Plockmatic PBM5050 Manuals

Manuals and User Guides for Plockmatic PBM5050. We have 1 Plockmatic PBM5050 manual available for free PDF download: Operator's Manual

Plockmatic PBM5050 Operator's Manual (148 pages)

Production Booklet Maker

Brand: Plockmatic | Category: Booklet makers | Size: 83 MB

Safety During Operation
4
Table of Contents
7
What You Can Do with this Machine
11
Guide to Components
13
Booklet Maker
13
Alive Logo
16
User Interface
17
Finishing Module
20
Options
23
Waste Transport to Finishing Module
23
Rotate Crease Trim Module
24
Booklet Maker
29
Convenience Feeder
29
Manual Feed Tray
32
BST4000-1 Belt Stacker Module
33
BST4000-1 Principle of Operation
34
Trim Waste Conveyor
35
Basics
37
Turning on / off the Main Power
37
RCT, Booklet Maker, Finishing Module & BST Module
37
Change Staple Cartridges and Check Stapler
38
Out of Staple
38
Replacing Staple Cartridge(S)
38
Stapler Miss
39
Paper Stack Preparation
40
General
40
Measuring Paper Curl on a Single Sheet
41
Emptying Trim Waste Bins
42
Removing Trim Waste from Trimmer Blade Area
43
Convenience Feeder
44
Loading Sheets
44
Convenience Feeder Settings
45
Using the Belt Stacker
46
Belt Stacker BST4000-1
50
Setting up Belt Stacker for Right-Angled Mode
50
Setting up Belt Stacker for Straight Mode
51
Detaching / Attaching the Trim Waste Conveyor
52
Detaching the Trim Waste Conveyor
52
Attaching the Trim Waste Conveyor
53
Docking / Undocking
54
Docking the Booklet Maker System
54
Undocking the Booklet Maker
55
Making Booklets
57
Changing Settings
57
General Procedure
57
Paper Size
57
Selecting Standard Paper Sizes
57
AUTO Paper Size
58
Custom Paper Size
58
Booklet Size
58
General
58
AUTO Trimming
59
Custom Booklet Size
59
Face Trim
59
Side Trim (Head and Foot)
60
Squareback
61
General
61
Selecting Squareback Pressure Setting
62
Fold
63
Adjusting Fold Position
63
Staple
64
Selecting Stapling on or off
64
Adjusting Staple Position
64
Crease
65
Crease Mode
65
Crease Position
65
Convenience Feeder
66
General
66
Interposer
66
Add Cover And/Or Add Centerfold
67
Add Center Fold
67
Advanced Feeder Settings
68
Double Sheet Detection
68
Separation Air
68
Sheet Feeder
69
Fine-Tuning the Booklet Appearance
70
Set Registration, Fine Adjustment
70
Side Trimmer - Asymmetric Side Trim
72
Side Trimmer - Cover Adjust
72
Skew Compensation
73
Manual Feed
74
General
74
Using the Built-In Manual Feed Slot
75
Using the Optional Manual Feed Tray
75
Begin On-Line Production
76
Tools
77
The Tools Screen
77
Rotation
77
Fold Roller Release
77
Precision Fold Mode
78
Adjust Trimmer Registration
78
Squareback Offset
79
Stacker Settings
79
View on Demand
80
Units
81
Language
81
Software Version
81
Service Mode
82
Jobs
83
Handling Jobs
83
Saving a Job
83
Loading Jobs
84
Deleting Jobs
84
Clearing Misfeed(S)
85
General
85
RCT Module
86
Clearing Misfeed(S) in the Paper Path
86
Infeed "A" Area and Exit "D" Area - RCT1
86
Registration and Creaser Area - RCT2
87
Booklet Maker
88
Clearing Misfeed(S) Inside the Booklet Maker
88
Clearing Misfeed in the Infeed Area - BM1
88
Clearing Misfeed in Stapler Area - BM2
89
Clearing Misfeed in Folder Area - BM3
90
Clearing Misfeed in the Fold Stop Area - BM3
91
Clearing Misfeed in Convenience Feeder Area - BM4
92
Clearing Misfeed in Convenience Feeder Area - BM5
93
Finishing Module
94
Clearing Misfeed(S) in the Finishing Module
94
Inside the Squareback Area - FM1
94
Clearing Misfeed in the Trimmer Infeed Area - FM2
95
Clearing Misfeed in the Trimmer Exit Area - FM2
96
Clearing Misfeed in the Waste Transport
97
Belt Stacker
100
Clearing Misfeed(S)
100
Clearing Misfeed in the Belt Stacker
100
Troubleshooting
101
Fault Codes
101
General
101
Rotate Crease Trimmer (RCT) Fault Codes
101
Booklet Maker (BM) Fault Codes
102
Finishing Module (FM) Fault Codes
104
Stacker (ST) Fault Codes
105
Communication Box (RPPI) Fault Codes
106
General Fault Codes
107
Clear Misfeed(S)
107
Close Cover(S)
107
Empty Stacker
107
Remarks
109
Do's and Don'ts
109
Where to Put Your Machine
110
Machine Environment
110
Power Connection
110
Access to Machine
111
Maintaining Your Machines
112
RCT Module
112
Cleaning the Paper Path Transportation Nip Rollers (X12)
112
Cleaning the Fixing Rollers (X3)
113
Cleaning the Registration Cross Rollers (X6) & Friction Tires (X6)
114
Cleaning the Rotator Rollers (X2)
116
Cleaning the Paper Path Sensors (X5)
116
Cleaning of Creaser Tools (X2)
118
Adjustment of Side Trimmer Registration Angle (Parallel Cut)
119
Adjustment of Creaser Registration Angle
120
Booklet Maker
121
Cleaning Booklet Maker Transport Belt
121
Cleaning Clincher Area
122
Cleaning Convenience Feeder Feed Rollers and Paper Separator Pad
123
Finishing Module
124
Cleaning Squareback Feed Belts
124
Squareback Pressure Springs
125
Cleaning Squareback Clamps and Roller
126
Cleaning Trimmer Infeed Transport Belts
127
Cleaning Trimmer Exit Transport Belts
128
Cleaning the Waste Transport
129
Best Practices for the PBM5035/PBM5050 System
132
Limitations of the PBM5035/PBM5050 System
133
Specification
137
Machine Specifications
137
PBM Rotate Crease Trim Module (Option)
137
PBM5035/PBM5050 Booklet Maker
138
PBM Convenience Feeder (Option)
139
PBM Finishing Module
140
Waste Transport (Option)
141
Trim Waste Conveyor (Option)
141
BST4000-1 Belt Stacker Module (Option)
141
System Set Size Guide
142
Declaration of Conformity
144

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Plockmatic PBM5050 Manuals

Plockmatic PBM5050 Operator's Manual (148 pages)

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