Premier Tech Chronos OML-1140 Manuals

Manuals and User Guides for Premier Tech Chronos OML-1140. We have 1 Premier Tech Chronos OML-1140 manual available for free PDF download: User Manual

Premier Tech Chronos OML-1140 User Manual (130 pages)

Automatic Bagging System

Brand: Premier Tech Chronos | Category: Industrial Equipment | Size: 8 MB

Table of Contents
3
Safety Warnings and Checks

9
- Safety Warnings
  
  10
- Safety Lock-Out Procedure
  
  13
- Procedure for Testing Emergency Stop Functions
  
  14
General Information

15
- User Information
  
  16
- Usage According to the Intended Purpose
  
  17
- Required Training Courses
  
  18
Technical Description

19
- Main Components Parts
  
  20
- Illustrations
  
  21
- Brief Functional Description of the Bagging Sequence
  
  21
- Further Details of the Main Machine Modules
  
  21
  - Module: Bag Magazine
    22
    
    Basic Operation
    22
    
    Main Component Parts
    22
    
    Carriage Assembly
    23
    
    Manual Bag Width Adjustment
    23
    
    Lifting Table
    24
  - Module: Bag Dispenser
    25
    
    Main Component Parts
    25
    
    Vacuum Bag Pick-Up Device
    25
    
    Bag Alignment Device
    26
    
    Belt Conveyor Assembly
    26
    
    Grid Chain Conveyor
    26
    
    Bag Opener Units
    27
    
    Bag Stopper Assembly
    27
    
    Thickness Gauge
    27
  - Module: Bag Transfer, Bag Transport and Fill, and Outfeed Assemblies
    28
    
    Bag Transfer Assembly
    28
    
    Basic Layout
    28
    
    Bag Opener Sub-Assembly
    29
    
    Lifting Motor Sub-Assembly
    29
    
    Transfer Arm Sub-Assembly
    29
    
    Bag Transfer Assembly Operation
    30
    
    Bag Transport and Spout Assemblies
    31
    
    Spout Assembly
    31
    
    Bag Clamp Assembly
    32
    
    Fixed Chute
    32
    
    Manual One-Position Top Clamp Assembly
    33
    
    Purge Button (Air Release Valve)
    33
    
    Spout Flaps
    33
    
    Spout Raise/Lower Device Assembly
    33
    
    Bag Transport Unit
    34
    
    Motor Control Sub-Assembly
    34
    
    Transport Arm Sub-Assembly
    34
  - Module: Upper Exit Unit and Conveyor Assemblies
    35
    
    Lower Transport Unit
    35
    
    Internal Conveyors Assembly
    36
    
    Upper Exit Unit Assembly
    36
    
    Bag Stopper
    37
    
    Internal Conveyors Assembly
    37
    
    Conveyor Frame with Raising/Lowering Actuators
    38
  - Module: Outfeed Assemblies
    38
    
    External Conveyor on Frame with Actuators
    38
  - Module: Bag Turner
    38
  - Module: Transition Hopper
    39
  - Bag Closing Systems
    39
  - Version #1 –October
    39
- Bag Specifications and Requirements
  
  40
Assembly

45
- Important Notes
  
  46
- General
  
  46
- Mounting Sequence
  
  46
- Electrical Connections
  
  46
  - Low Voltage DC Cable Runs
    47
  - Control Voltage AC Cable Runs
    48
  - RFI Shielding
    48
  - Earthing
    49
Initial Commissioning

50
- Initial Commissioning
  
  51
- General
  
  51
- Motors
  
  51
- Photo-Electric Sensors and Reflector Units/Other Sensors
  
  51
- Operational Height
  
  51
- Operational Air Pressure
  
  51
- Mounting Base/Floor Loading
  
  51
Manual Adjustments

52
- Important Notes
  
  53
- General
  
  53
- Bag Magazine
  
  53
- Bag Dispenser
  
  54
- External Conveyor
  
  54
- Bag Turner
  
  55
- Bagging Speed
  
  55
- How to Adjust the Bag Thickness Limit Value
  
  55
- Exit Unit Speed
  
  56
- Bag Dispenser Speed
  
  56
- Chain Tension
  
  56
- Bag Magazine Width
  
  56
  - Version #1 –October
    56
- Spout
  
  57
- Spout Opening
  
  57
- Starting Preconditions
  
  57
  - General
    57
  - Manual Operation - Function Test
    57
  - Automatic Operation
    58
- Specifications
  
  58
- Other Specifications
  
  58
Maintenance

59
- Warnings
  
  60
- General Preventative Maintenance Schedule
  
  61
- General Cleaning
  
  61
- Bearings and Guides
  
  61
- Pneumatic Components Lubrication
  
  62
- Conveyor Belt Tensioning Procedure
  
  62
- Feed Conveyor Rod Check/Replacement
  
  63
- Grid Chains Tensioning
  
  64
- Motors
  
  64
- Motor Gearbox Maintenance Recommendations
  
  64
- Access to Motor Gearbox
  
  65
- Motor Gearbox Maintenance Procedure
  
  65
- Motor Maintenance Procedure
  
  66
- Fitting a New Motor/Gearbox Unit
  
  66
- Lubricant Quantities
  
  67
- Lubricating Roller Bearings
  
  67
- Grease Points
  
  67
- Pneumatic Cylinders
  
  68
- Types and Grades of Grease and Lubricants
  
  68
- Daily Cleaning of the Vacuum Filters
  
  68
  - Cleaning
    68
  - Location of the Vacuum Generators and Filters
    69
- Maintenance Schedule
  
  70
  - Maintenance by Device Type
    70
    
    General Maintenance - All Units
    70
    
    General Maintenance - Pneumatic Control Valves
    70
    
    General Maintenance - Pneumatic Supplies
    70
    
    General Maintenance - Basic Electrical Checks
    71
    
    General Maintenance - Bearings
    71
    
    General Maintenance - Belts and Chains
    71
    
    General Maintenance - Motors and Gearboxes
    71
    
    General Maintenance - Photocells and Sensors
    71
    
    General Maintenance - Pneumatic Cylinders
    71
    
    General Maintenance - Bag Clamps and Sucker Heads
    72
Maintenance by Machine Type

72
- Bag Magazine Unit [16]
  
  72
  - Bag Magazine
    72
  - Carriage Assembly
    72
  - Manual Bag Width Adjustment
    72
  - Bag Lifting Table
    73
- Bag Dispenser Unit [17]
  
  73
  - Bag Dispenser
    73
  - Covers Assembly
    73
  - Pressing Wheel Assembly
    73
  - Alignment Wheel Assembly
    73
  - Version #1 –October
    73
  - Bag Opener Top Vacuum Device
    74
  - Bag Opener Vacuum Cup Assembly
    74
  - Bag Alignment Bar Assembly
    74
  - Pneumatic Terminal Box
    74
  - Main Frame
    74
  - Vacuum Pick up Device Assembly
    75
  - Bag Opener Bottom Vacuum Device
    75
  - Conveyor Chain Assembly
    75
  - Chain Driver Assembly
    76
  - Free Sprocket Assembly
    76
  - Belt Conveyor Assembly
    76
  - Pneumatic Service Unit
    77
  - Vacuum Generator Assembly
    77
  - Manual Adjustable Guide Assembly
    77
- Transfer Module [27]
  
  78
  - Transfer Module
    78
  - Spreader Assembly
    78
  - Driving Unit
    79
  - Spacer Assembly
    79
  - Clamp Assembly
    79
  - Cylinder Assembly
    79
- Hopper [32]
  
  80
  - Hopper
    80
  - Hammer Unit
    80
- Spout [41]
  
  80
  - Spout
    80
  - Bag Clamp Assembly
    80
  - Spout Sub-Assembly
    81
  - Top Clamp/Gripper Assemblies
    81
  - Pneumatic Fittings
    81
- Spout Up/Down Device [48]
  
  82
  - Spout Up/Down Device
    82
- Transport Unit [58]
  
  82
  - Transport Unit
    82
  - Left & Right Spread Unit
    82
  - Wrist Assembly
    83
  - Pneumatic Gripper Assembly
    83
  - Parallel Arm Assembly
    83
  - Driving Unit
    83
  - Air Jet Assembly
    84
  - Rod Assembly
    84
- Lower Transport Unit [59]
  
  84
  - Lower Transport Unit
    84
  - Free Roller
    84
    
    Bearing Assembly
    85
    
    Upper Exit Unit
    85
    
    Upper Exit Unit [62]
    85
    
    Version #1 –October
    85
    
    Bag Stop Plate
    86
    
    Bag Stopper Support
    86
    
    Conveying Assembly
    86
    
    Driving Unit
    86
    
    Internal Conveyors [81]
    86
    
    Transmission Assembly
    86
    
    Universal Joints
    86
    
    Driving Sprocket Roller
    87
    
    Frame
    87
    
    Free Roller
    87
    
    Internal Conveyor
    87
    
    Belt Conveyor
    88
    
    External Conveyors [82]
    88
Free Roller

88
Driving Sprocket Roller

88
- Frame
  88
- Main Frame [91]
  88
  - Main Frame
    88
  - Door
    88
  - Pneumatic Unit
    89
  - Bag Turner [ILB]
    89
    
    Conveyor
    89
    
    Frame
    89
    
    Turning Post
    89
    
    Drive Pulley Unit
    90
    
    Tension Roller Unit
    90
Other Information

91
- Explanation of Lubricant Symbols According to DIN 51 502
  
  92
- Oils
  
  92
- Greases
  
  93
- Lubricant Grades
  
  94
- Gear Oil Tables
  
  96
Fault Diagnosis

98
- Fault Diagnosis
  
  99
Engineering Drawings

100
- Engineering Drawings Attached as
  
  101
- Engineering Drawings Attached as Appendix A
  102
Spare Parts

102
- Spare Parts
  
  103
  - Bag Magazine Spares
    103
  - Bag Dispenser Spares
    104
  - Transfer Module Spares
    105
  - Transition Hopper Spares
    105
  - Spout Spares
    105
  - Spout Up/Down Unit Spares
    105
  - Transport Unit Spares
    105
  - Lower Transport Unit Spares
    105
  - Upper Exit Unit Spares
    105
  - Internal Conveyor Spares
    106
  - External Conveyor Spares
    106
  - Main Frame Spares
    106
  - Bag Turner Spares
    106
- Summary of Parts and Overall Recommendations for Spares Holdings
  
  107
  - Version #1 –October
    107
- How to Order Spare Parts
  
  110
Glossary

111
- Bag Magazine Assembly
  112
- Bag Dispenser Assembly
  113
  - General Layout
    113
  - Vacuum Bag Pick-Up Device
    113
  - Chain Conveyor and Drive
    114
  - Bag Alignment Device
    115
  - Belt Conveyor Assembly
    115
  - Bag Stopper Assembly
    115
  - Top Opener
    116
  - Bottom Opener
    117
  - Bag Transfer Assembly
    117
    
    Location
    117
    
    Lifting Motor Sub-Assembly
    118
    
    Sub-Assemblies
    118
    
    Bag Opener Sub-Assembly
    119
    
    Transfer Arm Assembly
    119
  - Bag Transport and Spout Assemblies
    120
Location

120
- Spout Sub-Assemblies
  120
  - Spout Assembly
    121
  - Bag Clamp Assembly
    121
  - Dust Clamp and Swivel Arm Assembly
    122
  - Spout Up/Down Assembly
    122
  - Bag Transport Assembly
    123
  - Outfeed Unit Assemblies
    124
Location

124
- Upper Exit Unit
  124
- Lower Transport Unit with Posser
  125
- Internal Conveyor Unit
  125
  - Internal Conveyor Unit - Conveyors
    126
  - Internal Conveyor Unit - Bag Stop Unit
    126
  - Frame with Actuators
    126
  - External Conveyor on Frame
    127
  - Bag Turner
    127
  - Transition Hopper
    128
  - Main Frame
    128
Contact Us

129
- By Mail or Telephone
  
  130
- Service Hot-Line
  
  130
- By Email for Spare Parts, Service and General Enquiries
  
  130

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Premier Tech Chronos OML-1140 Manuals

Premier Tech Chronos OML-1140 User Manual (130 pages)

Table of Contents

Safety Warnings and Checks

Safety Warnings

Safety Lock-Out Procedure

Procedure for Testing Emergency Stop Functions

General Information

User Information

Usage According to the Intended Purpose

Required Training Courses

Technical Description

Main Components Parts

Illustrations

Brief Functional Description of the Bagging Sequence

Further Details of the Main Machine Modules

Bag Specifications and Requirements

Assembly

Important Notes

General

Mounting Sequence

Electrical Connections

Initial Commissioning

Initial Commissioning

General

Motors

Photo-Electric Sensors and Reflector Units/Other Sensors

Operational Height

Operational Air Pressure

Mounting Base/Floor Loading

Manual Adjustments

Important Notes

General

Bag Magazine

Bag Dispenser

External Conveyor

Bag Turner

Bagging Speed

How to Adjust the Bag Thickness Limit Value

Exit Unit Speed

Bag Dispenser Speed

Chain Tension

Bag Magazine Width

Spout

Spout Opening

Starting Preconditions

Specifications

Other Specifications

Maintenance

Warnings

General Preventative Maintenance Schedule

General Cleaning

Bearings and Guides

Pneumatic Components Lubrication

Conveyor Belt Tensioning Procedure

Feed Conveyor Rod Check/Replacement

Grid Chains Tensioning

Motors

Motor Gearbox Maintenance Recommendations

Access to Motor Gearbox

Motor Gearbox Maintenance Procedure

Motor Maintenance Procedure

Fitting a New Motor/Gearbox Unit

Lubricant Quantities

Lubricating Roller Bearings

Grease Points

Pneumatic Cylinders

Types and Grades of Grease and Lubricants

Daily Cleaning of the Vacuum Filters

Maintenance Schedule

Maintenance by Machine Type

Bag Magazine Unit [16]

Bag Dispenser Unit [17]

Transfer Module [27]

Hopper [32]

Spout [41]

Spout Up/Down Device [48]

Transport Unit [58]

Lower Transport Unit [59]

Free Roller