Rayco Super Jr RG35 Manuals

Manuals and User Guides for Rayco Super Jr RG35. We have 1 Rayco Super Jr RG35 manual available for free PDF download: Operator, Service, Maintenance Manual

Rayco Super Jr RG35 Operator, Service, Maintenance Manual

Rayco Super Jr RG35 Operator, Service, Maintenance Manual (67 pages)

Brand: Rayco | Category: Grinder | Size: 3 MB

Table of Contents

Introduction
2
Table of Contents
3
Machine Description
5
Certified Engine Maintenance
5
Serial Numbers Location
6
Breakdown of the Serial Number
6
Identification Numbers
7
Dealer Information
7
Important Safety Information
8
Safety Warnings
8
Safety
8
- General Hazard Information
  9
- Personal Protective Equipment
  9
- Flying Debris
  9
- Fluid Penetration
  10
- Asbestos Information
  10
- Trapped Pressure
  10
- Pressurized Air and Water
  10
- Respiratory Protection
  11
- Dispose of Waste Properly
  11
- Containing Fluid Spillage
  11
- Crushing & Cutting Prevention
  11
- Batteries
  12
- Oils
  12
- Coolant
  12
- Burn Prevention
  12
- Fire Extinguisher
  13
- Ether Starting Fluid
  13
- Lines, Tubes and Hoses
  13
- Before Operation
  14
- Guards (Operator Protection)
  14
- Safety Decals
  14
- Visibility Information
  14
- Operation
  15
- Engine Starting
  15
- Before Starting Engine
  15
- Slope Operation
  16
- Equipment Lowering with Engine Stopped
  17
- LOCK-Out / Tag-Out Guidelines
  17
- Lock out Procedure
  17
- Tag out Procedure
  17
- While Servicing and Performing Maintenance on the Machine
  18
- Important Towing Information
  18
- Pre-Transportation Checks
  18
Forward
18
- Loading Your Combination
  19
- Towing Equipment Requirements
  19
- Slow down When Towing
  19
- Before Towing and on the Road
  19
- Lighting Conditions
  20
- Loading
  20
- Photo-Eye
  20
- Connecting Your Trailer
  20
- Before Driving
  21
- Secure the Load
  21
- Before Towing
  21
- Towing Checklist
  21
- Sound Level Information
  22
- Other Guards
  22
- Parking
  24
- Getting to Know Your Machine
  26
Operation
26
- Pre-Starting Inspection
  27
- Pre-Operation Warm-Up
  27
- Starting the Engine
  27
- Operating the Machine
  28
- Machine Movement - RG27/35
  28
- Steer Right/Left
  28
- Machine Movement - RG37
  28
- Re-Engage the Wheel Motors
  29
- Disable the Wheel Motors
  29
- Dual Wheels
  29
- Transporting in Freewheel Mode
  29
- Cutting Wheel Precautions
  30
- Call before You Dig
  30
- Stump Removal Procedure
  31
- Prepare the Machine at the Stump
  31
- Remove the Roots
  31
- Cut Remaining Roots
  31
- Parking the Machine
  32
- Stopping the Machine
  32
- Testing the Brake
  32
- Engine Stopping
  32
- Machine Storage
  33
- Preparing for Storage
  33
- Removal from Storage
  33
Maintenance
34
- Engine Oil Cooler - Clean
  37
- Engine Oil Level
  37
- Engine Oil & Filter - Change
  37
- Walk-Around Inspection
  37
- Hydraulic Oil - Check
  38
- Changing Hydraulic Oil
  38
- Drain the Oil
  38
- Fuel Tank - Fill
  39
- Replace both Filters
  39
- Brake - Test
  39
- Air Filter Indicator - Check
  39
- Clean Terminals
  40
- Tires and Rims - Check
  40
- Adjust Electrolyte Level
  40
- Self-Propel Wheel Drive Chain
  40
- Grease / Oil Build-Up - Remove
  41
- Jackshaft Bearings - Lubricate the Fittings
  41
- Wheel Hub Bearings - Inspect & Grease
  41
- Slewing Ring
  41
- Cutting Wheel - Lubricate
  42
- Steering Axle Pivot Knuckles
  42
- Blade Bushings
  42
- Steering Axle Cylinder
  42
- Jackshaft V-Belt - Check & Adjust Tension
  43
- Hydraulic Pump Belt - Check & Adjust Tension
  43
- Cutting Wheel & Teeth
  44
- Rayco Teeth
  44
- Changing Teeth
  44
- Cutting Tool Dimensions
  44
- Tooth Sharpening Guidelines
  45
- Maintenance - Notes
  45
- Sharpening Teeth
  45
- PTO Clutch Brake Air Gap
  46
- Adjustment for Wear
  46
- Troubleshooting
  48
- When It Is Difficult to Start the Engine
  48
- When Output Is Insufficient
  48
- When Engine Suddenly Stops
  48
- When Engine Must be Stopped Immediately
  49
- When Engine Overheats
  49
- Wiring Schematic
  50
- Hydraulic Schematic - RG27 (802591-D)
  52
- Hydraulic Schematic - RG37 (802846)
  54
Specifications
56
- Lubricating Grease
  57
- Cold Weather Lubricants
  57
- Biodegradable Hydraulic Oil
  58
- Hydraulic Oil (Petroleum-Mineral Base)
  58
- Engine Fuel
  58
- Rayco Lubrication & Fluid Specifications
  58
- Rayco Coolant Specifications
  59
- Coolant / Antifreeze Recommendations
  59
- Coolant Maintenance
  59
- Make Proper Antifreeze Additions
  59
- RG27 - Specifications
  60
- Service Parts
  64
Warranty
65

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