Renishaw RenAM 500S Manufacturing Manuals

Manuals and User Guides for Renishaw RenAM 500S Manufacturing. We have 2 Renishaw RenAM 500S Manufacturing manuals available for free PDF download: Original Instructions Manual

Renishaw RenAM 500S Original Instructions Manual (394 pages)

additive manufacturing system

Brand: Renishaw | Category: Industrial Equipment | Size: 35 MB

Table of Contents
3
Chapter 1 - before You Begin

13
- Introduction
  13
- Disclaimer
  14
- Trade Marks
  14
- Warranty
  14
- Changes to Equipment
  14
- Patents
  15
- WEEE Directive
  15
- Battery Safety
  16
- Disposal of Batteries
  16
- Declaration of Conformity
  17
- FCC Information to User
  17
- 47CFR Section 15.21
  17
- 47CFR Section 15.105
  17
- Reach
  17
- Control of Pollution, Applicable in the People's Republic of China
  18
- China Rohs
  18
- Industrial, Scientific And Medical Equipment (Ism) For Canada
  18
Chapter 2 - Scope of Supply

19
Chapter 3 - Introduction

23
- Introduction
  23
- Model Configurations
  24
- Reference Documentation
  24
- Definitions
  25
- Abbreviations
  26
- Safety Information in this User Guide
  27
- Warning
  27
- Caution
  27
- Note
  27
- Training Schedule
  27
- Contact Details
  28
Chapter 4 - Safety

31
- Introduction
  31
- General Safety Information
  32
- Introduction
  32
- Responsibilities
  32
- Basic Safety Measures
  33
- Explosion Prevention Document
  34
- What to Do in an Emergency
  34
- Normal Operation
  35
- Approvals, Compliance And Certification
  35
- Residual Risks, Maintenance and Protective Measures
  35
- Housekeeping
  35
- Electro-Magnetic Compatibility
  35
- Personal Safety
  36
- Manual Handling
  36
- Fire-Fighting
  36
- Laser Safety Precautions
  37
- Oxygen Level Monitoring Within the Process Room
  37
- Training
  38
- Correct Usage
  38
- Improper Use
  39
- Personal Protective Equipment (Ppe)
  39
- Toxicity and Personnel Exposure
  41
- Thermal Hazards
  42
- Hazards Due to Latent Energy Sources
  42
- Powder Safety
  43
- Metal Powder Handling Advice
  43
- Handling of Metal Powders
  45
- Flammability
  45
- Combustibility
  46
- Explosivity
  46
- Safe Disposal of Waste Products
  47
- Handling and Processing
  48
- Storage
  48
- Spills
  48
- Metal Powder Safety Checklist
  49
- Hazards Due To Fire Or Explosion
  50
- Identifiable Ignition Sources
  51
- Hydrogen Gas
  52
- Safety Data Sheets
  52
- Metal Condensate
  53
- System Safety
  54
- Safety Function Diagrams
  54
- Renam 500Q/S Front View - Safety Functions
  54
- Renam 500Q/S Rear View - Safety Functions
  55
- Renam 500Q/S Top View - Safety Functions
  56
- Safety Signs and Laser Safety Labels
  57
- Safety Signs
  57
- Laser Safety Labels
  60
- Transport and System Relocation
  63
- Decommissioning
  63
- Hazards Due to Unexpected Malfunctions
  64
- Renam 500Q/S Ergonomics
  64
- Gas Safety
  65
- Inert Gas Safety
  65
Chapter 5 - Overview

67
Chapter 6 - System Specification

75
Chapter 7 - Functional Description

91
- Introduction
  91
- Renam 500Q/S Main Isolating Switch
  92
- Emergency Stop" Button
  92
- Operator Touch Screen Control Panel
  93
- Programmable Logic Controller
  94
- Main Computer
  94
- System Software
  95
- Laser
  96
- Chiller
  96
- Lens Protection Window
  97
- Build Chamber Viewing Window
  97
- Powder Recirculation System (Renam 500Q/S Excluding Flex)
  98
- Load Hopper (Renam 500Q/S Excluding Flex)
  98
- Feed Hopper (Renam 500Q/S Flex Only)
  99
- Dosing Silo (Renam 500Q/S Excluding Flex)
  100
- Dosing Silo (Renam 500Q/S Flex Only)
  101
- Renishaw Ultrasonic Sieve (Renam 500Q/S Excluding Flex)
  101
- Pneumatic Transfer (Renam 500Q/S Excluding Flex)
  102
- Powder Delivery
  103
- Recoater Assembly
  103
- Overflow Flasks (Renam 500Q/S Flex Only)
  104
- Powder Loading Arm (Renam 500Q/S Flex Only)
  105
- Gas Circuit
  106
- Build Plate
  107
- Heating/Temperature Control
  108
- Large Safe Change Filter (Lscf50)
  108
- Oxygen Monitoring Sensors
  110
- Keys and User Accessibility
  110
- ESD and Earth Bonding Points
  112
- Laser Controller
  113
- Cyclone
  113
- Cyclone Level Sensors
  114
- Intercooler
  114
- Electrical Cabinets
  115
- ATEX Vacuum Cleaner
  117
- Universal Lifter
  118
- Hopper Trolley (Renam 500Q/S Excluding Flex)
  119
- Beacon Light
  120
Chapter 8 - Ancillaries

127
- Introduction
  127
- ATEX Vacuum Cleaner - Mandatory
  128
- ATEX Vacuum Cleaner General Information
  128
- ATEX Vacuum Cleaner Safety
  129
- ATEX Vacuum Cleaner Operation
  129
- ATEX Vacuum Cleaner Maintenance
  130
- Chiller - Mandatory
  131
- Chiller General Information
  131
- Chiller Safety
  131
- Chiller Operation
  132
- Chiller Maintenance
  132
- Bead Blaster and Extractor - Optional
  132
- Bead Blaster and Extractor General Information
  132
- Bead Blaster and Extractor Safety
  133
- Bead Blaster and Extractor Operation
  133
- Bead Blaster and Extractor Maintenance
  133
- Furnace - Optional
  134
- Furnace General Information
  134
- Furnace Safety
  134
- Furnace Operation
  135
- Furnace Maintenance
  135
- Universal Lifter - Recommended (Mandatory For Renam 500Q/S Flex)
  136
- Universal Lifter General Information
  136
- Hopper Trolley - Recommended (Renam 500Q/S Excluding Flex)
  137
- Introduction
  137
- Powder Recovery System (Sieve) - Recommended (Mandatory For Renam 500Q/S Flex)
  138
- Attaching the Argon Supply
  138
- Loading Material
  140
- Disassembly of the Sieve for Cleaning and Maintenance
  143
- Disassembly of the Sieve for Material Changeover
  152
- Reassembly of Sieve
  153
- Operating Instructions for Russell Clamp Assist Tool
  159
- Working Platform - Recommended (Mandatory For Renam 500Q/S Flex)
  161
Chapter 9 - Operation

163
- Introduction
  163
- Pre-Build Tasks
  164
- Pre-Build Tasks (Renam 500Q/S Excluding Flex)
  164
- Pre-Build Tasks (Renam 500Q/S Flex Only)
  165
- Chiller Fluid Level - Check
  166
- Argon Gas Supply - Set up
  167
- Chiller - Power up
  168
- Large Safe Change Filter Assemblies - Check
  169
- Renam 500Q/S System - Power up
  171
- Renam 500Q/S System - Log in
  172
- Build Chamber - Set up
  173
- Build Plate - Install
  177
- Recoater Blade - Install
  181
- Recoater Assembly - Install
  186
- Load Hopper - Fill (Renam 500Q/S Excluding Flex)
  187
- Valves - Set Up (Renam 500Q/S Excluding Flex)
  190
- Build Platform Heat Soak Process - Set up
  191
- Build Chamber Atmosphere - Set up
  193
- Powder Dose - Set up
  195
- Build File - Transfer
  198
- Build File - Select
  198
- Suppress Part
  200
- Cyclone Particle Collection Flask - Fit
  203
- Pre-Build Checklist - Review (Renam 500Q/S Excluding Flex)
  205
- Build - Start
  206
- Feed Hopper - Fill (Renam 500Q/S Flex Only)
  208
- Overflow Flasks - Fit (Renam 500Q/S Flex Only)
  214
- Valves - Set Up (Renam 500Q/S Flex Only)
  218
- Pre-Build Checklist - Review (Renam 500Q/S Flex Only)
  221
- Monitoring the Build
  222
- Safe Change Filters
  223
- Powder Dosing (Renam 500Q/S Flex Only)
  225
- Overflow Flasks (Renam 500Q/S Flex Only)
  226
- Feed Hopper (Renam 500Q/S Flex Only)
  226
- Post-Build Tasks
  227
- Post-Build Tasks (Renam 500Q/S Excluding Flex)
  227
- Post-Build Tasks (Renam 500Q/S Flex Only)
  228
- Build Plate - Cool down
  229
- Build Report - Generate
  230
- Build Chamber Metal Powder - Remove
  231
- Build Plate - Remove
  238
- Build Chamber - Clean
  239
- Lower Chamber - Clean
  241
- Recoater Blade - Remove
  242
- Renam 500Q/S System - Shut down
  243
- Renam 500Q/S System - Power down
  244
- Chiller - Power down
  245
- Build Plate Parts - Remove
  246
- Build Plate - Refurbish
  246
- Heat Treatment Of Parts (Optional) - Set Up
  247
- PB-014-01 - Introduction
  247
- PB-014-02 - Wrapping Parts Prior to Heat Treatment
  247
- Oversized Particle Collection Flask - Refit, Remove And Empty
  252
- PB-015-01 - Refit
  252
- PB-015-02 - Remove
  257
- PB-015-03 - Empty
  257
- Lens Protection System - Inspect
  258
- Cyclone Filter Particle Collection Flask - Remove And Empty
  259
- PB-017-01 - Remove
  259
- PB-017-02 - Empty
  260
- Overflow Flask - Remove And Empty (Renam 500Q/S Flex Only)
  260
- PB-018-01 - Remove (1.7 L Flask)
  261
- PB-018-02 - Remove (10 L Flask)
  262
- Occasional Tasks
  266
- Chiller Fluid Level - Top Up
  267
- Argon Gas Cylinder - Replace
  268
- Powder Flask - Fill
  269
- Large Safe Change Filter Assembly - Remove
  270
- Large Safe Change Filter Element - Remove
  277
- Large Safe Change Filter Element - Refit
  280
- Large Safe Change Filter Assembly - Refit
  281
- Chiller Fluid - Remove
  283
- Renam 500Q/S System - Build Recovery
  284
- Feed Hopper - Remove (Renam 500Q/S Flex Only)
  284
- Feed Hopper - Refit (Renam 500Q/S Flex Only)
  290
- Powder Loading Arm - Adjust (Renam 500Q/S Flex Only)
  293
- OT-013-01 - Height Adjustment
  293
- OT-013-02 - Docking Position Adjustment
  294
- OT-013-03 - Reach Adjustment
  296
- 10 L Flask - Decant Powder
  297
- Technician Level Tasks
  303
- Change Date and Time
  303
- Flex Settings (Renam 500Q/S Flex Only)
  306
- Add/Update Material Information
  309
- TT-003-01 - Change Material
  311
- TT-003-02 - Adding a New Material
  311
- Optical Tests
  314
- Laser Power Health Check
  317
- Laser Focus Health Check
  320
- Laser Scanfield Health Check
  321
- Laser Beam Profile Health Check
  322
Chapter 10 - Preventative Maintenance Schedule

325
- Introduction
  325
- Personal Protective Equipment (Ppe)
  326
- Definitions Of Maintenance
  326
- Renam 500Q/S Preventative Maintenance Schedule
  327
- Ancillary Equipment Preventative Maintenance Schedule
  328
- Preventative Maintenance Records
  328
- Preventative Maintenance Checklists
  329
- Weekly Tasks
  329
- Monthly Tasks
  329
- Six-Monthly Tasks
  329
Chapter 11 - Preventative Maintenance Tasks

331
Chapter 12 - Consumables Parts and Spare Parts

389
- Introduction
  389
- Consumable Parts
  390
- Spare Parts
  391

Renishaw RenAM 500S Original Instructions Manual (260 pages)

Additive manufacturing system

Brand: Renishaw | Category: Industrial Equipment | Size: 22 MB

Table of Contents
3
Chapter 1 - before You Begin

13
- Introduction
  13
- Disclaimer
  14
- Trade Marks
  14
- Warranty
  14
- Changes to Equipment
  14
- Patents
  15
- WEEE Directive
  15
- EU Declaration of Conformity
  15
- FCC Information to User (USA Only)
  16
  - 47CFR Section 15 .21
    16
  - 47CFR Section 15 .105
    16
- Reach
  16
- Control of Pollution, Applicable in the People's Republic of China
  16
Chapter 2 - Scope of Supply

17
- Introduction
  17
- Standard Equipment
  18
- Required Accessories
  18
- Optional Items
  19
Chapter 3 - Document Control

21
- Introduction
  21
- Document Control
  22
- Document History
  23
- Product Bulletins
  23
- Release Notes
  23
Chapter 4 - Introduction

33
- Introduction
  33
- Reference Documentation
  34
- Definitions
  35
- Abbreviations
  36
- Safety Information in this User Guide
  37
  - Warning
    37
  - Caution
    37
  - Note
    37
- Training Schedule
  37
- Contact Details
  38
Chapter 5 - Safety

41
- Introduction
  41
- General Safety Information
  42
  - Introduction
    42
  - Responsibilities
    42
  - Basic Safety Measures
    43
  - Explosion Prevention Document
    44
  - What to Do in an Emergency
    44
  - Normal Operation
    45
  - Approvals, Compliance and Certification
    45
  - Residual Risks, Maintenance and Protective Measures
    45
  - Housekeeping
    45
  - Electro-Magnetic Compatibility
    45
- Personal Safety
  46
  - Manual Handling
    46
  - Fire-Fighting
    46
  - Laser Safety Precautions
    47
  - Oxygen Level Monitoring Within the Process Room
    47
  - Training
    48
  - Correct Usage
    48
  - Improper Use
    48
  - Personal Protective Equipment
    49
    
    Eye Protection
    51
  - Toxicity and Personnel Exposure
    51
  - Thermal Hazards
    52
  - Hazards Due to Latent Energy Sources
    52
- Powder Safety
  53
  - Metal Powder Handling Advice
    53
  - Handling of Metal Powders
    55
  - Flammability
    56
    
    Combustibility
    56
    
    Explosivity
    57
  - Safe Disposal of Waste Products
    58
  - Handling and Processing
    58
  - Storage
    59
  - Spills
    59
  - Metal Powder Safety Checklist
    60
  - Hazards Due to Fire or Explosion
    61
  - Identifiable Ignition Sources
    62
  - Hydrogen Gas
    63
  - Safety Data Sheets
    64
  - Metal Condensate
    64
- System Safety
  65
- Gas Safety
  75
  - Inert Gas Safety
    75
Chapter 6 - Overview

77
Chapter 7 - System Specification

85
Chapter 8 - Functional Description

101
- Introduction
  101
- Renam 500Q/T/D/S Main Isolating Switch
  102
- Emergency Stop" Button
  102
- Operator Touch Screen Control Panel
  103
- Programmable Logic Controller
  104
- Main Computer
  104
- System Software
  105
- Laser
  106
- Chiller
  106
- Lens Protection Window
  107
- Build Chamber Viewing Window
  107
- Powder Recirculation System
  108
- Load Hopper
  108
- Dosing Silo
  109
- Renishaw Ultrasonic Sieve
  109
- Pneumatic Transfer
  110
- Powder Delivery
  111
- Recoater Assembly
  111
- Gas Circuit
  112
- Build Plate
  112
- Heating/Temperature Control
  113
- Large Safe Change Filter (LSCF50)
  114
- Oxygen Monitoring Sensors
  116
- Keys and User Accessibility
  116
- ESD and Earth Bonding Points
  118
- Laser Controller
  119
- Cyclone
  119
  - Cyclone Level Sensors
    120
- Intercooler
  120
- Electrical Cabinets
  121
- ATEX Vacuum Cleaner
  122
- Silo Lift
  123
- Hopper Trolley
  124
Chapter 9 - Ancillaries

125
- Introduction
  125
- ATEX Vacuum Cleaner - Mandatory
  126
- Chiller - Mandatory
  129
  - Chiller General Information
    129
  - Chiller Safety
    129
  - Chiller Operation
    130
  - Chiller Maintenance
    130
- Bead Blaster and Extractor - Optional
  130
- Furnace - Optional
  132
  - Furnace General Information
    132
  - Furnace Safety
    132
  - Furnace Operation
    133
  - Furnace Maintenance
    133
- Silo Lift - Recommended
  133
  - Silo Lift General Information
    133
- Hopper Trolley - Recommended
  134
  - Introduction
    134
Chapter 10 - Operation

135
- Introduction
  135
- Pre-Build Tasks
  136
  - Chiller Fluid Level - Check
    137
  - Argon Gas Supply - Set-Up
    138
  - Chiller - Power-Up
    138
  - Large Safe Change Filter Assemblies - Check
    140
  - Renam 500Q/T/D/S System - Power-Up
    141
  - Renam 500Q/T/D/S System - Log-In
    141
  - Build Chamber - Set-Up
    143
  - Build Plate - Install
    146
  - Recoater Blade - Install
    151
  - Recoater Assembly - Install
    155
  - Renam 500Q/T/D/S Load Hopper - Fill
    157
  - Valves - Set-Up
    160
  - Build Platform Heat Soak Process - Set-Up
    162
  - Build Chamber Atmosphere - Set-Up
    164
  - Powder Dose - Set-Up
    166
  - Build File - Transfer
    169
  - Build File - Select
    169
  - Cyclone Particle Collection Flask - Fit
    170
  - Pre-Build Checklist - Review
    172
  - Build - Start
    173
- Monitoring the Build
  175
- Post-Build Tasks
  178
  - Build Plate - Cool down
    179
  - Build Chamber Metal Powder - Remove
    180
  - Build Plate - Remove
    187
  - Build Chamber - Clean
    188
  - Lens Protection System - Inspect
    190
  - Lower Chamber - Clean
    191
  - Recoater Blade - Remove
    192
  - Oversized Particle Collection Flask - Refit, Remove and Empty
    192
    
    PB-015-01 - Refit
    193
    
    PB-015-02 - Remove
    197
    
    PB-015-03 - Empty
    198
  - Cyclone Filter Particle Collection Flask - Remove and Empty
    198
    
    PB-017-01 - Remove
    198
    
    PB-017-02 - Empty
    199
  - Renam 500Q/T/D/S System - Shutdown
    200
  - Renam 500Q/T/D/S System - Power down
    201
  - Chiller - Power down
    202
  - Build Plate Parts - Remove
    203
  - Build Plate - Refurbish
    203
  - Heat Treatment of Parts (Optional) - Set-Up
    204
    
    PB-014-01 - Introduction
    204
    
    PB-014-02 - Wrapping Parts Prior to Heat Treatment
    204
- Occasional Tasks
  210
  - Chiller Fluid Level - Top-Up
    211
  - Argon Gas Cylinder - Replace
    212
  - Powder Flask - Fill
    213
  - Large Safe Change Filter Assembly - Remove
    215
  - Large Safe Change Filter Element - Remove
    222
  - Large Safe Change Filter Element - Refit
    226
  - Large Safe Change Filter Assembly - Refit
    227
  - Chiller Fluid - Remove
    229
  - Renam 500Q/T/D/S System - Restart
    230
Chapter 11 - Preventative Maintenance Schedule

231
- Introduction
  231
- Personal Protective Equipment
  232
- Definitions of Maintenance
  232
- Renam 500Q/T/D/S Preventative Maintenance Schedule
  233
- Ancillary Equipment Preventative Maintenance Schedule
  234
- Preventative Maintenance Records
  234
  - Two Week Tasks
    235
  - One Month Tasks
    235
  - Six Month Tasks
    235
Chapter 12 - Preventative Maintenance Tasks

237
- Introduction
  237
- Preventative Maintenance Tasks
  238
Chapter 13 - Consumables Parts and Spare Parts

255
- Introduction
  255
- Consumable Parts
  256
- Spare Parts
  257

Renishaw Categories

Measuring Instruments Media Converter Industrial Equipment Recording Equipment Accessories

More Renishaw Manuals

Renishaw RenAM 500S Manufacturing Manuals

Renishaw RenAM 500S Original Instructions Manual (394 pages)

Table of Contents

Chapter 1 - before You Begin

Chapter 2 - Scope of Supply

Chapter 3 - Introduction

Chapter 4 - Safety

Chapter 5 - Overview

Chapter 6 - System Specification

Chapter 7 - Functional Description

Chapter 8 - Ancillaries

Chapter 9 - Operation

Chapter 10 - Preventative Maintenance Schedule

Chapter 11 - Preventative Maintenance Tasks

Chapter 12 - Consumables Parts and Spare Parts

Renishaw RenAM 500S Original Instructions Manual (260 pages)

Table of Contents

Chapter 1 - before You Begin

Chapter 2 - Scope of Supply

Chapter 3 - Document Control

Chapter 4 - Introduction

Chapter 5 - Safety

Chapter 6 - Overview

Chapter 7 - System Specification

Chapter 8 - Functional Description

Chapter 9 - Ancillaries

Chapter 10 - Operation

Chapter 11 - Preventative Maintenance Schedule

Chapter 12 - Preventative Maintenance Tasks

Chapter 13 - Consumables Parts and Spare Parts

Related Products

Renishaw Categories