User Manuals: Reznor RPBL Air Handler

Manuals and User Guides for Reznor RPBL Air Handler. We have 3 Reznor RPBL Air Handler manuals available for free PDF download: Installation, Operation And Maintenance Manual, Quick Start Manual, Installation

Reznor RPBL Installation, Operation And Maintenance Manual (76 pages)

Brand: Reznor | Category: Air Handlers | Size: 7 MB

Table of Contents
2
General Information
4
References
4
Important Safety Information
4
Warranty
5
Installation Codes
5
Dimensions
6
Weights
7
Clearances
8
Package Configurations
8
Location
8
Hazards of Chlorine
8
Installation
9
Uncrating/Unpacking
9
Shipped-Separate Parts
9
Mounting Support Structure
9
Curb Cap Base
10
Optional Curb (Option CJ1, CJ2, CJ4, or CJ5) Assembly (Model RPBL)
10
Field-Supplied Support Assembly
13
Mounting
14
Suspension (Model SSCBL)
14
Mounting (Model SSCBL)
15
Mounting (Model RPBL)
15
Field-Installation of Cooling Coil Cabinet and Downturn Plenum
16
Duct Connections
22
Requirements and Suggestions for Connecting and Installing Ducts
23
Bottom Duct Connections (Model RPBL)
24
100% Outside Air Hood (Model RPBL with Option AS2)
25
Screened Air Hood for 30% Outside Air Opening (Model RPBL with Option AR6 or AR7)
25
Evaporative Cooling Module (Option AS3, AS4, AS5, or AS8)
25
Discharge Air Temperature Sensor Installation
25
Venting/Combustion Air Connections (Model SSCBL)
27
Specific Venting Requirements: Piping
27
Specific Venting Requirements: Venter Outlet and Combustion Air Inlet Connections
28
Specific Venting Requirements: Joints and Sealing
28
Specific Venting Requirements: Support
29
Specific Venting Requirements: Clearance
30
Specific Venting Requirements: Concentric Adapter Box
30
Specific Venting Requirements: Concentric Adapter Box Pipe Connections
31
Vent Terminal Options
32
Vertical Vent Terminal (Option CC2) Installation
32
Horizontal Vent Terminal (Option CC6) Installation
37
Venting Connections (Model RPBL)
41
Piping Connections
42
Gas Supply Pressure
42
Gas Supply Piping
43
Supply Piping Connections
43
Electrical Connections
45
Control Wiring
46
Controls
49
Thermostat
49
Remote Console
49
Combustion Air Proving Switch
49
Blower Fan Control
49
High Temperature Limit Control
50
Reverse Flow Limit Control (Model RPBL)
50
High Ambient Limit Control (Model RPBL)
50
Airflow Proving Switch (Makeup Air with Option BW1)
50
Variable Frequency Drive
50
Combination Gas Valve
50
Optional Two-Stage Control (Heating Only Application)
50
Optional Two-Stage Control (Makeup Air Application)
51
Optional Ductstat with Capillary Tubing (Option AG3, AG4, or AG5)
51
Optional Ductstat with Remote Temperature Selector (Option AG15 , AG17, or AG19)
52
Optional Electronic Modulation
52
Electronic Modulation between 50% and 100% Firing Rate (Option AG7, AG8, or AG9)
52
Computer-Controlled Electronic Modulation between 50% and 100% Firing Rate (Option AG21)
53
Electronic Modulation between 25% and 100% Firing Rate (Options AG39, AG40, AG41, and AG42)
53
Computer-Controlled Electronic Modulation between 25% and 100% Firing Rate (Options AG40 and AG42)
54
Pilot and Ignition Systems
56
Burners and Carryover System
56
Dampers and Damper Controls
57
Pressure Null Switch
57
Dirty Filter Switch
57
Operation
57
Pre-Startup Checklist
58
Startup
58
Post-Startup Checklist
59
Adjustments
59
Belts, Blowers, and Drives
59
Checking and Adjusting Belt Tension
59
Adjusting Blower Speed
60
Reversing Blower Rotation
61
Motor Load and Amp Adjustment
61
Adjust Heat Stage Controllers (Option AG41 or AG42)
62
Pressure Null Switch Adjustment
63
Measure and Adjust Manifold (Outlet) Gas Pressure
63
High Elevation (>2,000 Feet/609 Meters) Installations
64
Conversion to LP (Propane)
65
Dirty Filter Switch Adjustment
65
Burner Air Shutter Adjustment
66
Damper Linkage Adjustment
67
Maintenance
67
Maintenance Procedures
68
Combination Gas Valve Maintenance
68
Burner Rack Maintenance
69
Cleaning Pilot and Burners
70
Spark Ignition System Maintenance
71
Blower Bearing Lubrication
72
Venter Motor Maintenance
72
Cooling Coil Maintenance
72
Heat Exchanger Cleaning
72
Troubleshooting
73
Appendix: Filter Pressure Drops
75
Installation Record (to be Completed by Installer)
76

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