133
  - Coolant Pump Assembly
    134
  - Doors
    135
- Base Plate Assembly
  
  136
- Carriage Assembly
  
  137
  - Coolant Nozzle and Ballscrew Cover
    137
  - Linear Rails
    138
- Oiler Distribution Block
  
  139
  - Z-Axis Motor Assembly
    140
  - Inner Wire Track Assembly
    141
  - Z-Axis Ballscrew Assembly
    142
    
    Lower Section
    142
    
    Upper Section
    143
  - Outer Wire Track Assembly
    144
    
    Mounts
    144
    
    Wire Tracks
    145
- Spindle Drive Assembly
  
  146
  - Outer Components
    146
  - Inner Components
    147
- Spindle Drive Carriage Assembly
  
  148
  - Oil Lines and Wire Track Attachments
    148
  - Feed Motor Assembly
    149
  - Lower Section
    150
  - Spindle Drive Motor Assembly
    151
  - Spindle Drive Cover
    152
- Electrical Enclosure
  
  153
  - Door Assembly
    153
    
    Outside Parts
    153
    
    Inside Parts
    154
  - Inside Components
    155
  - Computer Components
    156
- Electrical Panel Assembly
  
  158
- Control Pendant Assembly
  
  159
  - Outer Components
    159
  - Pendant Mount
    160
- Coolant Sump Tank
  
  161
- Wiring Diagram
  
  162

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Rottler H85A Manuals

Rottler H85A Operation And Maintenance Manual (179 pages)

Table of Contents

Introduction

Installation

Safety

Control Definitions

Control Definitions

Computer and Controller System Safety for DM Controlled Machines

Definitions of Terminology Used in this Section

Hand Controls

Boot up Screen

Set up Screen

Operation Screen

Operation Screen: Setup Tab

Operation Screen: Operation Tab

Operation Buttons

Pop up Windows and Menus

Stone Holder Size Charts H85A

Operating Instructions

Honing in General

Large Amount of Material Removal

Common Surface Finishes

New Method for Plateau Honing

Special Procedure for Subaru Blocks

Single Step Honing Process

Using Vitrified Abrasives

Mounting Stones and Brushes on Stone Holders

Using Diamond Abrasives

Using CBN Abrasives

Coolant

Cross Hatch Angle and Washout

Honing Alusil, Silitec, and Lokasil Cylinders in Synthetic Coolant Equipped Machines

Honing Alusil, Silitec, and Lokasil Cylinders in Hone Oil Equipped Machines

Work Envelope Dimensions

Getting Started

Planning the Job

Programing Set up

Creating a Program

Mode Select Section of Home Screen

Operations Setup Screen

Backing up and Restoring Block Profiles

Maintenance

Maintenance

Ballscrew Assemblies Reference

Z-Axis Bearing Installation Stacking Order

Spindle Housing Bearing Installation Stacking Order

Machine Parts

Hone Tank and Components

Machine Parts

Oiler and Filter Assembly

Base Plate Assembly

Carriage Assembly

Oiler Distribution Block

Spindle Drive Assembly

Spindle Drive Carriage Assembly

Electrical Enclosure

Electrical Panel Assembly

Control Pendant Assembly

Coolant Sump Tank

Wiring Diagram

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