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Manuals and User Guides for REXROTH RD51.3. We have
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REXROTH RD51.3 manual available for free PDF download: Applications Manual
REXROTH RD51.3 Applications Manual (276 pages)
Drive Control Devices
Brand:
REXROTH
| Category:
DC Drives
| Size: 7.4 MB
Table of Contents
Table of Contents
3
1 Safety Instructions for Electric Servo Drives and Controls
9
Introduction
9
Explanations
9
Hazards Due to Inappropriate Use
10
General Information
11
Protection against Contact with Electrical Parts
12
Protection against Electrical Shock by Protective Low Voltage (PELV)
14
Protection against Dangerous Movements
14
Protection against Magnetic and Electromagnetic Fields During Operations and Mounting
16
Protection against Contact with Hot Parts
17
1.10 Protection During Handling and Installation
18
1.11 Battery Safety
18
1.12 Protection against Pressurized Systems
19
Precautionary Measures When Handling Components Which Can be Destroyed by Electrostatic Discharge (ESDS)
19
2 Description of RD51
21
The RD 500 Device Series
21
Handling
21
Electromagnetic Compatibility
21
Technical Characteristics
21
Technical Characteristics RD 500 SFT
22
Type Label
22
Type Key
24
Basic Device Type Key, Size Classes a - B (RD51.2)
24
Basic Device Type Key, Size Classes C - H (RD51.1)
25
Type Key SFT Inverter (RD51.3)
27
Type Key Configuration
29
Important Notes Regarding Use
30
Proper Use
30
Improper Use
31
3 Converter Technical Data
33
Khz / 8Khz (3AC 380
33
Technical Data for Size Classes a and B with Pulse Frequency F 480 V)
34
12 Khz
34
Khz / 8 Khz (3AC 200
35
Technical Data for Size Classes a and B with Pulse Frequency F
35
Technical Data for Size Classes C, D and E with Pulse Frequency F = 4 Khz
36
Technical Data for Size Classes C, D and E with Pulse Frequency F = 8 Khz
36
Technical Data for Size Classes C, D and E with Pulse Frequency F
38
Technical Data for Size Classes G and H with Pulse Frequency F = 4 Khz / 8Khz
40
Technical Data for Size Classes G and H with Pulse Frequency F = 12 Khz
41
3.10 Circuit Principle
42
Circuit Principle of Electronics Section
42
Circuit Principle of Power Section, Size Classes a and B
42
EMC- Filter
46
Description of EMC-Filter with Integrated Line Reactor RZE01.2
46
Description of EMC-Filter Without Commutating Reactor RZE02.1
49
Mechanical Assembly RZE01.2 and RZE02.1
51
Line Reactor
52
Description of RND01.1 Line Reactor
52
Mechanical Assembly
54
Description of NTM02.1 Power Pack Module
56
Mechanical Assembly NTM02.1 Power Pack Module
58
Circuit Principle of Power Section, Size Classes C - E
59
Circuit Principle of Power Section, Size Classes G - H
60
3.11 Mechanical Assembly
61
Storage and Setup
61
Minimum Requirements at the Installation Location
61
Utilization
61
Setup Elevations Exceeding 1000 Meters above Sea Level
62
3.12 Assembly of Converter Size Classes a to E
62
Dimension Drawing, Size Classes a - B
63
Dimension Drawings for Cooling Types L and P for Size Classes a - B
63
Assembly Example of Several Converters Next to each Other for Cooling Type P
65
Dimension Drawing Cooling Type D Size Classes a and B
65
Minimum Spacing for Cooling for Cooling Type L, P and G
66
Dimension Drawing, Size Classes C, D, E
67
Dimension Drawing of Cooling Type L for Size Classes C, D, E
68
Minimum Cooling Spacing for Cooling Type L
68
Dimension Drawing of Cooling Type D for Size Classes C, D, E
69
Several Converters Next to each Other with Plug-Through Cooler Size Classes a -E
69
Dimension Drawing of Cooling Type W for Size Classes C, D, E
70
Working with the Coolant Circulation, Size Classes C, D and E
71
Assembly of Fluid-Cooled Converter, Size Classes C, D and E
73
Technical Data of Coolant Circulation System, Size Classes C, D and E
73
Assembly of Converter, Size Classes G and H, with Forced Air Cooling and Integrated Liquid Circulation System (Cooling Type F)
77
Dimension Drawing, Size Classes G and H, with Cooling Type F
78
Assembling Liquid-Cooled Converters, Size Classes G and H, with External Heat Exchanger
79
General Notes Regarding Assembly
79
Supplementary Fan Transformer
80
Dimension Drawing, Size Classes G and H, with Cooling Type R
82
Mounting Drawing for Devices with External Heat Exchanger for Cabinet Roof Mounting, Size Class G
83
Mounting Drawing for Devices with External Heat Exchanger for Cabinet Roof Mounting, Size Class H
84
Mounting Drawing for Devices with External Heat Exchanger for Wall Mounting
85
Working on the Coolant Circulation System Size Classes G and H
85
Mounting Extension Hoses for External Heat Exchanger
87
Servicing the Coolant Circulation System
88
Technical Data of Coolant Circulation System, Size Classes G and H
88
4 Electrical Installation of Converter
89
10 Rules for Installation of Drives According to EMC
89
Warnings and Notes
90
Cable Cross-Sections
91
Power Terminals RD51 Size Classes a - E
92
Terminal Layout Diagram Size Classes a - B
92
Description of Converter Power Terminals, Size Classes a - B
93
Terminal Layout Diagram, Size Classes C, D
99
Terminal Layout Diagram, Size Class E
100
Description of Converter Power Terminals, Size Classes C - E
101
Power Terminals RD51 Size Classes G - H
111
Terminal Layout Diagram Converter Size Class G
111
Terminal Layout Diagram Converter Size Class H
112
Description of Power Terminals, Converter Size Classes G - H
113
Control Transformer T1
125
Dimension Drawing of Control Transformer
126
Connection Diagram
127
Control Terminals
129
Terminal Layout Diagram SR17000 Size Classes a - B
129
Terminal Layout Diagram SR17000 Size Class C - H
130
Description of Control Terminals
131
Providing the Reference Potential When Operating Serveral RD 500S
132
Incremental Encoder Connection
133
Service Interface RS 232 (X11)
136
Standard Interface RS485 (X12)
138
Parameterizing the Converter
140
5 Inverter Technical Data
141
Technical Data for Size Classes a and B with Pulse Frequency F
142
P = 12 Khz
142
Technical Data for Size Classes C, D and E with Pulse Frequency F
143
Technical Data for Size Classes C, D and E with Pulse Frequency F
144
Technical Data for Size Classes G with Pulse Frequency F = 4 Khz / 8Khz
146
Technical Data for Size Classes G with Pulse Frequency F = 12 Khz
147
Technical Data SFT Motor Inverter for Size Classes a and B with Pulse Frequency F
148
Khz / 8 Khz
148
Technical Data SFT Motor Inverter for Size Classes C, D and E with Pulse Frequency F
149
Technical Data SFT Motor Inverter for Size Classes C, D and E with Pulse Frequency F
150
Khz
150
Technical Data SFT Motor Inverter for Size Class G with Pulse Frequency F
151
Khz
151
5.12 Circuit Principle
152
Circuit Principle of Electronics Section
152
Circuit Principle of Power Section, Size Classes a and B
153
Circuit Principle of Power Section, Size Classes C - E
154
Circuit Principle of Power Section, Size Class G (Without SFT)
155
Circuit Principle of Power Section, Inverter SFT Size Class G
156
5.13 Mechanical Assembly
157
Storage and Setup
157
Minimum Requirements at the Installation Location
157
Utilization
157
Setup Elevations Exceeding 1000 Meters above Sea Level
158
5.14 Mounting Inverter Size Classes a to E
158
Dimension Drawing, Size Classes a - B
159
Dimension Drawings for Cooling Types L and P for Size Classes a - B
159
Assembly Example of Several Devices Next to each Other for Cooling Type P
161
Dimension Drawings for Cooling Types D for Size Classes a - B
161
Minimum Cooling Spacing for Cooling Type L, P and D
161
Dimension Drawing, Size Classes C, D, E
163
Dimension Drawing of Cooling Type L for Size Classes C, D, E
164
Minimum Cooling Spacing for Cooling Type L
164
Dimension Drawing of Cooling Type D for Size Classes C, D, E
165
Several Inverters Next to each Other with Through-Hole Cooling
165
Assembly of Inverter, Size Classes G with Forced Air Cooling and Integrated Liquid Circulation System (Cooling Type F)
166
Dimension Drawing, Size Class G with Cooling Type F
166
Assembling Liquid-Cooled Inverters, Size Class G with External Heat Exchanger
167
General Notes Regarding Assembly
167
Supplementary Fan Transformer
168
Dimension Drawing, Size Classes G with Cooling Type R
169
Mounting Drawing for Devices with External Heat Exchanger for Cabinet Roof Mounting, Size Class G
170
Mounting Drawing for Devices with External Heat Exchanger for Wall Mounting
170
5.17 Working on the Coolant Circulation System Size Class G
171
Mounting Extension Hoses for External Heat Exchanger
173
Servicing the Coolant Circulation System
173
Technical Data of Coolant Circulation System, Size Class G
173
6 Electrical Installation of Inverter
175
10 Rules for Installation of Drives According to EMC
175
Warnings and Notes
176
Cable Cross-Sections
177
Power Terminals RD 51 Size Classes a - E
178
Terminal Layout Diagram, Size Classes a - B
178
Description of Inverter Power Terminals Size Classes a - B
179
Terminal Layout Diagram Size Classes C, D
185
Terminal Layout Diagram Size Class E
186
Description of Inverter Power Terminals Size Classes C - E
187
Power Terminals RD51 Size Class G
196
Terminal Layout Diagram Inverter Size Class G
196
Description of Power Terminals Inverter Size Class G
197
Control Transformer T1
203
Connection Diagram
205
Connection Diagram Inverter Size Class a - E
205
Connection Diagram Inverter Size Class G (RD51.1)
206
Connection Diagram Inverter SFT Size Class G (RD51.3)
207
Control Terminals See Chapter 4.7
208
Service Interface (RS232) See Chapter 4.9
208
Standard Interface (RS482) See Chapter 4.10
208
7 Operator Control and Visualization
209
Possibilities of Operator Control
209
Operator Control with the User Panel
209
Visualization (Monitor) with the User Panel
209
Operation with the Operator Panel
210
Parameterization Using the User Panel
210
Fast Parameterization Using Key Combinations
211
Load Standard Values
211
Fault Messages When Parameterizing
212
Copy Function
213
Fault Acknowledgement
213
Visualization
214
Monitor
214
Operating Display
215
Warning Display
215
Fault Display
216
LED Display
216
8 Parameter Value Assignment
217
Parameterization
217
Parameterization Structure
217
Overview
219
Password Levels
220
Quick Setup
220
Guided Parameterization
223
Drive Control / Setpoints
223
Standard Terminal Assignment
226
Functions
231
Drive Setting
240
Serial Communications
242
Diagnostics / Drive Data
244
Options
244
Numerical List
244
9 Commissioning
245
Preparatory Steps for Commissioning
245
Procedure During First Commissioning
245
Motor Optimization / Motor Evaluation
247
Motor Running under No-Load Conditions
247
Running-Up / Accelerating under Load
247
General Information
247
10 Basic Functions
249
10.1 Starting Lock-Out for RD 500 Size Classes a - H
249
Description
249
Mode of Operation
249
Application Information
249
11 Optional Device Functions
251
11.1 Additional Function 24 V Stand-By Power Supply
251
General
251
Technical Data
251
12 Troubleshooting
253
12.1 Self-Test Error Messages
253
12.2 Warnings
253
12.3 Faults
253
Fault Acknowledgement
253
12.4 List of Warning and Fault Messages
254
Braking Resistor
255
DC Link Voltage too High
255
DC Link Voltage too Low
255
Device Excess Temperature
255
External
255
Warning and Fault Messages-Cause and Remedy / Comments
255
Clock1 <==> Clock2
256
Inverter
256
Power Section
256
Power Supply
256
Precharge
256
EEPROM Data
257
Ground Fault
257
NTC Power Section
257
SS1 Time Monitor
257
SS2 Function
258
SS2 Time Monitor
258
BR Overload
259
SR Output Level
259
Motor Overload
260
Overcurrent
260
On for Starting Lock-Out
261
SR <==> WS New
261
SS4 Function
261
SS4 Time Monitor
261
DC Link Discharge - for Future Use
262
Output Current EN81 - for Future Use
262
Phase V, Phase W
262
SS6 Time Monitor
262
Starting Lock-Out Active
262
Uic Asymmetry
262
13 Service & Support
263
13.1 Helpdesk
263
13.2 Service-Hotline
263
13.3 Internet
263
Vor der Kontaktaufnahme
263
13.5 Kundenbetreuungsstellen
264
Sales & Service Facilities
264
14 Index
269
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