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OKTA 8000 G ATEX
User Manuals: Pfeiffer Vacuum OKTA 8000 G ATEX pump
Manuals and User Guides for Pfeiffer Vacuum OKTA 8000 G ATEX pump. We have
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Pfeiffer Vacuum OKTA 8000 G ATEX pump manuals available for free PDF download: Operating Instructions Manual
Pfeiffer Vacuum OKTA 8000 G ATEX Operating Instructions Manual (64 pages)
Roots Pump
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 9 MB
Table of Contents
Table of Contents
3
About this Manual
7
Validity
7
Applicable Documents
7
Variants
7
Target Group
7
Conventions
7
Instructions in the Text
7
Pictographs
8
Stickers on the Product
8
Tbl. 1: Stickers on the Product
8
Abbreviations
9
Trademark Proof
9
Tbl. 2: Abbreviations Used
9
Fig. 1: Position of the Stickers on the Product
9
Safety
10
General Safety Information
10
Safety Instructions
10
Safety Precautions
14
ATEX Classification and Safety Measures
14
Labeling of the Vacuum Pump
15
Potential Hazards
16
Safety Measures
16
Tbl. 3: ATEX Designations
16
Tbl. 4: Potential Hazards
16
Tbl. 5: Measures and Safety Equipment
16
Product Usage Limits
17
Proper Use
17
Foreseeable Improper Use
17
Tbl. 6: Permissible Ambient Conditions
17
Personnel Qualification
18
Ensuring Personnel Qualification
18
Personnel Qualification for Maintenance and Repair
19
Advanced Training with Pfeiffer Vacuum
19
Product Description
20
Function
20
Fig. 2: Assembly of Okta 8000 G ATEX
20
Identifying the Product
21
Scope of Delivery
21
Fig. 3: Functional Diagram Okta G
21
Transportation and Storage
22
Transporting the Vacuum Pump
22
Storing the Vacuum Pump
23
Fig. 4: Transporting the Vacuum Pump Using a Belt
23
Installation
24
Preparatory Work
24
Fig. 5: Dismantle the Fittings to Vent the Vacuum Pump
24
Installing the Vacuum Pump
25
Filling with Lubricant
25
Fill the Sealing Medium for the Axial Face Seal
26
Fig. 6: Filling with Lubricant
26
Connecting the Vacuum Side
27
Tbl. 7: Permissible Sealing Media
27
Fig. 7: Sealing Agent Container for Axial Face Seal
27
Tbl. 8: Maximum Permissible Forces and Torques on the Connection Flange
28
Fig. 8: Loading Capacity of the Connection Flange
28
Connecting the Fore-Vacuum Side
29
Connecting the Gas Cooler
29
Connecting the Cooling Water Supply
30
Fig. 9: Roots Pump with Tubular Gas Cooler
30
Tbl. 9: Requirements on the Cooling Water Composition
31
Fig. 10: Cooling Water Connection at the Gas Cooler
31
Setting and Checking the Temperature Monitoring
32
Check Thermometer Installation Dimension
32
Tbl. 10: Thermometer Type
32
Arrange a Signal Evaluation for the Thermometer
33
Fig. 11: Temperature Monitoring
33
Establishing Mains Connection
34
1Connect Three Phase Motor with 6-Pin Terminal Board
34
2Checking the Direction of Rotation
35
Fig. 12: Delta Connection for Low Voltage
35
Fig. 13: Star Circuit for High Voltage
35
Fig. 14: Check of Direction of Rotation
35
3Connecting the PTC Thermistor Tripping Unit
36
Assembling the Motor and Coupling
36
Fig. 15: Connection Example with PTC Thermistor Tripping Unit
36
Tbl. 12: Permissible Deviation between Motor Shaft and Pump Shaft
37
Fig. 16: Shaft Alignment for Roots Pumps with Conventional Motor
37
Operation
38
Putting the Vacuum Pump into Operation
38
Operation with Frequency Converter
38
Observe the Voltage Slew Rate
38
Observe the Mechanical Resonance
38
Switching on the Vacuum Pump
39
Adjusting the Sealing Gas Amount
40
Vibration Monitoring
40
Fig. 17: Position of the Vibration Sensors
41
Condition Monitoring of the Vacuum Pump
42
Monitoring the Bearing Condition
42
Tbl. 13: Evaluated Frequency Ranges
42
Monitoring the Motor Condition
43
Switching off and Venting the Vacuum Pump
44
Restarting
44
Maintenance
45
Maintenance Information
45
Checklist for Inspection and Maintenance
46
Changing the Lubricant
47
Cleaning the Suction Chamber
48
Fig. 18: Changing the Lubricant
48
Decommissioning
50
Shutting down for Longer Periods
50
Recommissioning
50
Recycling and Disposal
51
General Disposal Information
51
Dispose of Okta Roots Pumps
51
Malfunctions
52
Tbl. 18: Troubleshooting
53
Service Solutions by Pfeiffer Vacuum
54
Spare Parts
56
Ordering Spare Parts Packs
56
Accessories
57
Accessory Information
57
Ordering Accessories
57
Tbl. 19: Accessories
57
Tbl. 20: Consumables
57
Technical Data and Dimensions
58
General
58
Substances in Contact with the Media
58
Technical Data
58
Dimensions
59
Tbl. 24: Technical Data for Category 3G
59
Fig. 19: Okta 8000 G ATEX
59
Declaration of Conformity
60
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Pfeiffer Vacuum OKTA 8000 G ATEX Operating Instructions Manual (58 pages)
Roots Pump
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 15 MB
Table of Contents
Table of Contents
3
About this Manual
7
Validity
7
Applicable Documents
7
Variants
7
Target Group
7
Conventions
7
Instructions in the Text
7
Pictographs
8
Stickers on Product
8
Tbl. 1: Stickers on Product
8
Abbreviations
9
Tbl. 2: Abbreviations Used
9
Fig. 1: Position of the Stickers on the Product
9
Safety
10
General Safety Information
10
Safety Instructions
10
Safety Precautions
13
Product Usage Limits
14
Proper Use
14
Foreseeable Improper Use
14
Tbl. 3: Permissible Ambient Conditions
14
Product Description
16
Function
16
Fig. 2: Design, Okta 8000 G
16
Identifying Product
17
Product Features
17
Shipment
17
Tbl. 4: Features of the Roots Pumps
17
Fig. 3: Functional Diagram Okta G
17
Transportation and Storage
18
Transporting Vacuum Pump
18
Storing Vacuum Pump
19
Fig. 4: Transporting the Vacuum Pump
19
Installation
20
Setting up Vacuum Pump
20
Filling with Lubricant
20
Filling with Sealing Oil
21
Fig. 5: Filling with Lubricant
21
Fill the Sealing Medium for the Axial Face Seal
22
Tbl. 5: Permissible Sealing Media
22
Fig. 6: Filling Sealing Oil for Radial Shaft Seal Rings
22
Connecting the Vacuum Side
23
Fig. 7: Sealing Agent Container for Axial Face Seal
23
Connecting the Fore-Vacuum Side
24
Connecting the Gas Cooler
24
Connecting Cooling Water Supply
25
Fig. 8: Roots Pump with Tubular Gas Cooler
25
Tbl. 6: Requirements on the Cooling Water Composition
26
Fig. 9: Cooling Water Connection at the Gas Cooler
26
Connect to Mains Power Supply
27
Connecting Three-Phase Motor with 6-Pin Terminal Board
28
Fig. 10: Delta Connection for Low Voltage
28
Fig. 11: Star Circuit for High Voltage
28
Checking the Direction of Rotation
29
Connecting the PTC Thermistor Tripping Unit
29
Fig. 12: Check of Direction of Rotation
29
Connecting Accessories
30
1Connecting Sealing Gas
30
Fig. 13: Connection Example with PTC Thermistor Tripping Unit
30
2Installing Temperature Monitoring
31
Fig. 14: Sealing Gas Connection
31
3Inserting Splinter Shield
32
Fig. 15: Temperature Monitoring
32
Operation
33
Putting the Vacuum Pump into Operation
33
Switching on the Vacuum Pump
33
Adjusting the Sealing Gas Amount
34
Flushing the Suction Chamber
35
Switching off and Venting
35
Tbl. 7: Max. Permissible Flushing Quantity
35
Restarting
36
Maintenance
37
Maintenance Information
37
Checklist for Inspection and Maintenance
37
Changing the Lubricant
38
Tbl. 8: Maintenance Intervals
38
Fig. 16: Changing the Lubricant
39
Changing Sealing Oil
40
Fig. 17: Replacing Sealing Oil for Radial Shaft Seal Rings
40
Checking and Changing the Sealing Medium of the Axial Face Seal
41
Cleaning the Suction Chamber
41
Installing Coupling
42
Fig. 18: Elastic Bolt Coupling
42
Decommissioning
43
Shutting down for Longer Periods
43
Recommissioning
43
Recycling and Disposal
44
General Disposal Information
44
Dispose of Okta Roots Pumps
44
Malfunctions
45
Service Solutions by Pfeiffer Vacuum
47
Spare Parts
49
Set of Seals for Version with RSSR
49
Set of Seals for Version with Axial Face Seal
49
Axial Face Seal, Complete
49
Maintenance Kit for Version with RSSR
49
Overhaul Kit for Versions with RSSR
49
Overhaul Kit for Versions with Axial Face Seal
49
Set of Gear Wheels
49
Accessories
50
Accessory Information
50
Ordering Accessories
50
Tbl. 10: Accessories for Okta 8000 G
50
Tbl. 11: Consumables
51
Technical Data and Dimensions
52
General
52
Technical Data
52
Tbl. 12: Conversion Table: Pressure Units
52
Tbl. 13: Conversion Table: Units for Gas Throughput
52
Dimensions
53
Tbl. 14: Technical Data for Okta 8000 G
53
Fig. 19: Okta 8000 G
54
Declaration of Conformity
55
Declaration of Conformity
56
Pfeiffer Vacuum OKTA 8000 G ATEX Operating Instructions Manual (56 pages)
Roots Pump
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 14 MB
Table of Contents
Table of Contents
3
About this Manual
7
Validity
7
Applicable Documents
7
Product Variants Affected
7
Target Group
7
Conventions
8
Instructions in the Text
8
Pictographs
8
Stickers on the Product
8
Tbl. 1: Stickers on the Product
8
Abbreviations
9
Tbl. 2: Abbreviations Used
9
Fig. 1: Position of the Labels on the Product
9
Safety
10
General Safety Instructions
10
Safety Instructions
10
Safety Precautions
13
Product Usage Limits
14
Proper Use
14
Foreseeable Improper Use
14
Tbl. 3: Permissible Ambient Conditions
14
Product Description
16
Function
16
Fig. 2: Design, Okta 8000 G
16
Product Identification
17
Fig. 3: Functional Diagram Okta G
17
Product Features
18
Shipment
18
Transportation and Storage
19
Transporting the Vacuum Pump
19
Fig. 4: Transporting the Vacuum Pump
19
Storing the Vacuum Pump
20
Installation
21
Installing the Vacuum Pump
21
Filling with Lubricant
21
Filling with Sealing Oil
22
Fig. 5: Filling with Lubricant
22
Fill the Sealing Medium for the Axial Face Seal
23
Fig. 6: Filling Sealing Oil for Radial Shaft Seal Rings
23
Connecting the Vacuum Side
24
Fig. 7: Sealing Agent Container for Axial Face Seal
24
Connecting the Fore-Vacuum Side
25
Connecting the Gas Cooler
25
Connecting the Cooling Water Supply
26
Fig. 8: Roots Pump with Tubular Gas Cooler
26
Tbl. 5: Requirements on the Cooling Water Composition
27
Fig. 9: Cooling Water Connection at the Gas Cooler
27
Establishing Mains Connection
28
Connecting a Three Phase Motor with 6-Pin Terminal Board
29
Fig. 10: Delta Connection for Low Voltage
29
Fig. 11: Star Circuit for High Voltage
29
Checking the Direction of Rotation
30
Connecting the PTC Thermistor Temperature Sensor (3TF)
30
Fig. 12: Check of Direction of Rotation
30
Connecting Accessories
31
Fig. 13: Connection Example with PTC Thermistor Tripping Unit
31
1Connecting Sealing Gas
32
2Installing Temperature Monitoring
32
Fig. 14: Sealing Gas Connection
32
3Installing a Protective Strainer
33
Fig. 15: Temperature Monitoring
33
Operation
34
Putting the Vacuum Pump into Operation
34
Switching on the Vacuum Pump
34
Adjusting the Sealing Gas Amount
35
Flushing the Suction Chamber
36
Switching off and Venting
36
Tbl. 6: Max. Permissible Flushing Quantity
36
Re-Start (To)
37
Maintenance
38
Maintenance Information
38
Checklist for Inspection and Maintenance
38
Tbl. 7: Maintenance Intervals
39
Changing the Lubricant
40
Fig. 16: Changing the Lubricant
40
Changing the Sealing Oil
41
Checking and Changing the Sealing Medium of the Axial Face Seal
42
Fig. 17: Replacing the Sealing Oil for Radial Shaft Seal Rings
42
Cleaning the Suction Chamber
43
Installing the Coupling
43
Fig. 18: Elastic Bolt Coupling (Example)
44
Decommissioning
45
Shutting down for Longer Periods
45
Recommissioning
45
Disposing of the Vacuum Pump
45
Malfunctions
47
Service Solutions from Pfeiffer Vacuum
49
Spare Parts
51
Set of Seals for Version with RSSR
51
Set of Seals for Version with Axial Face Seal (Axial Face Seal Separate)
51
Axial Face Seal, Complete
51
Maintenance Kit for Version with RSSR
51
Overhaul Kit for Versions with RSSR
51
Overhaul Kit for Versions with Axial Face Seal
51
Set of Gear Wheels
51
Technical Data and Dimensions
52
General
52
Technical Data
52
Tbl. 9: Conversion Table: Pressure Units
52
Tbl. 10: Conversion Table: Units for Gas Throughput
52
Dimensions
53
Tbl. 11: Technical Data for Okta 8000 G
53
Fig. 19: Okta 8000 G
54
Declaration of Conformity
55
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