PREVOST VIP Luxury Motorhome Manuals

Manuals and User Guides for PREVOST VIP Luxury Motorhome. We have 3 PREVOST VIP Luxury Motorhome manuals available for free PDF download: Maintenance Manual

PREVOST VIP Maintenance Manual (536 pages)

Brand: PREVOST | Category: Motorhomes | Size: 38 MB

Section 26: Vip Slide-Out

2
Section 00: General Information

52
- Foreword
  53
- Precautions to be Observed before Welding
  53
- Schematics
  53
- Section 00: General Information
  53
- Data Plates and Certifications
  55
- Engine
  55
- Safety Notice
  55
- Transmission
  55
- Coach Final Record
  56
- DOT Certification Label
  56
- Drive Axle
  56
- Front Axle
  56
- Power Steering Pump
  56
- Safety Certification
  56
- EPA Engine Label
  57
- Fuel Tank Label
  57
- Vehicle Identification Number (VIN)
  57
- Fastener Strength Identification
  59
- Self-Locking Fasteners
  59
- Six
  60
Section 01: Engine

63
- Engine
  65
- Engine-Mounted Components
  65
- Electronic Control Module
  66
- N3 Electronic Unit Injector
  66
- Egr Hydraulic Valve
  67
- Synchronous Reference Sensor
  67
- Timing Reference Sensor
  67
- Turbo Boost Pressure Sensor
  67
- Vpod
  67
- VPOD Installation
  67
- VPOD Removal
  67
- Absolute Oil Pressure Sensor
  68
- Air Temperature Sensor
  68
- Coolant Temperature Sensor
  68
- Fuel Temperature Sensor
  68
- Oil Temperature Sensor
  68
- Turbo Compressor in Temperature Sensor
  68
- Coolant Level System (Cls)
  69
- Cruise Control Switches (Ccs)
  69
- Electronic Foot Pedal Assembly (Efpa) & Throttle Position Sensor
  69
- Engine-Related Components
  69
- Check Engine Telltale Light
  70
- Ddec V Diagnostic Codes
  70
- Diagnostic Data Link (DDL) Connectors
  70
- Diagnostic System Accessories (Dsa)
  70
- Reading Diagnostic Codes - Flashing Light Method
  70
- Stop Engine Override Switch
  70
- Stop Engine Warning Light
  70
- Engine Oil and Filter Change
  81
- Engine Oil Level
  81
- Power Plant Assembly Removal
  82
- Recommended Engine Oil Type
  82
- Engine Mounts
  86
- Jake Brake
  86
- Power Plant Assy. Installation
  86
- Valve Cover Removal
  86
- Engine Troubleshooting Guide
  88
- Specifications
  89
Section 03: Fuel System

91
- Fuel System Description
  93
- Filters and Water Separator
  94
- Fuel Filter/Water Separator Servicing
  94
- Fuel Lines and Flexible Hoses
  94
- Fuel Valves
  94
- Fuel Filter Servicing (Primary and Secondary )
  95
- Davco Fuel Pro 382
  96
- Preheater Fuel Filter
  96
- Fuel Tank
  97
- Tank Removal
  97
- Tank Installation
  98
- Polyethylene Fuel Tank Repair
  99
- Priming Fuel System
  99
- Uel Tank Verification
  99
- Air Cleaner (Dry Type)
  100
- Air Cleaner Servicing
  100
- Fuel Oil Specifications
  100
- Fuel Pump Installation
  100
- Pre-Cleaner Servicing
  100
- Air Cleaner Restriction Indicator
  101
- Fuel Cooler
  101
- Fuel Pedal
  101
- Fuel Pedal Adjustment
  101
- General Recommendations
  101
- Potentiometer Replacement
  102
- Specifications
  102
Table of Contents

103
- Make
  104
Section 05: Cooling System

108
- Description
  110
- Section 05: Cooling System
  110
- Maintenance
  111
- Vehicles with Coolant Filters
  111
- Vehicles Without Coolant Filters
  111
- Constant-Torque Hose Clamps
  112
- Hoses
  112
- Nd Type
  112
- St Type
  112
- Type
  112
- Constant-Torque Hose Clamps on Charge Air Cooler (Cac) Ssystem
  113
- Coolant
  114
- Coolant Level Sensor
  114
- Coolant Level Verification
  114
- Coolant Requirements
  114
- Cooling System Recommendations
  114
- Thawing Cooling System
  114
- Coolant Recommendations
  115
- Inhibitor Test Procedures
  115
- Inhibitors
  115
- Additives Not Recommended
  116
- Coolant Not Recommended
  116
- Draining Cooling System
  116
- Vehicles with Coolant Filters
  116
- Vehicles Without Coolant Filters
  116
- Filling Cooling System
  117
- Flushing
  117
- Cooling System Descalers
  118
- Filter no
  118
- Reverse Flushing
  118
- Spin-On Coolant Filter
  118
- Charge Air Cooler (Cac) Leakage
  119
- Conventional Vehicles
  119
- Maintenance
  119
- Radiator
  119
- Radiator Fan Forced Rotation
  119
- Variable Speed Radiator Fan
  119
- Inspection
  120
- Maintenance
  120
- Multiplexed Vehicles
  120
- Thermostat Operation
  120
- Fan Gearbox
  121
- Maintenance
  121
- Oil Change
  121
- Radiator Fan Belt Replacement
  121
- Make
  124
- Prevost Number
  124
- Prévost Number
  124
- Type
  124
Section 06: Electrical

126
- General Description
  130
- Using Wiring Diagrams
  130
- Wiring Diagrams
  130
- Spare Wires
  131
- Testing Circuits
  131
- Wire Sizes and Colors
  131
- Circuit Breakers
  132
- Cleaning Connectors
  132
- Multiplex Fuses
  132
- Precautions
  133
- Relays
  133
- H3 Series Vehicles Electrical Compartments
  134
- Main Power Compartment
  135
- Maintenance
  135
- Battery Charger or In-Station Lighting Connector
  137
- Front Electrical and Service Compartment
  137
- A/C and Heating Controls
  139
- Engine Rear Start Panel
  139
- Batteries
  140
- Pneumatic Accessory Panel
  140
- Battery Discharge Protection
  141
- Main Battery Relays
  141
- Battery Rating
  142
- Battery Removal and Installation
  142
- Battery Testing
  143
- Load Test
  143
- Removing Surface Charge
  143
- Visual Inspection
  143
- Battery Charging
  144
- Testing Battery Cables
  144
- Battery Charging Guide
  146
- Emergency Jump Starting with Auxiliary (Booster) Battery
  146
- Cleaning and Inspection
  147
- Common Causes of Battery Failure
  147
- Troubleshooting
  147
- Bat" Battery Voltage Incorrect Telltale Light
  148
- Bat" Telltale Light Definitions
  148
- Electrical System Diagnostic
  148
- Troubleshooting and Testing the Multiplex Vehicles
  148
- Can Connection on the Telltale Panel and the Hvac Control Unit
  149
- Can Network
  149
- Probing Voltage on the Multiplex Circuits
  149
- Spare Can
  149
- Test Mode for Switches and Sensors
  149
- Information Available and Impact on the Functions in Switch/Sensor Test Mode
  150
- Test Mode for Electric Motors
  151
- Test Sequence - Coaches Only
  151
- Test Sequence - VIP with Central HVAC System
  152
- Test Sequence - VIP with Small HVAC System
  152
- Can Network Layout and Troubleshooting
  153
- Roadside Troubleshooting
  157
- Available Functions
  163
- Cecm
  163
- Essential Functions to Operate the Vehicle
  163
- Io-A
  163
- Io-B
  163
- Lower Priority Modules for Breakdown Service
  163
- Master ID
  163
- Multiplex Modules
  163
- Multiplex Modules Replacement
  163
- Bosch Alternator
  164
- Replacing IO-A or IO-B Modules
  164
- Replacing the CECM Module
  164
- Twin Bosch Alternators Installation
  164
- Charging System Troubleshooting
  167
- Delco Alternator
  167
- Alternator Diagnosis
  168
- Alternator or Voltage Regulator
  168
- Diode Checks
  168
- Field Winding Check
  170
- Stator Winding Check
  170
- Diode Replacement
  171
- Diode Replacement (in End Frame)
  171
- Diode Replacement (in Support)
  171
- Field Removal
  171
- Diode End Cover Installation
  172
- Field Installation
  172
- Installation
  172
- Removal
  172
- Soldering Stator Terminal Leads
  172
- Stator Replacement
  172
- Alternator Removal (Delco)
  173
- Disassembly of Alternator
  173
- Alternator Cleaning and Inspection
  174
- Bearing or Rotor Replacement
  174
- Alternator Drive Belt
  175
- Alternator Reassembly
  175
- Output Check
  175
- Adjustment
  176
- Troubleshooting Procedures
  176
- Voltage Regulator (Delco)
  176
- Undercharged Battery
  177
- Overcharged Battery
  178
- Regulator Checks
  178
- Adjusting Voltage
  179
- Battery Equalizer
  179
- Engine Block Heater
  179
- Exterior Lighting
  179
- Maintenance
  179
- Starter
  179
- Headlight Adjustment
  180
- Headlight Beam Toggle Switch
  180
- Headlights
  180
- Maintenance
  180
- Front Turn Signal
  184
- Sealed-Beam Unit
  184
- Optional Xenon Headlamp
  185
- High-Mounted Stop Light Removal and Replacement
  186
- Lamp Removal and Replacement
  186
- Licence Plate Light
  186
- Stop, Tail, Directional, Back-Up, and Hazard Warning Lights
  186
- Bulb Removal and Replacement
  187
- Clearance and Identification Light Removal and Replacement
  187
- Clearance, Identification and Marker Lights
  187
- Docking and Cornering Lights
  187
- Fog Lights
  187
- Lamp Removal and Replacement
  187
- Marker Light Removal and Replacement
  187
- Coach Entrance
  188
- Control Panel Lighting
  188
- Gauge Light Bulb Replacement
  188
- Interior Lighting Equipement
  188
- Stepwell Lights
  188
- Switch Lighting
  188
- Telltale Light Replacement
  188
- Bulb Removal and Replacement
  189
- Driver's Area Lights
  189
- Lavatory Night-Light
  189
- Passenger Section Lighting
  189
- VIP Entrance and Bus Entrance Door
  189
- Engine Compartment Lighting
  190
- Fluorescent Tube Replacement
  190
- Removal and Replacement of In-Station Fluorescent Tubes
  190
- Removal and Replacement of Reading Lamp Bulb
  190
- Lavatory Light
  191
- Light Bulb Data
  191
- Specifications
  193
Section 07: Transmission

196
- Allison Automatic Transmission
  198
- Description
  198
- Retarder (if Applicable)
  198
- Zf-Astronic Transmission
  198
- Allison Transmission
  199
- Cold Check
  199
- Maintenance
  199
- Manual Fluid Level Check
  199
- Welding Procedures
  199
- Hot Check
  200
- Fluid Level Check Using the Pushbutton Shift Selector
  201
- Importance of Proper Fluid Level
  201
- Keeping Fluid Clean
  201
- Recommended Automatic Transmission Fluid
  201
- Coolant Leakage
  202
- Metal Particles
  202
- Oil Contamination
  202
- Oil and Filter Change
  204
- Oil Change
  205
- ZF ASTRONIC / SACHS Clutch Installation Procedure
  205
- Zf Astronic Transmission
  205
- Allison Transmission Removal
  207
- Installation of Zf or Allison Transmission Brackets
  207
- Transmission Oil Cooler Removal
  208
- Transmission Without Retarder
  208
- Allison Transmission
  209
- Cleaning and Inspection of the Transmission
  209
- Transmission with Retarder
  209
- Allison Transmission Installation
  210
- Breather
  210
- Th Generation Transmission Control Module
  211
- Troubleshooting
  211
- Diagnostic Code Display and Clearing Procedure - Allison
  212
- Diagnostic Codes - Allison 4
  212
- Diagnostic Troubleshooting Codes (DTC) - Allison 4Th Generation Controls
  212
- Th Generation Controls
  212
- Diagnostic Code Response
  213
- Diagnostic Troubleshooting Codes (DTC) List - Allison 4
  214
- Th Generation Controls
  214
- System Faults (Error Messages)
  217
- Zf-Astronic Transmission System Faults and Error Messages
  217
Section 09: Propeller Shaft

225
- Escription
  226
- Propeller Shaft
  226
- Removal, Disassembly, Reassembly and Installation
  226
- Cleaning and Inspection
  227
- Cleaning, Inspection and Lubrication
  227
- Explanation of Common Damages
  227
- Lubrication
  227
- Specifications
  227
- Troubleshooting
  227
Section 10: Front Axle

229
- Description
  230
- Front Axle
  230
- Lubrication
  230
- Maintenance
  230
- Front Wheel Alignment
  231
- Removal
  231
- Removal and Replacement
  231
- Replacement
  231
- Service Instructions for Steer Axle
  231
- Tie Rod End Play Adjustment
  231
- Inspection before Alignment
  232
- Major Front Wheel Alignment
  232
- Minor Front Wheel Alignment
  232
- Turning Angle Adjustment
  232
- Front Wheel Camber
  233
- Hydraulic Stop
  233
- Turn Adjustment
  233
- Camber Check
  234
- Front Axle Caster
  234
- Front Wheel Toe-In
  234
- Inspection and Adjustment
  235
- Troubleshooting
  236
- Specifications
  237
- 4: Camber
  238
- 5: Caster
  238
Section 11: Rear Axles

239
- Dcdl (Driver-Controlled Main Differential Lock)
  240
- Description
  240
- Drive Axle
  240
- Drive Axle Lubrication
  240
- Checking and Adjusting the Oil Level
  241
- Draining and Replacing the Oil
  241
- Maintenance
  241
- Removal and Reinstallation
  241
- Speed Sensors (Anti-Lock Brake System, ABS)
  241
- Adjustments
  242
- Disassembly and Reassembly
  242
- Fastener Torque Chart
  242
- Gear Set Identification
  242
- Tire Matching
  242
- Drive Axle Alignment
  243
- Procedure
  243
- Axle Shaft Sealing Method
  244
- Tag Axle
  244
- Grease Lubricated Wheel Bearings
  245
- Removal and Reinstallation
  245
- Drive Axle
  246
- Specifications
  246
- Tag Axle Alignment
  246
Section 12: Brake and Air System

248
- Air Reservoirs
  251
- Air System
  251
- Brakes
  251
- Maintenance
  251
- Wet (Main) Air Tank
  251
- Accessory Air Tank
  252
- Emergency/Parking Brake Overrule Air Tank
  252
- Kneeling Air Tank
  252
- Ping Tank
  252
- Primary Air Tank
  252
- Secondary Air Tank
  252
- Accessory Air Filter
  253
- Air Gauges (Primary, Secondary and Accessory)
  253
- Air System Emergency Fill Valves
  253
- Cleaning
  253
- Filter Element Replacement
  253
- Air Filter/Dryer
  254
- Air Filter/Dryer Purge Tank
  254
- Air Lines
  254
- Copper Piping
  254
- Flexible Hoses
  254
- Nylon Tubing
  254
- Air Line Leakage Test
  255
- Air Line Operating Test
  255
- Maintenance
  255
- Pressure Regulating Valves
  255
- Pressure Setting Procedure
  255
- Air Compressor (Ba-921)
  256
- Compressor Removal and Installation
  256
- Emergency / Parking Brake Control Valve (Pp-1)
  256
- Brake Pedal Adjustment
  257
- Dual Brake Application Valve (E-10P)
  257
- Emergency / Parking Brake Overrule Control Valve (Rd-3)
  257
- Flip-Flop Control Valve (Tw-1)
  257
- Brake Relay Valve (R-12 & R-14)
  258
- Maintenance
  258
- Parking Brake Alarm Switch
  258
- Stoplight Switches
  258
- Pressure Protection Valve (Pr-2)
  259
- Quick Release Valves (Qr-1)
  259
- Spring Brake Valve (Sr-7)
  259
- Air Horn Valve
  260
- Air System Troubleshooting
  260
- Emergency Door Opening Valves
  260
- Interior Valve Maintenance
  260
- Low Pressure Indicators (Lp-3)
  260
- Shuttle-Type Double Check Valve (DC-4)
  260
- Air Brakes
  261
- Brake Operation
  261
- Disc Brake Pads
  261
- Caliper Maintenance
  262
- Roadside Inspection for Knorr -Bremse Air Disc Brakes
  263
- Checking Caliper Guidance and Seal Condition
  264
- Checking Pad Wear
  264
- Important Pad and Rotor Measurements
  264
- Pad Removal
  264
- Adjusting the Running Clearance
  265
- Checking the Tappet Boots
  265
- Pad Installation
  265
- Brake Tools
  266
- Safe Service Procedures
  266
- Torque Specifications
  266
- Air Brake Troubleshooting
  267
- Brake Air Chamber
  270
- Emergency/Parking Brake Manual Release
  270
- Maintenance
  270
- Brake Chamber Disassembly
  271
- Brake Chamber Installation
  271
- Brake Chamber Removal
  271
- Anti-Lock Braking System (Abs)
  272
- Troubleshooting and Testing
  272
- Abs Components
  274
- ABS Modulator Valve
  274
- Electronic Control Unit (ECU)
  274
- Sensors
  274
- Fitting Tightening Torques
  275
- Spring Clip
  275
Section 13: Wheels, Hubs & Tires

280
- Inspection
  282
- Single Wheel Removal
  282
- Wheel Maintenance
  282
- Wheels
  282
- Dual Wheels
  283
- Inner Wheel
  283
- Inner Wheel Installation
  283
- Inspection
  283
- Outer Wheel Installation
  283
- Outer Wheel Removal
  283
- Single Wheel Installation
  283
- Aluminum Wheel Anti-Corrosion Protection
  284
- Wheel Straightness Test
  284
- Care of Wheels
  285
- Front and Tag Axle Studs
  285
- Hub Mounted Wheels
  285
- Wheel Studs
  285
- Bearing Adjustment
  286
- Disassembly and Repair
  286
- Drive Axle Wheel Hubs
  286
- Front and Tag Axle Wheel Hubs
  286
- Hub Bearing Inspection
  286
- Pulling out Spare Wheel
  287
- Spare Wheel (if Applicable)
  287
- Changing a Flat
  288
- Inflation Pressure
  288
- Spare Wheel Maintenance
  288
- Tire Maintenance
  288
- Tire Matching
  290
- Tire Rotation
  290
- Wheel Balancing
  290
- Specifications
  291
Section 14: Steering

292
- Description
  294
- Steering System
  294
- Description
  295
- Power Steering Gear
  295
- Power Steering Gear Removal
  295
- Bleeding Power Steering Hydraulic System
  296
- Description
  296
- Hydraulic Pressure Test
  296
- Power Steering Gear Installation
  296
- Power Steering Hydraulic Pump
  296
- Removal and Installation
  296
- Troubleshooting
  296
- Installation
  297
- Maintenance
  297
- Removal
  297
- Steering Column
  297
- Steering Wheel
  297
- Turning Angle Adjustment
  297
- Pitman Arm
  298
- Removal
  298
- Steering Linkage Adjustment
  298
- Installation
  299
- Maintenance
  299
- Filter Replacement
  300
- Oil Level Check Procedure
  300
- Power Steering Reservoir and Filter
  300
- Steering Stabilizer Cylinder (Damper )
  300
- Drag Link
  301
- Driving Tips
  301
- Power Steering Hydraulic Pump
  301
- Torque Specifications
  302
Section 16: Suspension

305
- Description
  307
- Air Springs
  308
- Inspection
  308
- Installation
  309
- Removal
  309
- Shock Absorbers
  309
- Inspection
  310
- Installation
  310
- Removal
  310
- Bushing Removal
  311
- Inspection
  311
- Radius Rods
  311
- Removal
  311
- Bushing Installation
  312
- Installation
  312
- Inspection
  313
- Installation
  313
- Removal
  313
- Suspension Air System
  313
- Sway Bar
  313
- Air Line Test
  314
- Air Tank Maintenance
  314
- Suspension Height Adjustment
  314
- Air Leakage Test
  315
- Height Control Valves
  315
- Maintenance
  315
- Removal and Installation
  315
- Bellows Control Solenoid Valves
  316
- Front Kneeling System
  316
- High-Buoy System
  316
- Maintenance
  316
- Principle of Operation
  316
- Removal and Installation
  316
- Adjustment
  317
- High-Buoy - Pressure Regulator
  317
- Maintenance
  317
- Principles of Operation
  317
- Cleaning
  318
- Disassembly
  318
- Low-Buoy System
  318
- Maintenance
  318
- Reassembly
  318
- Rinciples of Operation
  318
Section 16: Vip Equipped with Independent Front Suspension (Ifs)

326
- Independent Front Suspension (Ifs)
  329
- Introduction
  329
- Steering Linkage
  329
- Pitman Arm Installation
  332
- Pitman Arm Removal
  332
- Power Steering Hydraulic Pump
  332
- Steering Linkage Adjustment
  332
- Adjustment
  333
- Bell Crank and Idler Arm
  333
- Bell Crank and Idler Arm Removal
  333
- Drag Link
  333
- Bell Crank or Idler Arm Ball Joint Disassembly
  334
- Bell Crank or Idler Arm Ball Joint Reassembly
  334
- Relay Rod
  335
- Removal
  335
- Replacement
  335
- Tie Rods
  335
- Installation
  336
- Lubrication Fittings
  336
- Removal
  336
- Steering Arms
  336
- Assembly
  338
- Ball Joints
  338
- Inspection
  338
- Lower and Upper A-Arm Ball Joint
  338
- Stripping down
  338
- Assembly
  339
- Inspection
  339
- Lower A- Arm Central Ball Joint
  339
- Stripping down
  339
- Front End Alignment
  340
- Play Measurement
  340
- Upper A-Arm Central Ball Joint
  340
- Visual Inspection
  340
- Terminology
  341
- Caster
  342
- Front Wheel Camber
  342
- Front Wheel Toe-In
  342
- Major Damage
  342
- Toe-In Adjustment
  342
- Toe-In Check
  342
- Front Air Springs
  344
- Inspection
  344
- Installation
  344
- Removal
  344
- Shock Absorber Removal
  345
- Shock Absorbers
  345
- Removal
  346
- Shock Absorber Installation
  346
- Sway Bar
  346
- Independent Front Suspension Adjustment
  348
- Suspension Height Adjustment
  348
- Height Control Valve
  349
- Loading Position
  349
- Maintenance
  349
- Neutral Position
  349
- Removal and Installation
  349
- Unloading Position
  349
- Air System
  350
- Level-Low" Leveling System
  350
- Maintenance
  350
- Principles of Operation
  350
- Air Tank Maintenance
  351
- Primary Air Tank
  351
- Secondary Air Tank
  351
- Wet Air Tank
  351
- Accessory Air Tank
  352
- Emergency Fill Valves
  352
- Expansion Air Tank
  352
- Hub Unit and Swivel Assembly
  352
- Torque Table
  353
- Specifications
  355

PREVOST VIP Maintenance Manual (28 pages)

Brand: PREVOST | Category: Automobile | Size: 6 MB

PREVOST VIP Maintenance Manual (18 pages)

Brand: PREVOST | Category: Motorhomes | Size: 2 MB

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PREVOST VIP Luxury Motorhome Manuals

PREVOST VIP Maintenance Manual (536 pages)

Table of Contents

Section 26: Vip Slide-Out

Section 00: General Information

Section 01: Engine

Section 03: Fuel System

Table of Contents

Section 05: Cooling System

Section 06: Electrical

Section 07: Transmission

Section 09: Propeller Shaft

Section 10: Front Axle

Section 11: Rear Axles

Section 12: Brake and Air System

Section 13: Wheels, Hubs & Tires

Section 14: Steering

Section 16: Suspension

Section 16: Vip Equipped with Independent Front Suspension (Ifs)

PREVOST VIP Maintenance Manual (28 pages)

Table of Contents

1 Foreword

2 Schematics

3 Precautions to be Observed before Welding

4 Safety Notice

Illustrations Figure 1 : Detroit Diesel Series 60

5 Fastener Strength Identification

PREVOST VIP Maintenance Manual (18 pages)

Table of Contents

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