Plockmatic PBM5050s Manuals

Manuals and User Guides for Plockmatic PBM5050s. We have 1 Plockmatic PBM5050s manual available for free PDF download: Operator's Manual

Plockmatic PBM5050s Operator's Manual (172 pages)

Production Booklet Maker

Brand: Plockmatic | Category: Booklet makers | Size: 88 MB

Table of Contents
7
What You Can Do with this Machine
11
Guide to Components
13
Booklet Maker
13
Alive Logo
18
User Interface
19
Finishing Module
24
Options
27
Waste Transport to Finishing Module
27
Rotate Crease Trim Module
28
Booklet Maker
33
Convenience Feeder
33
Manual Feed Tray
36
BST4000-1 Belt Stacker Module
37
BST4000-1 Principle of Operation
38
Trim Waste Conveyor
39
Basics
41
Turning on / off the Main Power
41
RCT, Booklet Maker, Finishing Module & BST Module
41
Emptying the Edge and Corner Staple Stacker
42
Emptying the Trim Waste Bins
43
Stitching Heads
45
Out of Wire
45
Replacing Wire Spool(S)
46
Engage/Disengage Stitching Heads
48
Disengaging Stitching Head(S)
48
Engaging Stitching Head(S)
49
Changing Staple Position
50
Moving Stitching Head(S)
50
Moving Clincher(S)
51
Check Left/Right Stapler
51
Aligning Clincher(S)
52
Wire Draw Adjustment
53
Paper Stack Preparation
54
General
54
Measuring Paper Curl on a Single Sheet
55
Convenience Feeder
56
Loading Sheets
56
Convenience Feeder Settings
57
Using the Belt Stacker
58
Belt Stacker BST4000-1
62
Setting up Belt Stacker for Right-Angled Mode
62
Setting up Belt Stacker for Straight Mode
63
Detaching / Attaching the Trim Waste Conveyor
64
Detaching the Trim Waste Conveyor
64
Attaching the Trim Waste Conveyor
65
Docking / Undocking
66
Docking the Booklet Maker System
66
Undocking the Booklet Maker
67
Making Booklets or Stapled Sets
69
Changing Settings
69
General Procedure
69
Paper Size
69
Selecting Standard Paper Sizes
69
AUTO Paper Size
70
Custom Paper Size
70
Booklet Size
70
General
70
AUTO Trimming
71
Custom Booklet Size
71
Face Trim
71
Side Trim (Head and Foot)
72
Squareback
73
General
73
Selecting Squareback Pressure Setting
74
Fold
75
Adjusting Fold Position
75
Staple
76
General
76
Saddle Staple
77
Adjusting Saddle Staple Position
77
Edge Staple
78
Corner Staple
78
Crease
79
Crease Mode
79
Crease Position
79
Convenience Feeder
80
General
80
Interposer
80
Add Cover And/Or Add Centerfold
81
Add Center Fold
81
Advanced Feeder Settings
82
Double Sheet Detection
82
Separation Air
82
Sheet Feeder
83
Fine-Tuning the Booklet Appearance
84
Set Registration, Fine Adjustment
84
Side Trimmer - Asymmetric Side Trim
86
Side Trimmer - Cover Adjust
86
Skew Compensation
87
Fold Stop Pocket Adjustment
88
Manual Feed
90
General
90
Using the Built-In Manual Feed Slot
91
Using the Optional Manual Feed Tray
91
Begin On-Line Production
92
Tools
93
The Tools Screen
93
Rotation
93
Fold Roller Release
93
Stitching Head Configuration
94
Production Priority
95
Adjust Trimmer Registration
96
Squareback Offset
96
Waste Transport Fan
96
Stacker Settings
97
View on Demand
97
Stitch Reminder
98
Units
98
Language
98
Software Version
99
Service Mode
99
Jobs
101
Handling Jobs
101
Saving a Job
101
Loading Jobs
102
Deleting Jobs
102
Clearing Misfeed(S)
103
General
103
RCT Module
104
Clearing Misfeed(S) in the Paper Path
104
Infeed "A" Area and Exit "D" Area - RCT1
104
Registration and Creaser Area - RCT2
105
Booklet Maker
106
Clearing Misfeed(S) Inside the Booklet Maker
106
Clearing Misfeed in the Infeed Area - BM1
106
Clearing Misfeed in Stapler Area - BM2
107
Clearing Misfeed in Folder Area - BM3
108
Clearing Misfeed in the Fold Stop Area - BM3
109
Clearing Misfeed in Convenience Feeder Area - BM4
110
Clearing Misfeed in Convenience Feeder Area - BM5
111
Finishing Module
112
Clearing Misfeed(S) in the Finishing Module
112
Inside the Squareback Area - FM1
112
Clearing Misfeed in the Trimmer Infeed Area - FM2
113
Clearing Misfeed in the Trimmer Exit Area - FM2
114
Clearing Misfeed in the Waste Transport
115
Belt Stacker
117
Clearing Misfeed(S)
117
Clearing Misfeed in the Belt Stacker
117
Troubleshooting
119
Fault Codes
119
General
119
Rotate Crease Trimmer (RCT) Fault Codes
119
Booklet Maker Fault Codes
120
Booklet Maker Fault Codes
121
Finishing Module (FM) Fault Codes
122
Stacker (ST) Fault Codes
123
Communication Box (RPPI) Fault Codes
124
General Fault Codes
125
Clear Misfeed(S)
125
Close Cover(S)
125
Empty Stacker
125
Empty Stacker
126
Remarks
127
Do's and Don'ts
127
Where to Put Your Machine
128
Machine Environment
128
Power Connection
128
Access to Machine
129
Maintaining Your Machines
130
RCT Module
130
Cleaning the Paper Path Transportation Nip Rollers (X12)
130
Cleaning the Fixing Rollers (X3)
131
Cleaning the Registration Cross Rollers (X6) & Friction Tires (X6)
132
Cleaning the Rotator Rollers (X2)
134
Cleaning the Paper Path Sensors (X5)
134
Cleaning of Creaser Tools (X2)
136
Adjustment of Side Trimmer Registration Angle (Parallel Cut)
137
Adjustment of Creaser Registration Angle
138
Booklet Maker
139
Cleaning the Booklet Maker Transport Belt
139
Dampening the Felt Pads
140
Cleaning Clincher Area
141
Stitching Heads
142
Cleaning Convenience Feeder
143
Finishing Module
144
Cleaning Squareback Feed Belts
144
Squareback Pressure Springs
145
Cleaning Squareback Clamps and Roller
146
Cleaning Trimmer Infeed Transport Belts
147
Cleaning Trimmer Exit Transport Belts
148
Cleaning the Waste Transport
149
Best Practices for the Pbm5035S/Pbm5050S System
151
Limitations of the Pbm5035S/Pbm5050S System
152
Specifications
157
Machine Specifications
157
PBM Rotate Crease Trim Module (Option)
157
Pbm5035S/Pbm5050S Booklet Maker
158
PBM Convenience Feeder (Option)
160
PBM Finishing Module
161
Waste Transport (Option)
162
Trim Waste Conveyor (Option)
162
BST4000-1 Belt Stacker Module (Option)
162
System Set Size Guide
163
Recommended Staple Positions
164
Making Booklets Using Two Stitching Heads
164
Making Booklets Using Four Stitching Heads
165
Staple Position When Using Corner Stapling
166
Declaration of Conformity
167

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Booklet makers Industrial Equipment Trimmer Cutter Folding Machines

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Plockmatic PBM5050s Manuals

Plockmatic PBM5050s Operator's Manual (172 pages)

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