Piper PA-34-200T Seneca II Manuals

Piper PA-34-200T Seneca II Manuals

Manuals and User Guides for Piper PA-34-200T Seneca II. We have 2 Piper PA-34-200T Seneca II manuals available for free PDF download: Service Manual

Piper PA-34-200T Seneca II Service Manual

Piper PA-34-200T Seneca II Service Manual (676 pages)

CARD 1 OF 3

Brand: Piper | Category: Tools | Size: 30 MB

Table of Contents

Table of Contents
3
Aerofiche Card no
5
List of Illustrations
5
Introduction
13
Handling and Servicing
16
Access and Inspection Provisions
18
Serial Number Plate
18
Station Reference Lines
18
Tools and Test Equipment
18
Weight and Balance Data
18
- Three View
  19
- Station References
  20
- Leading Particulars and Principal Dimensions
  21
Torque Requirements
24
- Torque Wrench Formula
  25
- Torque Wrenches
  25
- Recommended Torque Values
  26
- Flare Fitting Torque Chart
  28
- Thread Lubricants
  28
- Access Plates and Panels
  29
Ground Handling
31
Introduction to Ground Handling
31
Jacking
31
Step, Handhold and Walkways
31
Leveling
32
- Weighing
  32
- Locking Airplane
  33
- Mooring
  33
Parking
34
Taxiing
34
Towing
34
External Power Receptacle
35
Filling Fuel Tanks
35
Fuel System
35
Operation of External Power Receptacle
35
Servicing
35
- Draining the Fuel System
  36
- Handling of Moisture in Fuel System
  36
Brake System
37
Filling Brake Cylinder Reservoir
37
Oleo Struts
37
Servicing Brake System
37
Filling Nose Gear Oleo Strut
39
Filling Main Gear Oleo Struts
41
Hydraulic System
43
Inflating Oleo Struts
43
Servicing Steering Bungees
43
Servicing Tires
43
Battery
44
Cleaning
44
Servicing Hydraulic Pump/Reservoir
44
Cleaning Exterior Surfaces
45
Cleaning Headliner, Side Panels and Seats
45
Cleaning Landing Gear
45
Cleaning Windshield and Windows
45
Cleaning Carpets
46
Draining Oil Sump
46
Lubrication
46
Oil Filter (Full Flow)
46
Oil Screen (Suction)
46
Oil System (Engine)
46
Servicing Oil System
46
Lubrication Instructions
47
Recommendations for Changing Oil
47
Inspection
71
- Inspection Requirements
  72
- Preflight Check
  72
- Recommended Lubricants
  72
- Inspection Report
  74
Structures
84
- Hose/Line Markings
  88
- Flareless Tube Assemblies
  89
- Identification of Fluid Lines
  89
- Flareless-Tube Fittings
  90
- Maximum Distances between Fluid Tubing Supports
  91
- Maximum M Resistance Values Allowed for Electrical Bonding
  91
- Electrical Bonding
  92
- Support Clamps Information
  92
- Wing Tip
  92
- Installation of Aileron
  93
- Installation of Wing Flap
  93
- Installation of Wing Tip
  93
- Removal of Aileron
  93
- Aileron and Flap Installation
  94
- Removal of Wing
  96
- Wing Installation
  97
- Empennage Group
  100
- Removal of Stabilator
  100
- Installation of Stabilator Trim Tab
  101
- Installation of Stailator
  101
- Removal of Stabilator Trim Tab
  101
- Installation of Rudder
  106
- Removal of Rudder
  106
- Removal of Rudder Trim Tab
  106
- Installation of Rudder Trib Tab
  107
- Removal of Vertical Fin
  107
- Installation of Vertical Fin
  108
- Installation of Windshield
  108
- Removal of Windshield
  108
- Installation of Windows
  110
- Removal of Windows
  110
- Installation of Rear Door Window
  111
- Removal of Rear Door Window
  111
- Removal and Installation of Door Snubbers
  113
- Installation of Door
  116
- Removal of Door
  116
- Adjustment of Door
  117
- Installation of Door Latch Mechanism
  117
- Removal of Door Latch Mechanism
  117
- Removal of Door Lock Assembly
  117
- Installation of Baggage Door
  118
- Installation of Baggage Door Hinge
  118
- Rigging Instructions - Seat Back Lock and Release
  118
- Shoulder Harness Inertia Reel Adjustment
  118
- Fiberglass Repairs
  120
- Fiberglass Touch-Up and Surface Repairs
  120
- Structural Repairs
  120
- Fiberglass Fracture and Patch Repairs
  122
- Skin Material and Thickness
  123
- Thermoplastic Repairs
  125
- Deep Scratches, Shallow Nicks and Small Holes
  128
- Surface Scratches, Abrasions or Ground-In-Dirt
  128
- Mixing of Epoxy Patching Compound
  129
- Welding Repair Method
  129
- Repairing of Cracks
  130
- Various Repairs
  131
- Repair of Impacted Damage
  132
- Repair of Stress Lines
  132
- Application of Liquid Safety Walk Compound
  133
- Product Listing for Liquid Safety Walk Compound
  133
- Safety Walk Repair
  133
- Surface Preparation for Liquid Safety Walk
  133
- Application of Pressure Sensitive Safety Walk
  134
- Surface Preparation for Pressure Sensitive Safety Walk
  134
- Balancing Equipment
  135
- Checking Control Surface Balance
  135
- Control Surface Balancing
  135
- Control Surface Balance Tool
  136
- Balance Specifications
  137
- Balancing Ailerons
  137
- Balancing Rudder
  137
- Aileron and Rudder Balance Configuration
  138
- Balancing Stabilator
  139
- Checking Free Play of Control Surfaces
  139
- Stabilator Balance Configuration
  139
- Surface Controls
  141
Hydraulic System
195
Landing Gear and Brake System
221
- Cleaning, Inspection and Repair of Noise Gear Oleo
  224
- Disassembly of Nose Gear Oleo
  224
- Nose Landing Gear
  224
- Nose Gear Oleo Strut Assembly
  225
- Nose Gear Service Tolerances
  228
- Assembly of Nose Gear Oleo
  231
- Removal of Nose Landing Gear
  231
- Nose Gear Installation
  232
- Cleaning, Inspection and Repair of Nose Landing Gear
  237
- Installation of Nose Landing Gear
  237
- Alignment of Nose Landing Gear
  241
- Cleaning, Inspection and Repair of Nose Gear Door Assembly
  241
- Removal of Nose Gear Door Assembly
  241
- Installation of Nose Door Assembly
  242
- Adjustment of Nose Gear Door
  243
- Cleaning, Inspection and Repair of Main Gear Oleo
  243
- Main Landing Gear System
  243
- Main Gear Oleo Strut Assembly
  244
- Assembly of Main Gear Oleo
  248
- Cleaning, Inspection and Repair of Main Landing Gear
  249
- Removal of Main Landing Gear
  249
- Main Gear Installation
  250
- Installation of Main Landing Gear
  252
- Adjustment of Main Landing Gear
  253
- Alignment of Main Landing Gear
  254
- Cleaning, Inspection and Repair of Main Gear Door Assembly
  255
- Installation of Main Gear Door Assembly
  255
- Removal of Main Gear Door Assembly
  255
- Toe-In - Toe-Out Correction Chart
  255
- Aligning Main Gear
  256
- Toe-In/Toe-Out Adjustment
  257
- Adjustment of Main Gear Door Assembly
  258
- Adjustment of Nose Gear down Limit Switch
  258
- Adjustment of Nose Gear up Limit Switch
  258
- Landing Gear Limit Switches
  258
- Adjustment of Main Gear down Limit Switch
  259
- Adjustment of Landing Gear Up/Power Reduced Warning Switch
  260
- Landing Gear Up/Power Reduced Warning Switch
  260
- Switch Location
  260
- Assembly and Installation of Nose Wheel
  263
- Inspection of Nose Wheel Assembly
  263
- Removal and Disassembly of Nose Wheel
  263
- Nose Wheel Assembly
  265
- Removal and Disassembly of Main Wheel
  265
- Bearing Cup Replacement
  266
- Inspection of Main Wheel Assembly
  266
- Removal and Disassembly of Wheel Brake Assembly
  266
- Wheel Brake Assembly
  266
- Cleaning, Inspection and Repair of Wheel Brake Assembly
  267
- Removal and Installation of Anchor Bolts
  269
- Assembly and Installation of Wheel Brake Assembly
  270
- Brake Master Cylinder (Hand Parking Brake)
  271
- Brake Cylinder (10-27) (Toe Brake)
  273
- Brake Cylinder (17000) (Toe Brake)
  273
- Assembly of Brake Master Cylinder
  274
- Brake Cylinder (10-30) (Toe Brake)
  274
- Bleeding Brake
  278
- Brake Reservoir
  278
  - Brake System Leak Check
    278
  - Troubleshooting Chart (Landing Gear)
    279
- 1J5
  286
- Fabricated Pointer
  287
- Magneto Assembly
  287
- Timing Kit Installed
  287
- Aerofiche Card no
  290
- Power Plant
  292
- Description
  294
- Introduction
  294
- Power Plant
  294
- Cleaning, Inspection and Repair of Engine Cowling
  295
- Engine Cowling
  295
- Installation of Engine Cowling
  295
- Removal of Engine Cowling
  295
- Troubleshooting
  295
- Engine Cowl Flaps
  296
- Operation and Adjustment of Cowl Flaps
  296
- Cowl Flap Installation
  297
- Engine Cowling Installation
  297
- Cleaning, Inspection and Repair of Propeller
  298
- Removal of Propeller
  298
- Propeller Installation
  299
- Installation of Propeller
  300
- Typical Nicks and Removal Method
  300
  - Propeller Specifications
    301
  - Checking Propeller Blade Track
    302
- Installation of Propeller Governor
  302
- Removal of Propeller Governor
  302
- Rigging and Adjustment of Propeller Governor
  302
- Powerplant
  303
- Propeller Governor
  303
- Removal of Engine
  305
- Engine Installation
  306
- Turbocharger
  306
  - Replacement of Engine Shock Mounts
    308
  - Turbocharger
    309
  - Turbocharger Nomenclature
    309
- Installation of Turbocharger
  311
- Removal of Turbocharger
  311
- Schematic Diagram of Turbocharger System
  312
- Adjustment of Turbocharger
  313
- Cleaning Induction Air Filter
  313
- Induction System Air Filter
  313
- Induction System Installation
  313
- Removal of Air Filter
  313
- Alternate Air Door
  314
- Ignition System
  314
- Installation of Air Filter
  314
- Magnetos
  314
- Inspection of Magnetos
  315
  - Magneto Assembly
    316
  - Magneto Timing Procedure
    317
- Removal of Magneto
  317
- Contact Spring Inspection
  318
- Contact Points
  319
- Impulse Coupling
  319
- Flyweight Clearance of Impulse Coupling
  320
- Magneto Installation and Timing Procedure (Magneto to Engine)
  321
- Rotor Holding Tool Installed
  321
Powerplant
322
- Cast-In Timing Marks
  322
- Engine Timing Marks
  324
  - Harness Assembly
    324
  - Inspection of Harness
    324
  - Maintenance of Harness
    325
  - Removal of Harness
    325
- Removing Spring from Lead Assembly
  326
- Assembly Tool Application
  327
- Measuring Lead Assembly Length
  327
- Installing Grommet over Lead Assemblies
  329
- Measuring Wire from Top of Ferrule
  329
- Lead Assembly Installed in Grommet
  330
- Wire Doubled over for Installation of Eyelet
  330
- Ignition Schematic
  331
  - Installation of Harness
    333
  - Removal of Spark Plugs
    333
  - Inspection and Cleaning of Spark Plug
    334
- Removing Frozen Spark Plug
  334
  - Installation of Spark Plugs
    336
  - Lubrication System Description
    336
- Lubrication System Maintenance Points
  337
  - Engine Fuel System Description
    338
  - Fuel Injection System Maintenance
    338
- Schematic Diagram of Fuel Injection System
  339
- Fuel Injector Nozzle Assembly
  340
- Engine Controls
  341
- Idle Speed and Mixture Adjustment Points
  343
  - Checking Fuel System Match
    346
  - Flight Test
    346
- Sectional View of Altitude Compensating Fuel Pump Assembly
  347
- Fuel Flow Vs. Engine Speed
  348
- Exhaust Bypass Valve Screw
  349
- Limits - Fuel Flow Vs. Brake H.P.
  350
- Troubleshooting Chart (Engine)
  351
Fuel System
359
- 2D4
  359
  - Fuel System Schematic
    362
  - Inspection and Repair of Fuel Tanks
    363
  - Removal of Inboard Fuel Tank
    364
  - Installation of Inboard Fuel Tank
    364
  - Removal of Outboard Fuel Tank
    364
  - Installation of Outboard Fuel Tank
    364
  - Removal of Optional Fuel Cell
    365
  - Installation of Optional Fuel Cell
    366
  - Cleaning and Inspection of Fuel Cells
    366
  - Fuel Cell Installation
    367
  - Fuel Cell Compartment
    368
  - Handling and Storage of Fuel Cells
    368
  - Repair of Fuel Cells
    368
  - Handling of Repair Materials
    369
  - Repair Limitations of Fuel Cells
    369
  - Repair Patch
    370
  - Fuel Cell Repair Equipment Information
    371
  - Defect Repairs of Fuel Cell
    372
  - Testing Fuel Cells
    372
  - Inspection of Fuel System
    374
  - Fuel Quantity Sender Units
    374
  - Fuel Quantity Sender/Gauge Check
    374
  - Fuel Quantity Sender/Gauge Tolerances
    375
  - Removal of Fuel Filter
    376
  - Disassembly of Fuel Filter
    376
  - Cleaning, Inspection and Repair of Fuel Filter
    376
  - Assembly of Fuel Filter
    377
  - Installation of Fuel Filter
    377
  - Removal of Fuel Selector Valve
    377
  - Disassembly of Fuel Selector Valve
    377
  - Cleaning, Inspection and Repair of Selector Valve
    378
  - Assembly of Selector Valve
    378
  - Leak Test of Selector Valve
    379
  - Installation of Fuel Selector Valve
    379
  - Rigging of Selector Valve
    379
  - Cleaning Fuel System
    379
  - Auxiliary Fuel System Adjustment
    380
  - Slider Resistor Terminal
    380
  - Auxiliary Fuel System Operational Check
    381
  - Calibration and Test of Fuel Quantity Gauges
    381
  - Resistor Set-Up, Test for Fuel Quantity Gauge
    382
  - Fuel Gauge Reading Tolerances
    383
  - Maximum Deviation of Fuel Quantity Gauge Needle
    383
  - Gauge Readings/Resistance
    384
  - Troubleshooting Chart (Fuel System)
    385
  - Instruments
    387
  - Non-Electrical Instruments
    390
  - Gyro Pressure System
    390
  - Gyro Pressure Gauge
    390
  - Pressure Regulating Valve
    390
  - Pneumatic Pump Removal and Installation
    394
  - Replacing Pneumatic Pump Fittings
    394
  - Pitot-Static System
    395
  - Directional Gyro
    398
  - Directional Gyro Indicator
    399
  - Gyro Horizon
    399
  - Gyro Horizon Indicator
    400
  - Rate of Climb Indicator
    401
  - Sensitive Altimeter
    402
  - Altimeter
    402
  - Airspeed Indicator Troubleshooting
    404
  - Airspeed Tubes and Indicator
    404
  - Magnetic Compass
    405
  - Adjustment of Compass
    405
  - Manifold Pressure Gauge System
    407
  - Manifold Pressure Indicator
    408
  - Tachometer Indicator
    408
  - Tachometer
    409
  - Engine Oil Pressure Gauge
    409
  - Electrical Instruments
    411
  - Turn and Bank Indicator
    411
  - Fuel Quantity Indicator
    411
  - Oil Temperature Indicators
    413
  - Removal and Replacement of Cluster Mounted Instruments
    415
  - Exhaust Gas Temperature Gauge
    415
  - Removal of Egt Probe and Gauge
    415
  - Cylinder Head Temperature Gauge
    417
  - Fuel Flow Gauge
    417
  - Piper Autocontrol System
    418
  - Instrument Markings
    418
  - Annunciator Panel
    418
Electrical System
419
- Description
  420
- Troubleshooting
  420
- 2F20
  423
  - Alternator System
    423
  - Switch Panel - Without Primer Switches
    424
  - Switch Panel - with Primer Switches
    425
- 2F23
  426
- Alternator and Components
  426
- Description of Alternator
  426
- 2F24
  427
  - Checking Alternator System
    427
  - Overhaul of Alternator
    428
- 2G2
  429
- Disassembly of Alternator
  429
- 2G4
  431
- Inspection and Testing of Components
  431
- 2G5
  432
- Assembly of Alternator
  432
- Installation of Rectifier
  432
- 2G6
  433
- Testing Alternator
  433
- Alternator Nomenclature
  435
- 2G9
  436
- Operation of Regulator
  436
- Regulator Components
  436
- Voltage Regulator
  436
- 2G10
  437
- Balancing Circuit Operation
  437
- Preparation for Testing
  438
- 2G12
  439
- Testing Regulator
  439
- Adjusting Regulator
  440
- 2G14
  441
- Checking Overvoltage Relay
  441
- Overvoltage Relay
  441
  - Application of Overvoltage Control
    442
  - Testing Overvoltage Control
    442
- Starting Motors
  443
- Disassembly
  444
- Exploded View of Starting Motor
  444
- Armature
  445
- Brushes
  445
- Field Coils
  445
- Assembly
  446
- Brush Holders
  446
- Bench Tests
  447
- Starting Motor Control Circuit
  447
- Starting Motor Service Test Specifications
  448
- Removal of Battery
  448
- Servicing Battery
  448
- Installation of Battery
  449
- Battery Box Corrosion Prevention
  450
- Charging Battery
  450
- Hydrometer Reading and Battery Charge Percent
  450
- Installation of Landing and Taxi Lights
  451
- Landing and Taxi Lights
  451
- Removal of Landing and Taxi Lights
  451
- Stall Warning System
  452
- Adjusting Lift Detector Micro Switch
  453
- Installation of Lift Detector
  454
- Installation of Wing Navigation Light
  454
- Removal of Lift Detector
  454
- Removal of Wing Navigation Light
  454
- Installation of Lampp in Anti-Collision Wing Tip Strobe Light
  455
- Removal of Lamp in Anti-Collision Light
  455
- Removal of Lamp in Anti-Collision Wing Tip Strobe Light
  455
- Installation of Anti-Collision Light
  456
- Installation of Lamp in Overhead Reading Lights
  456
- Removal of Lamp in Overhead Reading Lights
  456
- Installation of Dimmer Control Assembly
  457
- Instrument and Panel Lights
  457
- Removal of Dimmer Control Assembly
  457
- Annunciator Lights Test
  458
- Troubleshooting Chart (Electrical System)
  459
- Electrical Wire Coding
  472
- Electrical Symbols
  473
- Electrical System Component Loads
  474
- Engine Gauges
  481
- Reading and Baggage Lights
  484
- Position Lights
  486
- Ventilation Air Blower
  486
- Heater and Defroster
  487
- Stall Warning
  488
- Stall Warning (Sensor Heaters)
  488
- Fuel Pumps (Auxiliary System)
  489
Electronics
495
Heating and Ventilating System
505
- Cabin Heater, Defroster and Fresh Air Installation
  508
- Combustion Heater (Janitrol)
  509
- Description of Heater and Basic Components
  510
- Fuel Regulator and Shutoff Valve
  510
- Duct Switch
  513
- Operating Controls
  513
- Ventilating Air Blower
  513
- Daily Inspection
  514
- Inspection of Heater and Heater Components
  514
- Maintenance Service
  514
- Operating Procedure
  514
  - Top View - Duct Switch
    515
  - 100-Hour Inspection
    516
- 3-17A. Overhaul Instructions
  516
  - Installation of Heater
    517
  - Removal of Heater
    517
- Heater Electrical System Checks
  519
- Vent Blower Power Circuit Check
  520
- Starting Power Circuit
  521
- Combustion Air Blower
  522
- General Maintenance
  522
- Spark Plug
  523
- Spark Plug Gap Adjustment
  524
- Ignition Unit Removal and Installation (30.000 BTU)
  526
- Ignition Unit Removal and Installation (45.000 BTU)
  526
- Operational Test of Ignition Unit
  527
- Vibrator Removal and Installation
  527
- Inspection of Ignition Unit
  528
- Vibrator
  528
  - Cycling Switch and Limit Switch
    529
  - Adjustment of Fuel Regulator
    530
  - Combustion Air Pressure Switch
    530
  - Removal of Fuel Regulator
    530
  - Heater Fuel Pump Maintenance
    531
  - Installation of Fuel Regulator
    531
  - Removal of Heater Fuel Pump
    531
- Cleaning of Pump
  532
- Disassembly of Pump
  532
- Inspection and Repair of Pump
  532
- Duct Switch
  533
- Installation of Heater Fuel Pump
  533
- Cleaning
  535
- Disassembly of Combustion Air Blower Assembly (30.000 BTU)
  535
- Cleaning and Inspecting the Combustion Tube Assembly (30.000 BTU)
  536
- Inspection of Remaining Components (30,000 BTU)
  536
- Cleaning
  539
- Disassembly of Combustion Air Blower Assembly (45,000 BTU)
  539
- Test Setup for Combustion Air Pressure Switch
  540
- Cleaning and Inspecting the Combustion Tube Assembly (45,000 BTU)
  541
- Inspection of Remaining Components (45,000 BTU)
  541
  - Exploded View of Heater Assembly (30,000 BTU)
    544
  - Exploded View of Heater Assembly (45,000 BTU)
    545
- Repair of Combustion Tube Assembly
  546
- Reassembly of Combustion Air Blower Assembly (30.000 BTU)
  548
  - Exploded View - Combustion Air Blower and Motor Assembly (30,000 BTU)
    550
  - Exploded View - Combustion Air Blower and Motor Assembly (45.000 BTU)
    551
- General Information
  552
- Reassembly of Combustion Air Blower Assembly (45.000 BTU)
  552
  - Suggested Setup of Heater Operation Test
    553
  - Wiring Connections for Heater Operation Test
    553
- Equipment Required
  554
- Operation Test (on Test Bench)
  554
- Defroster Blower Removal and Installation
  555
- Inspection of Fuel Nozzle Orifice
  555
  - Spark Plug Gap Adjustment Tool
    556
  - Troubleshooting Chart (Janitrol Heater)
    557
- Aerofiche Card No. 2
  566
Accessories and Utilities
566
- Accessories and Utilities
  573
- Propeller Deicing System.
  573
- Deicer System Operational Check
  574
- Using the Ammeter
  574
- Propeller Deicing Installation
  575
- Electrical Diagram Showing Cycle Sequence
  576
- 100 Hour Inspection
  578
- 50 Hour Inspection
  578
- Typical Use of Dial Indicator
  579
- Brush Retainer Replacement
  580
- Alignment of New Brushes
  581
- Alignment of Slip Ring Assembly
  581
- Individual Brush Replacement
  581
- Replacement of Slip Ring Assemblies
  581
- Wiring Schematic - Electrical Prop Deicing System
  582
- Brush Block Assembly
  583
- Brush Module Replacement
  584
- Deicer Blades
  584
- Replacement of Brush Block with Modular Brush Assemblies
  584
- Resistance Check of Deicer Blade
  584
- Blade Preparation
  589
- Removal of Deicer
  589
- Installation of Deicer Boot
  590
- Required Materials for Repair of Propeller Deicer
  590
- Cement Application
  591
- Installation of Deicer and Required Materials
  591
- Mixing of Materials
  592
- Preparation and Application of Sealer
  592
- Electrical Check
  593
- Wrinkled Deicers
  593
- Electrical Resistance
  594
- Sealer Application (Boot)
  594
- Final Electric Check
  595
- Installation of Deicer Wiring Harness
  595
- Timer Test
  595
- Troubleshooting Chart (Propeller Deicer System)
  596
- Timer
  598
  - Pneumatic Deicer System Installation
    602
  - Pneumatic Deicing System
    604
  - Pneumatic Deicer Boots Operation
    605
  - Pneumatic Deicer System Schematic
    605
  - Pneumatic Regulator Adjustment
    606
  - Pressure Leakage Test
    606
  - Control Valves
    607
  - Filter Replacement
    607
- Inspections
  607
  - Operating Pressures
    608
  - Removal of Boots
    609
  - Repair of Boots
    609
- Vulcanized Repairs
  609
  - Cold Repair
    610
  - Loose Surface Ply in Dead Area
    610
  - Scuff Damage
    610
  - Tube Area Damage
    610
  - Material and Supplies for Cold Repair
    611
  - Mounting Deicer on Leading Edge
    613
  - Preparation of Leading Edges
    613
  - Vulcanized Repairs
    613
  - Adhesion Test
    615
  - Icex Application
    616
  - Resurfacing Conductive Cement
    616
  - Troubleshooting Chart (Pneumatic Deicer System)
    618
- Description and Operation
  620
- Ice Detection Light
  620
- Ice Detection Light Schematic
  620
- Installation
  620
- Heated Windshield Panel
  621
- Removal and Installation of Heated Panel
  621
- Oxygen System
  622
- Cleaning Operations
  623
- Maintenance
  623
- Oxygen System Components Limits
  624
- Installation of Outlets
  625
- Removal of Outlets
  625
- Removal of Portable Oxygen Unit
  625
- Cleaning of Face Masks (Fixed System)
  626
- Removal of Oxygen Cylinder and Regulator (Fixed System)
  627
- 14-88A
  630
- Installation of Filler Valve
  630
- Installation of Oxygen Cylinder and Regulator (Fixed System)
  630
- Removal of Filler Valve
  630
- Installation of Pressure Gauge
  631
- Removal of Outlets
  631
- Removal of Pressure Gauge
  631
- Installation of Outlets
  633
- Thread Sealant
  633
- Air Conditioning Installation
  634
- Air Conditioning System Operation
  634
- Air Conditioning System Installation
  635
- Temperature Pressure Chart
  636
- Aluminum Tubing Torque
  639
- Service Valves
  639
- Test Gauge and Manifold Set
  640
- Manifold Set Operation
  641
- Checking the System for Leaks
  642
- Leak Check
  642
- Evacuation Hookup
  644
- Charging Stand
  646
- Using the Airplane Compressor to Charge the System
  646
- Adjustment of Drive Belt Tension
  651
- Receiver-Dehydrator Removal
  651
- Refrigerant Lines and Routing
  651
- Condenser Installation
  652
- Condenser Removal
  652
- Receiver-Dehydrator Installation
  652
- Condenser Scoop Rigging Instructions
  653
- Condenser Air Scoop Installation
  654
- Expansion Valve Installation
  655
- Expansion Valve Removal
  655
- Evaporator Assembly
  656
- Evaporator Assembly Installation
  656
- Evaporator Assembly Removal
  656
- Fuse Replacement
  657
- Pressure Relief Switch
  657
- Overhead Vent Blower
  658
- Blower System Wire Color Codes
  659
- Air Conditioning Wiring Schematic (Early Models)
  660
- Troubleshooting Chart (Air Conditioner)
  661
- Engine Synchrophaser
  668
- Inductor and Kit Installations
  669
- Synchrophasor System Check and Adjustment
  669
- Synchrophaser Wiring Schematic - Auto Synch/Manual Switch
  670
- Installation of Computer Assembly
  673
- Removal of Computer Assembly
  673
- Pulse Generator Installation
  674

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Piper PA-34-200T Seneca II Service Manual

Piper PA-34-200T Seneca II Service Manual (869 pages)

Brand: Piper | Category: Aircrafts | Size: 22 MB

Table of Contents

Introduction Paragraph Grid No.

5
- Table of Contents
  5
- Instructions for Continued Airworthiness
  7
- Serial Number Explanation
  9
- Assignment of Subject Material
  9
- Aerofiche Grid Numbering
  9
- Identifying Revised Material
  12
- Warnings, Cautions and Notes
  13
- Supplementary Publications
  13
- PIPER Publications
  13
- Vendor Publications
  13
- Section Index Guide
  18
- List of Illustrations
  20
- General
  117
- Accident/Incident Reporting
  168
- Paragraph Grid no
  256
Section 2

325
- Description
  327
- Introduction
  327
- Troubleshooting
  328
- Disassembly
  333
- Hydraulic Pump (Original Equipment - Prestolite)
  333
- Removal
  333
- 1I9
  335
- Assembly
  335
- Cleaning, Inspection and Repair
  335
- 1I10
  336
- Test and Adjustment
  336
- Hydraulic Pump (Service Replacement - Oildyne)
  338
- 1I15
  347
- Gear Actuating Cylinder
  347
- Inspection and Repair
  347
- Installation
  347
- Landing Gear Free-Fall Valve Assembly
  347
- Removal
  347
- Removal of Nose Gear Actuating Cylinder
  347
- Disassembly of Actuating Cylinder
  348
- Removal of Main Gear Actuating Cylinder
  348
- Assembly of Gear Actuating Cylinder
  351
- Cleaning, Inspection and Repair of Gear Actuating Cylinder
  351
- 1I20
  353
- Installation of Main Gear Actuating Cylinder
  353
- Installation of Nose Gear Actuating Cylinder
  353
- 1I21
  354
- Hydraulic Lines
  354
- Removal and Installation of Hydraulic Lines
  354
- Servicing Hydraulic Pump/Reservoir
  354
- Testing Hydraulic System
  354
Section 3

366
- Disassembly
  369
- 7-8A. Repair
  374
- Assembly
  374
- Nose Landing Gear
  375
- 7-9B. Inspection
  376
- 7-9C. Repair
  379
- Installation and Rigging
  380
- Removal
  380
- Alignment
  386
- Nose Gear Door Assembly
  387
- Removal
  387
- Adjustment
  388
- Inspection
  388
- Installation
  388
- Main Gear Oleo
  388
- Assembly
  389
- Disassembly
  389
- Main Landing Gear
  395
- Inspection
  396
- Installation
  408
- Removal
  408
- Landing Gear Warning Switch (Throttle Switch)
  411
- Adjustment of Landing Gear Up/Power Reduced Warning Switch 1K25
  412
- Replacement of Landing Gear Up/Power Reduced Warning Switch 1K25
  412
- Assembly and Installation of Nose Wheel
  417
- Inspection of Nose Wheel Assembly
  417
- Removal and Disassembly of Nose Wheel
  417
- Wheels
  417
- Removal and Disassembly of Main Wheel
  418
- Assembly and Installation of Main Wheel
  419
- Bearing Cup Replacement
  419
- Brake System
  419
- Inspection of Main Wheel Assembly
  419
- Wheel Brake Assembly
  419
- Removal and Disassembly
  420
- Assembly and Installation
  423
- Cleaning, Inspection and Repair
  423
- Brake Master Cylinder (Hand Parking Brake)
  424
- Disassembly
  424
- Removal
  424
- Assembly
  426
- Brake Cylinder (Toe Brake)
  426
- Cleaning, Inspection and Repair
  426
- Installation
  426
- Removal
  426
- Cleaning, Inspection and Repair
  427
- Disassembly
  427
- Assembly
  428
- Installation
  428
- Brake Bleeding Procedure (Gravity)
  430
- Brake Bleeding Procedure (Pressure)
  431
- Brake System Leak Check
  431
Section 4

550
- 10-1A
  554
- General
  554
- Gyro Pressure System
  554
- Non-Electrical Instruments
  554
- Adjustments to Pressure Regulator
  555
- General
  555
- Gyro Pressure Gauge
  555
- Pressure Regulating Valve
  555
- Troubleshooting
  555
- Removal and Installation
  556
- 2E14C
  560
- General
  560
- Pneumatic Pump
  560
- Troubleshooting
  569
- General
  574
- Troubleshooting
  574
- General
  577
- Troubleshooting
  577
- General
  583
- Troubleshooting
  583
- Removal and Replacement
  588
Section 5

592
- Alternator System
  594
- Description
  594
- Introduction
  594
- Troubleshooting
  594
- Alternator and Components
  600
- Description of Alternator
  600
- Checking Alternator System
  601
- Overhaul of Alternator
  602
- Service Procedures
  602
- Disassembly of Alternator
  603
- Inspection and Testing of Components
  605
- Assembly of Alternator
  606
- Testing Alternator
  607
- Alternator Nomenclature
  609
- Alternator Service Test Specifications
  609
- Operation of Regulator
  610
- Regulator Components
  610
- Voltage Regulator
  610
- Balancing Circuit Operation
  611
- Preparation for Testing
  612
- Testing Regulators
  613
- Checking Overvoltage Relay
  615
- Overvoltage Relay
  615
- Operation
  617
- Starting Motors
  617
- Field Coils
  619
- Assembly
  620
- Brush Holders
  620
- Bench Tests
  621
- Starting Motor Control Circuit
  621
- Starting Motor Service Test Specifications
  622
Section 6

690
- Heater Fuel Pump Maintenance
  715
- Installation of Fuel Regulator 2K8
  715
- Cleaning of Pump
  716
- Disassembly of Pump
  716
- Inspection and Repair of Pump 2K9
  716
- Assembly of Pump
  717
- Duct Switch
  717
- Installation of Heater Fuel Pump 2Kl0
  717
- Cleaning
  719
- Disassembly of Combustion Air Blower Assembly (30,000 BTU)
  719
- Cleaning and Inspecting the Combustion Tube Assembly (30,000 BTU)
  720
- Disassembly (45,000 BTU Heater)
  722
- Disassembly of Combustion Air Blower Assembly (45,000 BTU)
  723
- Cleaning
  725
- Reassembly (30,000 BTU)
  731
- Reassembly of Combustion Air Blower Assembly (30,000 BTU)
  732
- (45,000 Btu) 2L5
  736
- General Information
  736
- Reassembly (45,000 BTU)
  736

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