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OML-1140
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Manuals and User Guides for Premier Tech Chronos OML-1140. We have
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Premier Tech Chronos OML-1140 manual available for free PDF download: User Manual
Premier Tech Chronos OML-1140 User Manual (130 pages)
Automatic Bagging System
Brand:
Premier Tech Chronos
| Category:
Industrial Equipment
| Size: 8 MB
Table of Contents
Table of Contents
3
Safety Warnings and Checks
9
Safety Warnings
10
Safety Lock-Out Procedure
13
Procedure for Testing Emergency Stop Functions
14
General Information
15
User Information
16
Usage According to the Intended Purpose
17
Required Training Courses
18
Technical Description
19
Main Components Parts
20
Illustrations
21
Brief Functional Description of the Bagging Sequence
21
Further Details of the Main Machine Modules
21
Module: Bag Magazine
22
Basic Operation
22
Main Component Parts
22
Carriage Assembly
23
Manual Bag Width Adjustment
23
Lifting Table
24
Module: Bag Dispenser
25
Main Component Parts
25
Vacuum Bag Pick-Up Device
25
Bag Alignment Device
26
Belt Conveyor Assembly
26
Grid Chain Conveyor
26
Bag Opener Units
27
Bag Stopper Assembly
27
Thickness Gauge
27
Module: Bag Transfer, Bag Transport and Fill, and Outfeed Assemblies
28
Bag Transfer Assembly
28
Basic Layout
28
Bag Opener Sub-Assembly
29
Lifting Motor Sub-Assembly
29
Transfer Arm Sub-Assembly
29
Bag Transfer Assembly Operation
30
Bag Transport and Spout Assemblies
31
Spout Assembly
31
Bag Clamp Assembly
32
Fixed Chute
32
Manual One-Position Top Clamp Assembly
33
Purge Button (Air Release Valve)
33
Spout Flaps
33
Spout Raise/Lower Device Assembly
33
Bag Transport Unit
34
Motor Control Sub-Assembly
34
Transport Arm Sub-Assembly
34
Module: Upper Exit Unit and Conveyor Assemblies
35
Lower Transport Unit
35
Internal Conveyors Assembly
36
Upper Exit Unit Assembly
36
Bag Stopper
37
Internal Conveyors Assembly
37
Conveyor Frame with Raising/Lowering Actuators
38
Module: Outfeed Assemblies
38
External Conveyor on Frame with Actuators
38
Module: Bag Turner
38
Module: Transition Hopper
39
Bag Closing Systems
39
Version #1 –October
39
Bag Specifications and Requirements
40
Bag Dimensions
40
Bag Material
40
Tolerances
40
General Requirements
40
Bag Storage Requirements
41
Photographs of Bags that Do Not Meet the Necessary Specifications
41
Thread Tails
42
Transport and Storage Requirements
42
Photographs of Bags that Do Not Meet the Necessary Storage Specifications
42
Additional Photographs of Bags that Do Not Meet the Necessary Storage Specifications
43
Notes Per Bag Type
44
Paper Bags
44
PE Bags
44
PP Bags with PE Inner Liner
44
PPW Porous Bags
44
Assembly
45
Important Notes
46
General
46
Mounting Sequence
46
Electrical Connections
46
Low Voltage DC Cable Runs
47
Control Voltage AC Cable Runs
48
RFI Shielding
48
Earthing
49
Initial Commissioning
50
Initial Commissioning
51
General
51
Motors
51
Photo-Electric Sensors and Reflector Units/Other Sensors
51
Operational Height
51
Operational Air Pressure
51
Mounting Base/Floor Loading
51
Manual Adjustments
52
Important Notes
53
General
53
Bag Magazine
53
Bag Dispenser
54
External Conveyor
54
Bag Turner
55
Bagging Speed
55
How to Adjust the Bag Thickness Limit Value
55
Exit Unit Speed
56
Bag Dispenser Speed
56
Chain Tension
56
Bag Magazine Width
56
Version #1 –October
56
Spout
57
Spout Opening
57
Starting Preconditions
57
General
57
Manual Operation - Function Test
57
Automatic Operation
58
Specifications
58
Other Specifications
58
Maintenance
59
Warnings
60
General Preventative Maintenance Schedule
61
General Cleaning
61
Bearings and Guides
61
Pneumatic Components Lubrication
62
Conveyor Belt Tensioning Procedure
62
Feed Conveyor Rod Check/Replacement
63
Grid Chains Tensioning
64
Motors
64
Motor Gearbox Maintenance Recommendations
64
Access to Motor Gearbox
65
Motor Gearbox Maintenance Procedure
65
Motor Maintenance Procedure
66
Fitting a New Motor/Gearbox Unit
66
Lubricant Quantities
67
Lubricating Roller Bearings
67
Grease Points
67
Pneumatic Cylinders
68
Types and Grades of Grease and Lubricants
68
Daily Cleaning of the Vacuum Filters
68
Cleaning
68
Location of the Vacuum Generators and Filters
69
Maintenance Schedule
70
Maintenance by Device Type
70
General Maintenance - All Units
70
General Maintenance - Pneumatic Control Valves
70
General Maintenance - Pneumatic Supplies
70
General Maintenance - Basic Electrical Checks
71
General Maintenance - Bearings
71
General Maintenance - Belts and Chains
71
General Maintenance - Motors and Gearboxes
71
General Maintenance - Photocells and Sensors
71
General Maintenance - Pneumatic Cylinders
71
General Maintenance - Bag Clamps and Sucker Heads
72
Maintenance by Machine Type
72
Bag Magazine Unit [16]
72
Bag Magazine
72
Carriage Assembly
72
Manual Bag Width Adjustment
72
Bag Lifting Table
73
Bag Dispenser Unit [17]
73
Bag Dispenser
73
Covers Assembly
73
Pressing Wheel Assembly
73
Alignment Wheel Assembly
73
Version #1 –October
73
Bag Opener Top Vacuum Device
74
Bag Opener Vacuum Cup Assembly
74
Bag Alignment Bar Assembly
74
Pneumatic Terminal Box
74
Main Frame
74
Vacuum Pick up Device Assembly
75
Bag Opener Bottom Vacuum Device
75
Conveyor Chain Assembly
75
Chain Driver Assembly
76
Free Sprocket Assembly
76
Belt Conveyor Assembly
76
Pneumatic Service Unit
77
Vacuum Generator Assembly
77
Manual Adjustable Guide Assembly
77
Transfer Module [27]
78
Transfer Module
78
Spreader Assembly
78
Driving Unit
79
Spacer Assembly
79
Clamp Assembly
79
Cylinder Assembly
79
Hopper [32]
80
Hopper
80
Hammer Unit
80
Spout [41]
80
Spout
80
Bag Clamp Assembly
80
Spout Sub-Assembly
81
Top Clamp/Gripper Assemblies
81
Pneumatic Fittings
81
Spout Up/Down Device [48]
82
Spout Up/Down Device
82
Transport Unit [58]
82
Transport Unit
82
Left & Right Spread Unit
82
Wrist Assembly
83
Pneumatic Gripper Assembly
83
Parallel Arm Assembly
83
Driving Unit
83
Air Jet Assembly
84
Rod Assembly
84
Lower Transport Unit [59]
84
Lower Transport Unit
84
Free Roller
84
Bearing Assembly
85
Upper Exit Unit
85
Upper Exit Unit [62]
85
Version #1 –October
85
Bag Stop Plate
86
Bag Stopper Support
86
Conveying Assembly
86
Driving Unit
86
Internal Conveyors [81]
86
Transmission Assembly
86
Universal Joints
86
Driving Sprocket Roller
87
Frame
87
Free Roller
87
Internal Conveyor
87
Belt Conveyor
88
External Conveyors [82]
88
Free Roller
88
Driving Sprocket Roller
88
Frame
88
Main Frame [91]
88
Main Frame
88
Door
88
Pneumatic Unit
89
Bag Turner [ILB]
89
Conveyor
89
Frame
89
Turning Post
89
Drive Pulley Unit
90
Tension Roller Unit
90
Other Information
91
Explanation of Lubricant Symbols According to DIN 51 502
92
Oils
92
Greases
93
Lubricant Grades
94
Gear Oil Tables
96
Fault Diagnosis
98
Fault Diagnosis
99
Engineering Drawings
100
Engineering Drawings Attached as
101
Engineering Drawings Attached as Appendix A
102
Spare Parts
102
Spare Parts
103
Bag Magazine Spares
103
Bag Dispenser Spares
104
Transfer Module Spares
105
Transition Hopper Spares
105
Spout Spares
105
Spout Up/Down Unit Spares
105
Transport Unit Spares
105
Lower Transport Unit Spares
105
Upper Exit Unit Spares
105
Internal Conveyor Spares
106
External Conveyor Spares
106
Main Frame Spares
106
Bag Turner Spares
106
Summary of Parts and Overall Recommendations for Spares Holdings
107
Version #1 –October
107
How to Order Spare Parts
110
Glossary
111
Bag Magazine Assembly
112
Bag Dispenser Assembly
113
General Layout
113
Vacuum Bag Pick-Up Device
113
Chain Conveyor and Drive
114
Bag Alignment Device
115
Belt Conveyor Assembly
115
Bag Stopper Assembly
115
Top Opener
116
Bottom Opener
117
Bag Transfer Assembly
117
Location
117
Lifting Motor Sub-Assembly
118
Sub-Assemblies
118
Bag Opener Sub-Assembly
119
Transfer Arm Assembly
119
Bag Transport and Spout Assemblies
120
Location
120
Spout Sub-Assemblies
120
Spout Assembly
121
Bag Clamp Assembly
121
Dust Clamp and Swivel Arm Assembly
122
Spout Up/Down Assembly
122
Bag Transport Assembly
123
Outfeed Unit Assemblies
124
Location
124
Upper Exit Unit
124
Lower Transport Unit with Posser
125
Internal Conveyor Unit
125
Internal Conveyor Unit - Conveyors
126
Internal Conveyor Unit - Bag Stop Unit
126
Frame with Actuators
126
External Conveyor on Frame
127
Bag Turner
127
Transition Hopper
128
Main Frame
128
Contact Us
129
By Mail or Telephone
130
Service Hot-Line
130
By Email for Spare Parts, Service and General Enquiries
130
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