Rockwell Automation Allen-Bradley 2198-H003-ERS2 Manuals

Manuals and User Guides for Rockwell Automation Allen-Bradley 2198-H003-ERS2. We have 3 Rockwell Automation Allen-Bradley 2198-H003-ERS2 manuals available for free PDF download: User Manual, Installation Instructions Manual

Rockwell Automation Allen-Bradley 2198-H003-ERS2 User Manual (260 pages)

Brand: Rockwell Automation | Category: Servo Drives | Size: 35 MB

Table of Contents
3
Preface
9
Download Firmware, and Other Associated Files
9
Summary of Changes
9
Access Fault Codes List
9
Conventions Used in this Manual
9
Additional Resources
10
About the Kinetix 5500
13
Servo Drive System
13
Drive Hardware and Input Power Configurations
15
Standalone Configurations
15
Shared AC/DC Configurations
17
Shared DC Common-Bus Configurations
18
Shared AC/DC Hybrid Configuration
19
Motor Feedback and Feedback-Only Configurations
20
Typical Communication Configurations
21
Linear Topology
21
Ring Topology
22
Star Topology
23
Safe Torque off Configurations
24
Hardwired Safety Configuration
24
Integrated Safety Configurations
25
Catalog Number Explanation
27
Agency Compliance
28
System Design Guidelines
29
AC Line Filter Selection
30
Transformer Selection
31
Circuit Breaker/Fuse Selection
31
24V Control Power Evaluation
34
Contactor Selection
34
Passive Shunt Considerations
35
Enclosure Selection
36
Minimum Clearance Requirements
37
Electrical Noise Reduction
38
Bonding Modules
38
Bonding Multiple Subpanels
40
Establishing Noise Zones
41
Cable Categories for Kinetix 5500 Systems
42
Noise Reduction Guidelines for Drive Accessories
42
Determine Mounting Order
46
Zero-Stack Tab and Cutout
46
Shared-Bus Connection System
47
Single-Axis Configurations
48
Multi-Axis Configurations
48
Drill-Hole Patterns
49
Mount Your Kinetix 5500 Drive
56
Connector Data and Feature Descriptions
58
Kinetix 5500 Connector Data
58
Module Status Connector Pinout
59
Safe Torque off Connector Pinout
59
Input Power Connector Pinouts
59
DC Bus and Shunt Resistor Connector Pinouts
60
Digital Inputs Connector Pinouts
60
Ethernet Communication Connector Pinout
61
Motor Power, Brake, and Feedback Connector Pinouts
61
Motor Feedback Connector Pinout
61
Understand Control Signal Specifications
62
Digital Inputs
62
Ethernet Communication Specifications
63
Motor Brake Circuit
63
Control Power
64
Feedback Specifications
65
Absolute Position Feature
65
Safe Torque off Safety Features
66
Servo Drives with Hardwired Safety
66
Servo Drives with Integrated Safety
66
Connect the Kinetix 5500 Drive System
67
Basic Wiring Requirements
68
Routing the Power and Signal Cables
68
Determine the Input Power Configuration
69
Grounded Power Configurations
69
Ungrounded Power Configurations
71
Ground Screw Settings
72
Remove the Ground Screws in Select Power Configurations
73
Ground the Drive System
74
Ground the System Subpanel
74
Ground Multiple Subpanels
75
Wiring Requirements
76
Wiring Guidelines
77
Wire the Power Connectors
78
Wire the 24V Control Power Input Connector
78
Wire the Input Power Connector
79
Wire the Digital Input Connectors
80
Wire the Safe Torque off Connector
80
Wire the Digital Inputs Connector
80
Wire Kinetix VP Motors and Actuators
80
Maximum Cable Lengths
81
Motor Power Connections
81
Motor Brake Connections
82
Motor Feedback Connections
83
Apply the Single Motor-Cable Shield Clamp
84
Wire Other Motors and Actuators
86
Install the Kinetix 5500 Add-On Profile
86
Motor Power and Brake Connections
87
Motor Power/Brake Cable Series Change
88
Maximum Cable Lengths
89
Motor Power/Brake Cable Preparation
89
Apply the Motor Power/Brake Shield Clamp
91
Motor Feedback Connections
92
Motor Feedback Cable Preparation
94
Capacitor Module Connections
96
External Passive-Shunt Resistor Connections
97
Ethernet Cable Connections
98
Configure and Start the Kinetix 5500 Drive System
99
Understand the Kinetix 5500 Display
100
Menu Screens
101
Setup Screens
102
Startup Sequence
104
Configure the Drive
105
Set the Network Parameters
105
Studio 5000 Logix Designer
105
Version History
105
Install the Kinetix 5500 Add-On Profile
106
Configure the Logix 5000 Controller
107
Configure the Kinetix 5500 Drive
110
Configure the Motion Group
119
Configure Feedback-Only Axis Properties
120
Configure Induction-Motor Frequency-Control Axis Properties
121
General and Motor Categories
121
Basic Volts/Hertz Method
122
Sensorless Vector Method
124
Fan/Pump Volts/Hertz Method
126
Configure SPM Motor Closed-Loop Control Axis Properties
127
Download the Program
131
Apply Power to the Kinetix 5500 Drive
132
Applying Power after Changing Input Voltage Range
132
Understand Bus-Sharing Group Configuration
133
Bus-Sharing Group Example
133
Configure Bus-Sharing Groups
134
Test and Tune the Axes
136
Test the Axes
136
Tune the Axes
138
Troubleshoot the Kinetix 5500 Drive System
143
Safety Precautions
143
Interpret Status Indicators
144
Display Interface
144
Fault Code Overview
144
Fault Codes
145
Kinetix 5500 Drive Status Indicators
146
Kinetix 5500 Capacitor Module Status Indicators
147
General Troubleshooting
147
Logix 5000 Controller and Drive Behavior
149
Before You Begin
153
Remove and Replace Kinetix 5500 Servo Drives
154
Remove Power and All Connections
154
Remove the Servo Drive
155
Replace the Servo Drive
155
Start and Configure the Drive
156
Certification
157
Important Safety Considerations
157
Category 3 Requirements According to ISO 13849-1
158
Stop Category Definition
158
Performance Level (PL) and Safety Integrity Level (SIL)
158
Description of Operation
159
Fault Codes
160
Probability of Dangerous Failure Per Hour
161
Safe Torque off Connector Data
161
Wire the Safe Torque off Circuit
162
Safe Torque off Wiring Requirements
162
Safe Torque off Feature
163
Safe Torque off Feature Bypass
163
Cascade the Safe Torque-Off Signal
164
Safe Torque off Specifications
164
Certification
165
Important Safety Considerations
165
Safety Application Requirements
166
Category 3 Requirements According to ISO 13849
166
Stop Category Definition
166
Performance Level (PL) and Safety Integrity Level (SIL)
167
Description of Operation
167
STO State Reset
167
Fault Codes
168
Probability of Dangerous Failure Per Hour
168
Safe Torque off Feature
169
Out-Of-Box State
169
Out-Of-Box State Support
169
Understand Integrated Safety Drive Replacement
171
Replace an Integrated Safety Drive in a Guardlogix System
171
Configure Only When no Safety Signature Exists
172
Configure Always
172
Motion Direct Commands in Motion Control Systems
173
Commands
173
Logix Designer Application Warning Messages
174
Torque Permitted in a Multi-Workstation Environment
176
Warning Icon and Text in Axis Properties
176
Functional Safety Considerations
178
Safe Torque off Specifications
178
Interconnect Diagrams
179
Interconnect Diagram Notes
179
Power Wiring Examples
180
Single-Axis Drive Wiring Examples
180
Bus-Sharing Wiring Examples
182
Shunt Resistor Wiring Example
184
Kinetix 5500 Servo Drive and Rotary Motor Wiring Examples
185
Kinetix 5500 Drive and Linear Actuator Wiring Examples
187
System Block Diagrams
191
Update the Drive Firmware
193
Before You Begin
193
Configure Logix 5000 Controller Communication
194
Inhibit Feedback Only Axis
195
Update Firmware
196
Verify the Firmware Update
199
Size Multi-Axis Shared-Bus Configurations
201
Shared-Bus Configurations
201
Shared AC Configurations
201
Shared DC Configurations
202
Shared AC/DC Configurations
204
Shared AC/DC Hybrid Configurations
205
Power-Sharing Sizing Examples
206
Shared DC Example
206
Shared AC/DC Hybrid Example
207
Shared AC/DC Example
208
Control Power Current Calculations
208
Kinetix 5500 System Current Demand Example
209
Energy Calculations
209
Motor Control Feature Support
211
Frequency Control Methods
212
Basic Volts/Hertz
213
Basic Volts/Hertz for Fan/Pump Applications
214
Sensorless Vector
215
Current Limiting for Frequency Control
216
The Effects of Current Limiting
216
Enable the Current Limiting Feature
218
Set the Currentvectorlimit Attribute Value
218
Stability Control for Frequency Control
219
Enable the Stability Control Feature
220
Skip Speeds
221
Multiple Skip Speeds
222
Flux up
223
Flux up Attributes
224
Configure the Flux up Attributes
225
Current Regulator Loop Settings
225
Motor Category
226
Motor Tests and Autotune Procedure
228
Motor Analyzer Category Troubleshooting
229
Selection of Motor Thermal Models
231
Generic Motors
231
Thermally Characterized Motors
231
Speed Limited Adjustable Torque (SLAT)
232
Motion Polarity Setting
233
SLAT Min Speed/Torque
233
SLAT Max Speed/Torque
234
SLAT Attributes
234
Configure the Axis for SLAT
235
Motor Overload Retention
238
Phase Loss Detection
239
Phase-Loss Detection Attributes
239
Phase-Loss Detection Configuration
240
Phase Loss Detection Current Example
241
Velocity Droop
241
Closed Loop Control
241
Frequency Control
242
Velocity Droop Attribute
242
Velocity Droop Configuration
242
Commutation Test
243
Adaptive Tuning
243
History of Changes
245
2198-Um001L-En-P
245
2198-Um001K-En-P
245
2198-Um001J-En-P
245
2198-Um001I-En-P
246
2198-Um001H-En-P
246
2198-Um001G-En-P
247
2198-Um001F-En-P
247
2198-Um001E-En-P
247
2198-Um001D-En-P
248
2198-Um001C-En-P
249
2198-Um001B-En-P
249
Index
251

Rockwell Automation Allen-Bradley 2198-H003-ERS2 User Manual (244 pages)

Brand: Rockwell Automation | Category: Servo Drives | Size: 22 MB

Table of Contents
5
About this Publication
11
Audience
11
Conventions Used in this Manual
11
Studio 5000 Environment
11
Additional Resources
12
Chapter 1

14
- About the Kinetix 5500 Servo Drive System
  14
- Typical Hardware Configurations
  15
- Typical Communication Configurations
  20
  - Linear Topology
    20
  - Ring Topology
    21
  - Star Topology
    22
- Safe Torque-Off Configurations
  23
  - Hardwired Safety Configuration
    23
  - Integrated Safety Configurations
    24
- Catalog Number Explanation
  26
- Agency Compliance
  27
- System Design Guidelines
  30
Chapter 2

30
Chapter 3

46
- Zero-Stack Tab and Cutout
  46
- Shared-Bus Connection System
  47
- Single-Axis Configurations
  48
- Multi-Axis Configurations
  48
- Drilling Hole Patterns
  49
- Mount Your Kinetix 5500 Drive
  56
- Kinetix 5500 Connector Data
  58
Chapter 4

59
Chapter 5 Routing the Power and Signal Cables

68
Configure and Start the Kinetix 5500 Drive System

99
- Chapter 6 Understanding the Kinetix 5500 Display
  
  100
  - Menu Screens
    101
  - Setup Screens
    102
  - Startup Sequence
    103
  - Configure the Drive
    104
    
    Set the Network Parameters
    104
  - Configure the Logix Designer Application Project
    105
    
    Configure the Logix5000 Controller
    105
    
    Configure the Kinetix 5500 Drive
    110
    
    Configure the Motion Group
    119
    
    Configure Axis Properties
    120
    
    Download the Program
    129
  - Apply Power to the Kinetix 5500 Drive
    129
    
    Applying Power after Changing Input Voltage Range
    130
  - Test and Tune the Axes
    131
    
    Test the Axes
    131
    
    Tune the Axes
    133
  - Understanding Bus Sharing Group Configuration
    135
    
    Bus Sharing Group Example
    136
    
    Configure Bus-Sharing Groups
    137
- Chapter 7
  
  139
  - Safety Precautions
    139
  - Interpret Status Indicators
    140
    
    Display Interface
    140
    
    Fault Codes
    140
    
    Kinetix 5500 Drive Status Indicators
    146
    
    Kinetix 5500 Capacitor Module Status Indicators
    147
  - General Troubleshooting
    147
  - Logix5000 Controller and Drive Behavior
    149
    
    Kinetix 5500 Drive Exception Behavior
    149
  - Before You Begin
    153
Troubleshooting the Kinetix 5500 Drive System

139
- Chapter 8 Remove and Replace Kinetix 5500 Servo Drives
  
  154
  - Remove Power and All Connections
    154
  - Remove the Servo Drive
    155
  - Replace the Servo Drive
    155
  - Start and Configure the Drive
    156
  - Certification
    157
- Chapter 9
  
  157
  - Important Safety Considerations
    157
  - Category 3 Requirements According to ISO 13849
    158
  - Stop Category Definition
    158
  - Performance Level (PL) and Safety Integrity Level (SIL)
    158
  - Description of Operation
    158
    
    Troubleshoot the Safe Torque-Off Function
    159
  - Probability of Dangerous Failure Per Hour (PFH)
    161
    
    PFH Data
    161
  - Safe Torque-Off Connector Data
    162
  - Wire the Safe Torque-Off Circuit
    162
    
    Safe Torque-Off Wiring Requirements
    163
  - Safe Torque-Off Feature
    164
    
    Safe Torque-Off Feature Bypass
    164
    
    Cascade the Safe Torque-Off Signal
    165
  - Safe Torque-Off Specifications
    165
  - Certification
    167
- Chapter 10
  
  168
- Appendix A
  
  189
  - Interconnect Diagram Notes
    189
  - Power Wiring Examples
    190
    
    Single-Axis Drive Wiring Examples
    190
    
    Bus-Sharing Wiring Examples
    192
  - Shunt Resistor Wiring Example
    194
  - Kinetix 5500 Drive and Motor/Actuator Wiring Examples
    195
  - System Block Diagrams
    200
  - Before You Begin
    204
- Appendix B
  
  205
  - Configure Logix5000 Controller Communication
    205
  - Inhibit Feedback Only Axis
    206
  - Upgrade Firmware
    207
  - Verify the Firmware Upgrade
    211
  - Shared-Bus Configurations
    213
- Appendix C
  
  214
  - Shared AC Configurations
    214
  - Shared DC Configurations
    214
  - Shared AC/DC Configurations
    216
  - Shared AC/DC Hybrid Configurations
    217
  - Power Sharing Sizing Examples
    218
    
    Shared DC Example
    218
    
    Shared AC/DC Hybrid Example
    219
    
    Shared AC/DC Example
    220
  - Control Power Current Calculations
    220
    
    Kinetix 5500 System Current Demand Example
    221
  - Energy Calculations
    222
  - Induction Motor Control Methods
    223
- Appendix D
  
  224
  - Basic Volts/Hertz
    224
  - Sensorless Vector
    225
  - Skip Frequency
    226
- Appendix E
  
  229
  - EC Type - Examination Certificate
    229
  - EC Declaration of Conformity
    230
  - European Union Directives
    233
    
    CE Conformity
    233
    
    EMC Directive
    233
    
    Low Voltage Directive
    233
- Appendix F
  
  235
  - 2198-UM001C-EN-P, February 2014
    235
  - 2198-UM001B-EN-P, September 2013
    236

Rockwell Automation Allen-Bradley 2198-H003-ERS2 Installation Instructions Manual (16 pages)

Brand: Rockwell Automation | Category: Servo Drives | Size: 2 MB

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Rockwell Automation Allen-Bradley 2198-H003-ERS2 Manuals

Rockwell Automation Allen-Bradley 2198-H003-ERS2 User Manual (260 pages)

Table of Contents

Rockwell Automation Allen-Bradley 2198-H003-ERS2 User Manual (244 pages)

Table of Contents

Chapter 1

Chapter 2

Chapter 3

Chapter 4

Chapter 5 Routing the Power and Signal Cables

Configure and Start the Kinetix 5500 Drive System

Chapter 6 Understanding the Kinetix 5500 Display

Chapter 7

Troubleshooting the Kinetix 5500 Drive System

Chapter 8 Remove and Replace Kinetix 5500 Servo Drives

Chapter 9

Chapter 10

Appendix A

Appendix B

Appendix C

Appendix D

Appendix E

Appendix F

Rockwell Automation Allen-Bradley 2198-H003-ERS2 Installation Instructions Manual (16 pages)

Table of Contents

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