Rans S-7S COURIER Manuals

Manuals and User Guides for Rans S-7S COURIER. We have 1 Rans S-7S COURIER manual available for free PDF download: Text Manual

Rans S-7S COURIER Text Manual (204 pages)

Brand: Rans | Category: Aircrafts | Size: 1.76 MB

Hand Tools
7
Power Tools
7
Lubricants, Adhesives , Tapes & Etc
7
Drill Bit Sizes
8
Recommended Avionics List – S-7S
9
Radio Shack
9
S-7S Courier - General Information
10
Introduction
10
Before Beginning Assembly
10
Take Inventory
10
Important! Please Read First
12
S-7S Assembly Flow Chart – General
15
S-7S Assembly Flow Chart – Detailed
16
S-7S Fuselage – Pre-Covering Assembly
16
S-7S Fuselage – Final Assembly
18
S-7S Tail Surfaces – Pre-Covering Assembly
22
S-7S Tail Surfaces – Final Assembly & Installation
23
S-7S Wings – Pre-Covering Assembly
24
S-7S Wings – Final Assembly & Installation
25
Airframe Bolts
27
Nut and Cotter Pin Sizes
27
Dash Number
27
Part Identification
27
S-7S Fuselage Former Installation
29
Vertical Stabilizer Former
29
Fuselage Side Former
30
Fuselage Bottom Former
30
Rib Vertical Stabilizer
31
S-7S Main Gear Assembly and Installation
32
Main Gear Fit up
32
Main Gear Wheel/Brake Installation
33
Final Assembly
34
S-7S Tail Wheel Assembly and Installation
35
Fit-Up and Pre-Covering Assembly
36
Installation of Horizontal Stabilizers
37
Final Assembly of Elevator
39
Final Installation of Elevator
40
S-7S Trim Tab Assembly and Installation
41
Installation
42
S-7S Floorboard Installation
43
Final Installation
44
S-7S Rudder Pedal Installation
45
S-7S Rudder System Assembly and Installation
46
Pre Covering Assembly
46
S-7S Firewall Assembly and Installation
48
Forward Side Firewall Items Installation
49
Aft Side Firewall Items Installation
50
S-7S Hydraulic Brake Installation
52
S-7S Doorframe Battery Access Panel Installation
54
S-7S Fuel System - Fuselage
55
Optional Low Fuel Warning Kit
57
S-7S Control Stick Assembly and Installation
58
S-7S Forward Push-Pull Tube Assembly
61
S-7S Aft Push-Pull Tube & Elevator Yoke Assembly
62
S-7S Aileron Cable System Installation Fuselage
63
S-7S Flap Lever Assembly and Installation
65
S-7S Throttle Lever Installation
67
S-7S Engine Mount and Engine Installation
69
S-7S Fuel Line Installation - Firewall Forward
71
Installation Without Optional Gascolator
71
Installation with Optional Gascolator
71
S-7S Throttle Cable and Choke Installation
72
Throttle Cable Installation
72
Choke Installation
73
S-7S Lubrication System Assembly and Installation
74
After Engine Is Installed
74
Engine Pre-Start up
75
S-7S Cooling System Installation
77
S-7S Heater Installation
79
S-7S Carb Heat Installation
80
S-7S Battery Box Assembly and Installation
82
Battery Box and Battery Cables
82
S-7S Instruments and Electrical
83
Antenna Mount Plates
84
Antennas and Elt
84
S-7S Wing – Main Structure Assembly
85
Wing Spar Assembly
85
Wing Frame Assembly
88
S-7S Fuel Tank Assembly and Installation
90
Installation
91
Fuel Cap Assembly
92
Fuel Line Installation Wing
92
S-7S Aileron Bell Crank and Cable Install - Wing
93
S-7S Wing – Rib & Sheet Metal Installation
94
Wing Rib Assembly
94
Rib Stringer Installation
96
Upper and Lower Root Skins
97
Leading Edge Tip Wrap
99
Leading Edge Wrap
100
Pitot and Static System Installation - Wing
101
Flap Teleflex Cable Installation - Wing
102
S-7S Aileron and Flap Assembly and Installation
103
S-7S Lift Strut Assembly
106
Inspection of Struts
106
S-7S Wing Tip Assembly and Installation
108
Wing Tip Fit up and Assembly
108
Final Installation
108
S-7S Root Skin Installation
109
S-7S Wing Installation
110
Windshield Installation
113
S-7S Boot Cowl and Instrument Panel Installation
115
Boot Cowl Fit-Up
115
Vertical Instrument Panel Fit up
116
Final Installation of Boot Cowl and Instrument Panel
118
Fit up
120
Installation
124
S-7S Door Assembly- Lexan and Trim
126
S7-S Door Latch and Door Installation
128
Spinner Assembly and Installation
130
S7-S Propeller Installation
132
S7-S Cowling Assembly and Installation
133
S-7S Covering
135
General Information
135
Cover / Paint Stands
137
Wings
138
Ailerons and Flaps
142
Horizontal Stabilizer
147
Rudder
149
Elevator
150
Doors
151
S-7S Baggage Compartment Assembly and Installation
152
Baggage Compartment Installation
153
Cargo Net
153
S-7S Seat Assembly and Installation
154
S-7S Seat Belt Assembly and Installation
156
S-7S Station 3 Close out Installation
158
S-7S Throttle Cable Cover Installation
159
S-7S Elevator Mass Balance
160
Elevators
160
S-7S Wings
161
Wing Washout Rigging
161
Aileron Rigging
162
Flap Rigging
163
Surface Clearance
163
Operational Check
163
Neutral Position
163
S-7S Tail Surfaces
165
Tail Alignment and Rod Tension
165
Elevator Trim Tab
167
S-7S Carburetor Heat
169
Description of Design
169
S-7S Cabin Heat
170
S-7S Park Brake
170
S-7S Throttle and Choke
170
S-7S Weight and Balance
171
Airplane Weighing Procedures
171
Weight and Balance
172
S-7S Limitations
173
Airspeed Limitations
173
Airspeed Indicator Markings
174
Weight Limits
174
Center of Gravity Limits
174
Kinds of Operation Limits
175
Fuel Limitations
175
Fuel Capacity
175
S-7S Normal Procedures
176
Preflight Inspection
176
Preflight Inspection Sequence
176
Left Wing- Trailing Edge
178
Left Wing
178
Before Starting the Powerplant
180
Cold Start
180
Before Takeoff
181
Short Field Takeoff
182
Before Landing
183
Normal Landing
183
Short Field Landing
183
Balked Landing
184
After Landing
184
Securing the Aircraft
184
Amplified-Procedures
185
Taxing
185
Taxiing Diagram
186
Flap Settings
187
Securing the Aircraft
187
Hot Weather Operation
187
S-7S Emergency Procedures
188
Airspeeds for Emergency Operation (Ias)
188
Operational Checklists
189
Engine Failure
189
Forced Landings
189
Engine Failure During Flight
189
Precautionary Landing with Engine Power
190
During Start on Ground
190
Engine Fire in Flight
190
Recovery from a Spiral Dive
191
Electrical Fire in Flight
191
Spins
191
Amplified Procedures
192
Maximum Glide
192
Ignition Malfunction
193
Carburetor Ice
194
S-7S Aircraft Care
195
Ground Handling
195
Windshield and Windows
195
Painted Surfaces
196
Interior Care
196
S-7S Winterization Kit
197
S-7S Whelen Strobe Installation
198
Strobe Power Box Installation
198
Strobe / Position Light Wiring Installation
198
Strobe / Position Light Installation
199
S-7S Sensenich Composite Prop Installation
200
S-7S Warp Drive Prop Installation
202
S-7S Whirl Wind Prop Installation
203

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Rans S-7S COURIER Text Manual (204 pages)

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