Renishaw RenAM 500D Manuals

Manuals and User Guides for Renishaw RenAM 500D. We have 1 Renishaw RenAM 500D manual available for free PDF download: Original Instructions Manual

Renishaw RenAM 500D Original Instructions Manual

Renishaw RenAM 500D Original Instructions Manual (260 pages)

Additive manufacturing system

Brand: Renishaw | Category: Industrial Equipment | Size: 22 MB

Table of Contents

Table of Contents
3
Chapter 1 - before You Begin

13
- Introduction
  13
- Disclaimer
  14
- Trade Marks
  14
- Warranty
  14
- Changes to Equipment
  14
- Patents
  15
- WEEE Directive
  15
- EU Declaration of Conformity
  15
- FCC Information to User (USA Only)
  16
  - 47CFR Section 15 .21
    16
  - 47CFR Section 15 .105
    16
- Reach
  16
- Control of Pollution, Applicable in the People's Republic of China
  16
Chapter 2 - Scope of Supply

17
- Introduction
  17
- Standard Equipment
  18
- Required Accessories
  18
- Optional Items
  19
Chapter 3 - Document Control

21
- Introduction
  21
- Document Control
  22
- Document History
  23
- Product Bulletins
  23
- Release Notes
  23
Chapter 4 - Introduction

33
- Introduction
  33
- Reference Documentation
  34
- Definitions
  35
- Abbreviations
  36
- Safety Information in this User Guide
  37
  - Warning
    37
  - Caution
    37
  - Note
    37
- Training Schedule
  37
- Contact Details
  38
Chapter 5 - Safety

41
- Introduction
  41
- General Safety Information
  42
  - Introduction
    42
  - Responsibilities
    42
  - Basic Safety Measures
    43
  - Explosion Prevention Document
    44
  - What to Do in an Emergency
    44
  - Normal Operation
    45
  - Approvals, Compliance and Certification
    45
  - Residual Risks, Maintenance and Protective Measures
    45
  - Housekeeping
    45
  - Electro-Magnetic Compatibility
    45
- Personal Safety
  46
  - Manual Handling
    46
  - Fire-Fighting
    46
  - Laser Safety Precautions
    47
  - Oxygen Level Monitoring Within the Process Room
    47
  - Training
    48
  - Correct Usage
    48
  - Improper Use
    48
  - Personal Protective Equipment
    49
    
    Eye Protection
    51
  - Toxicity and Personnel Exposure
    51
  - Thermal Hazards
    52
  - Hazards Due to Latent Energy Sources
    52
- Powder Safety
  53
  - Metal Powder Handling Advice
    53
  - Handling of Metal Powders
    55
  - Flammability
    56
    
    Combustibility
    56
    
    Explosivity
    57
  - Safe Disposal of Waste Products
    58
  - Handling and Processing
    58
  - Storage
    59
  - Spills
    59
  - Metal Powder Safety Checklist
    60
  - Hazards Due to Fire or Explosion
    61
  - Identifiable Ignition Sources
    62
  - Hydrogen Gas
    63
  - Safety Data Sheets
    64
  - Metal Condensate
    64
- System Safety
  65
- Gas Safety
  75
  - Inert Gas Safety
    75
Chapter 6 - Overview

77
Chapter 7 - System Specification

85
Chapter 8 - Functional Description

101
- Introduction
  101
- Renam 500Q/T/D/S Main Isolating Switch
  102
- Emergency Stop" Button
  102
- Operator Touch Screen Control Panel
  103
- Programmable Logic Controller
  104
- Main Computer
  104
- System Software
  105
- Laser
  106
- Chiller
  106
- Lens Protection Window
  107
- Build Chamber Viewing Window
  107
- Powder Recirculation System
  108
- Load Hopper
  108
- Dosing Silo
  109
- Renishaw Ultrasonic Sieve
  109
- Pneumatic Transfer
  110
- Powder Delivery
  111
- Recoater Assembly
  111
- Gas Circuit
  112
- Build Plate
  112
- Heating/Temperature Control
  113
- Large Safe Change Filter (LSCF50)
  114
- Oxygen Monitoring Sensors
  116
- Keys and User Accessibility
  116
- ESD and Earth Bonding Points
  118
- Laser Controller
  119
- Cyclone
  119
  - Cyclone Level Sensors
    120
- Intercooler
  120
- Electrical Cabinets
  121
- ATEX Vacuum Cleaner
  122
- Silo Lift
  123
- Hopper Trolley
  124
Chapter 9 - Ancillaries

125
- Introduction
  125
- ATEX Vacuum Cleaner - Mandatory
  126
- Chiller - Mandatory
  129
  - Chiller General Information
    129
  - Chiller Safety
    129
  - Chiller Operation
    130
  - Chiller Maintenance
    130
- Bead Blaster and Extractor - Optional
  130
- Furnace - Optional
  132
  - Furnace General Information
    132
  - Furnace Safety
    132
  - Furnace Operation
    133
  - Furnace Maintenance
    133
- Silo Lift - Recommended
  133
  - Silo Lift General Information
    133
- Hopper Trolley - Recommended
  134
  - Introduction
    134
Chapter 10 - Operation

135
- Introduction
  135
- Pre-Build Tasks
  136
  - Chiller Fluid Level - Check
    137
  - Argon Gas Supply - Set-Up
    138
  - Chiller - Power-Up
    138
  - Large Safe Change Filter Assemblies - Check
    140
  - Renam 500Q/T/D/S System - Power-Up
    141
  - Renam 500Q/T/D/S System - Log-In
    141
  - Build Chamber - Set-Up
    143
  - Build Plate - Install
    146
  - Recoater Blade - Install
    151
  - Recoater Assembly - Install
    155
  - Renam 500Q/T/D/S Load Hopper - Fill
    157
  - Valves - Set-Up
    160
  - Build Platform Heat Soak Process - Set-Up
    162
  - Build Chamber Atmosphere - Set-Up
    164
  - Powder Dose - Set-Up
    166
  - Build File - Transfer
    169
  - Build File - Select
    169
  - Cyclone Particle Collection Flask - Fit
    170
  - Pre-Build Checklist - Review
    172
  - Build - Start
    173
- Monitoring the Build
  175
- Post-Build Tasks
  178
  - Build Plate - Cool down
    179
  - Build Chamber Metal Powder - Remove
    180
  - Build Plate - Remove
    187
  - Build Chamber - Clean
    188
  - Lens Protection System - Inspect
    190
  - Lower Chamber - Clean
    191
  - Recoater Blade - Remove
    192
  - Oversized Particle Collection Flask - Refit, Remove and Empty
    192
    
    PB-015-01 - Refit
    193
    
    PB-015-02 - Remove
    197
    
    PB-015-03 - Empty
    198
  - Cyclone Filter Particle Collection Flask - Remove and Empty
    198
    
    PB-017-01 - Remove
    198
    
    PB-017-02 - Empty
    199
  - Renam 500Q/T/D/S System - Shutdown
    200
  - Renam 500Q/T/D/S System - Power down
    201
  - Chiller - Power down
    202
  - Build Plate Parts - Remove
    203
  - Build Plate - Refurbish
    203
  - Heat Treatment of Parts (Optional) - Set-Up
    204
    
    PB-014-01 - Introduction
    204
    
    PB-014-02 - Wrapping Parts Prior to Heat Treatment
    204
- Occasional Tasks
  210
  - Chiller Fluid Level - Top-Up
    211
  - Argon Gas Cylinder - Replace
    212
  - Powder Flask - Fill
    213
  - Large Safe Change Filter Assembly - Remove
    215
  - Large Safe Change Filter Element - Remove
    222
  - Large Safe Change Filter Element - Refit
    226
  - Large Safe Change Filter Assembly - Refit
    227
  - Chiller Fluid - Remove
    229
  - Renam 500Q/T/D/S System - Restart
    230
Chapter 11 - Preventative Maintenance Schedule

231
- Introduction
  231
- Personal Protective Equipment
  232
- Definitions of Maintenance
  232
- Renam 500Q/T/D/S Preventative Maintenance Schedule
  233
- Ancillary Equipment Preventative Maintenance Schedule
  234
- Preventative Maintenance Records
  234
  - Two Week Tasks
    235
  - One Month Tasks
    235
  - Six Month Tasks
    235
Chapter 12 - Preventative Maintenance Tasks

237
- Introduction
  237
- Preventative Maintenance Tasks
  238
Chapter 13 - Consumables Parts and Spare Parts

255
- Introduction
  255
- Consumable Parts
  256
- Spare Parts
  257

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