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Cornelius VANGUARD 245
Remcor Cornelius VANGUARD 245 Manuals
Manuals and User Guides for Remcor Cornelius VANGUARD 245. We have
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Remcor Cornelius VANGUARD 245 manual available for free PDF download: Installation & Service Manual
Remcor Cornelius VANGUARD 245 Installation & Service Manual (71 pages)
POST-MIX DISPENSER
Brand:
Remcor
| Category:
Dispenser
| Size: 0.82 MB
Table of Contents
Table of Contents
2
Safety Information
6
Recognize Safety Information
6
Understand Signal Words
6
Follow Safety Instructions
6
Co2 (Carbon Dioxide) Warning
6
Shipping, Storing, or Relocating Unit
6
General Information
8
Unit Description
8
Warranty Reference Information
8
Figure 1. Vanguard 245 Dispenser (Eight-Flavor Unit Shown)
8
Theory of Operation
10
Unit Requiring Connection to Remote Carbonator
10
Unit with Integral (Built-In) Carbonator
10
Figure 2. Flow Diagram (Dispenser P/N 497306660Ws) Requires Remote Carbonator
11
Figure 3. Flow Diagram (Six-Flavor Unit) Requires Remote Carbonator
12
Figure 4. Flow Diagram (Eight-Flavor) Requires Remote Carbonator
13
Figure 5. Flow Diagram (Six-Flavor Unit with Integral Carbonator)
14
Figure 6. Flow Diagram (Eight-Flavor Unit with Integral Carbonator)
15
Installation
16
Unpacking and Inspection
16
Identification of Loose-Shipped Parts
16
Selecting Location
17
Installation
17
Placing Unit in Operating Position
17
Installing Optional Plain Water Cooling Coil (Item 15)
18
Connecting Drip Tray Drain Hose to a Permanent Drain
18
Connecting Syrup Source Lines to the Unit
18
Connecting Carbonated Water Source Line to the Unit
18
Requiring Connection to Remote Carbonator)
18
Connecting Plain Water Source Lines to Unit
19
Connecting Co2 Source Line (Unit with Integral Carbonator)
20
Sealing Unit Base to Countertop
20
Co2 Regulators Adjustments
20
Figure 7. Countertop Hole Cutout
21
Fill Water Tank and Start the Refrigeration System
22
Preparation for Operation
23
Installing Front Access Panel, Splash Guards, Drip Tray, and Cup Rest
24
Figure 8. Drip Tray Installation
24
Installing Optional Cup Lid Holder
25
Installing Optional Straw Holder
25
Operator's Instructions
26
Operating Controls
26
Dispensing Valve Operation
26
Unit Power Switch (50 Hz Units Excluded)
26
Dispensing Valves Keyed Lock-Out Switch
27
Daily Pre-Operation Check
27
Unit Operation
27
Cleaning and Sanitizing
27
Daily Cleaning of Unit
27
Sanitizing Syrup Systems
27
Checking Drop-In Refrigeration Assembly Condenser Coil for Restrictions
27
Checking Ice Water Bath
28
Carbonator Water Pump Yearly Maintenance or after Water
28
System Disruptions
28
Unit Requiring Connection to Remote Carbonator
28
Unit with Integral (Built-In) Carbonator
28
Cleaning Co2 Gas Check Valves
28
Service and Maintenance
30
Preparing Unit for Shipping or Relocating
30
Hood and Front Access Panel Removal
30
Hood Removal
30
Front Access Panel Removal
30
Periodic Inspection
30
Adjustments
31
Co2 Regulators Adjustments
31
Adjusting Dispensing Valves for Water Flow Rate
31
Figure 9. Vanguard 245 Post-MIX Dispenser (P/N 497306660Ws) Requires Connection to Remote Carbonator
32
Figure 10. Vanguard 245 Post-MIX Dispenser
32
Figure 11. Vanguard 245 Dispenser (with Integral Carbonator)
34
Figure 12. Portion Control Cover
35
Checking Water Volume (Portion-Control Dispensing Valves)
36
Checking Dispensing Valves Syrup Calibration (Brix)
37
Portion Control Adjustment (Dole and CC-1 Dispensing Valves)
39
Cleaning and Sanitizing
39
Daily Cleaning of Unit
39
Sanitizing Post-MIX Syrup Systems
40
Cleaning Drop-In Refrigeration Assembly Condenser Coil
42
Checking Ice Water Bath
42
Cleaning Water Tank
43
Carbonator Water Pump Yearly Maintenance or after Water
44
System Disruptions
44
Unit Requiring Connection to Remote Carbonator
44
Unit with Integral (Built-In) Carbonator
44
Figure 13. Water Strainer Screen and Double Liquid Check Valve
45
Figure 14. Double Liquid Check Valve Ass'y
46
Cleaning Co2 System Co2 Gas Check Valves
47
Converting Still (Non-Carbonated) Drink Dispensing Valve to
47
Dispense a Carbonated Drink
47
Units Requiring Connection to Remote Carbonator
47
Figure 15. Co2 Gas Check Valve Assembly
47
Figure 16. Wiring Diagram (Remote or Integral Carbonator Unit)
48
Figure 17. Wiring Diagram (Dispenser P/N 497306660Ws)
49
Troubleshooting
50
Troubleshooting Unit
50
Water-To-Syrup ''Ratio'' too Low or too High
50
Adjustment of Dispensing Valve Syrup Flow Regulator Does Not Increase to Desired Water-To-Syrup ''Ratio
50
Adjustment of Dispensing Valve Syrup Regulator Does Not
51
Decrease to Desired Water-To-Syrup ''Ratio
51
Dispensed Product Carbonation too Low
51
Dispensed Product Comes out of Dispensing Valve Clear but
51
Dispensed Product Produces Foam as It Leaves Dispensing Valve
51
Product Dispensed from All Dispensing Valves
52
Only Carbonated Water Dispensed
52
Only Syrup Dispensed
53
Troubleshooting Refrigeration System
53
Compressor Does Not Operate
53
Compressor Does Not Operate. (Cont'D)
54
Compressor will Not Stop after Sufficient Ice Bank Is Produced
54
Compressor Operates Continuously but Does Not Form
54
Condenser Fan Motor Not Operating
54
Agitator Motor Not Operating
54
Figure 18. Vanguard 245 Post-MIX Dispenser Assembly
57
Figure 19. Vanguard 245 Refrigeration Assembly
59
Warranty
61
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